CN107442753A - Steel-making continuous casting smart-cut system - Google Patents
Steel-making continuous casting smart-cut system Download PDFInfo
- Publication number
- CN107442753A CN107442753A CN201710784333.1A CN201710784333A CN107442753A CN 107442753 A CN107442753 A CN 107442753A CN 201710784333 A CN201710784333 A CN 201710784333A CN 107442753 A CN107442753 A CN 107442753A
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- China
- Prior art keywords
- cutting
- continuous casting
- cut
- steel
- intelligent controller
- Prior art date
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- Pending
Links
- 238000009749 continuous casting Methods 0.000 title claims abstract description 39
- 238000009628 steelmaking Methods 0.000 title claims abstract description 16
- 238000005520 cutting process Methods 0.000 claims abstract description 101
- 230000000875 corresponding effect Effects 0.000 claims description 25
- 230000001360 synchronised effect Effects 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000009434 installation Methods 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 description 19
- 239000010959 steel Substances 0.000 description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 238000000034 method Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 230000009975 flexible effect Effects 0.000 description 3
- 230000011664 signaling Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000005021 gait Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000010152 pollination Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/126—Accessories for subsequent treating or working cast stock in situ for cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/163—Controlling or regulating processes or operations for cutting cast stock
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Abstract
The invention discloses a kind of steel-making continuous casting smart-cut system, including cutter, corresponding control system and guide device, the cutter include cutting tool and connection or manipulate the cutting tool, signal be connected to the corresponding cutting robot of the control system, the control system includes intelligent controller, and is connected to the synchronizer of the intelligent controller, also or including being connected to the synchronizer of the intelligent controller, cutting beginning and/or end signal detector.The steel-making continuous casting smart-cut system architecture is extremely simple, setting structure science, rationally, easy for installation, it can efficiently solve the service life of cutting gun, cutting head and burning torch etc., and the installation manufacturing cost of whole system is low.
Description
Technical field
The present invention relates to a kind of steel-making continuous casting smart-cut system.
Background technology
In steel-making continuous casting production, the structure of continuous casting cutter device, corresponding cutting mode, reliability and its performance etc. are
An important factor for improving steel-making continuous casting cutting production efficiency, and in today of energy growing tension, cut quality is different degrees of
On both influenceed cutting speed, more influence cutting energy resource consumption.Existing continuous casting cutter device has used electronics from dynamic point mostly
Fiery mode, it has speed of ignition fast, timely, and time saving and energy saving, the stability of its automatic running also improves.However,
Existing continuous casting cutter device, due to setting structure and unreasonable, its surface trimming rifle and the automatic burning torch of set-up mode
It is installed on respectively by respective mounting bracket on Cutting dolly bar none.And existing its Cutting dolly of all systems is all
The top of cutting steel billet is only arranged on bar none.And be arranged at using bulky portal frame framework it is cut
The top of steel billet, it does not only take up the substantial amounts of space in production scene, and because the temperature for being cut steel billet is all very high, up to thousands of
Celsius temperature, and these heats are substantially all cutting gun and the igniting for up directly radiating and passing on Cutting dolly and dolly
The cutter devices such as rifle so that the service life of cutter device is short, poor work stability, particularly the igniting reliability of burning torch and
Stability is poor.Its other cutting mode can only be cut from top in left and right directions.Its general problem is：Not only have a strong impact on and cut
Quality is cut, a large amount of dross occurs（The cutting myomata being commonly called as）, increase energy resource consumption, also unnecessarily add diced system equipment
Maintenance and repair workload.So that meaningless add cost caused by cutting cost and continuous casting.
The content of the invention
The purpose of the present invention is to be directed to above-mentioned the shortcomings of the prior art, there is provided a kind of steel-making continuous casting smart-cut system
System, the steel-making continuous casting smart-cut system architecture is extremely simple, setting structure science, rationally, easy for installation, it can be effectively
Solve the service life of cutting gun, cutting head and burning torch etc., and the installation manufacturing cost of whole system is low, particularly, its
Traditional cutting mode is changed, can both implement vertically to cut, traditional transverse direction can also be implemented（Left and right）Direction is cut, and is entered
And cut quality is fundamentally improved, and there is very strong adaptability.
Technical scheme includes cutter, corresponding control system and guide device, and the cutter includes cutting
Cut instrument and connection or manipulate the cutting tool, signal be connected to the corresponding cutting robot of the control system, it is described
Control system includes intelligent controller, and is connected to the synchronizer of the intelligent controller, also or including being connected to the intelligence
The synchronizer of energy controller, cutting starts and/or end signal detector.
The synchronizer includes the synchronized signal detector that is connected with the intelligent controller signal, also or including clamping connection in
The jig arm and its signal that are cut between body and cutting robot are connected to the corresponding driving of the jig arm of intelligent controller
Device.
The synchronized signal detector includes infrared or laser signal device.
Described infrared or laser signal device to penetrating pipe by forming accordingly.
The cutting machine artificial one imitates manual operation cutting tool by its smart-cut operation module and implements cutting
Intelligent robot acting, being connected with the intelligent controller, its intelligent operation robot include relative to corresponding row
The action joint that dynamic passage laterally and up and down stretches.
The present invention's is multi-direction（It is universal）It is short that diced system not only efficiently solves cutter device service life, cutting operation
Stability and poor reliability the problem of.Particularly, it can implement the cutting of vertical or horizontal direction as needed, change length
Continuous casting cutting can only carry out transverse cuts from the top of cut body since phase（That is the direct of travel of its burning torch of prior art is only
Can be along plane or horizontal direction）, and can not implement to cut in vertical along the vertical direction from side, and it is cut the vertical cutting of body
（Lateral incision）Mode can effectively solve cut body again（Continuous casting steel billet）Cutting flesh stay problem, thus the fundamentally company of avoiding
Casting cutting dross problem, fundamentally improves cutting matter.What is more important, its one action has thoroughly been moved cuts for a long time
The portal frame that system is depended on for existence；Meanwhile avoid Cutting dolly（Cutting rack）Height is worked in all the time above cut body
In warm environment, the cutting environment of cutter device is fundamentally improved, and then effectively reduces the manufacture of continuous casting cutter device, make
With and operation expense, eventually reduce the cost of continuous casting.Also, it can flexibly be set according to continuous casting field condition
The position of cutter device, there is very strong adaptability.
Brief description of the drawings
Fig. 1 is the example structure of steel-making continuous casting smart-cut system one of the present invention, operation control principle schematic diagram.Fig. 2 is
The structural representation of steel-making continuous casting smart-cut system embodiment 2 of the present invention.Fig. 3 is the three-dimensional junction structure of the embodiment of the present invention 3.Figure
4 be the structural representation of the embodiment of the present invention 4.
Embodiment
In order to further appreciate that technical scheme, the present invention is made into one by following examples combination accompanying drawing
Walk explanation.Cutting robot is placed in the corresponding side of continuous casting steel billet to the present invention by it, can be by the way that cutting tool is extended into continuous casting steel
The upper, lower, left, or right side wall of base, i.e. it can both cut in transverse direction, vertically can also cut in direction.Cutting gun
Implement multi-faceted setting, multi-direction cutting（Multi-direction cutting is implemented to continuous casting steel billet）, cutting robot rises to ground during cutting
Face can simultaneously follow continuous casting steel billet to move ahead together, stretch out cutting tool and manipulate it and implement cutting, completed in cutting（Terminate）After cut
Cut instrument and withdraw cutting robot simultaneously and channel and return to cutting starting point with retracting automatically.
Its control system includes synchronizer and intelligent controller 20 in this example, and its synchronizer includes and intelligent controller 20
The synchronized signal detector of signal connection, its synchronized signal detector can be infrared or laser signal device, the infrared or laser
Signalling means can be reciprocal signal device 18, and the infrared or laser signal device can be reciprocal signal device 18, its infrared or laser pair
Penetrate the transmitting tube of signalling means and reception pipe be placed in cut body opposite sides and be cut body when being arranged at starting cutting
Position corresponding to forward end, and the transmitting tube and reception pipe are fixedly connected on cutting robot by corresponding link 17
（Or intelligent operator or intelligent operation robot）On 3, intelligent controller is according to synchronized signal detector（I.e. infrared or laser letter
Number device）The detection signal control cutting robot of output（Or intelligent operator or intelligent operation robot）3 is same with cut body 8
Step moves ahead.Position error signal computing circuit or module, position error signal computing circuit or module are provided with intelligent controller
To synchronizer（That is synchronized signal detector）The cutting robot and cut body detected is forward（The direction of arrow in Fig. 3）Advance
Caused position deviation carries out computing, and exports corresponding control signal and the gait of march of cutting robot is controlled,
And then make cutting robot synchronous all the time with cut body.Intelligent controller 20 also with the telescopic mechanical arm on cutting robot
Driver, the connection of the signal such as corresponding lifter, also with corresponding cutting end signal detector signal connection.
The intelligent controller 20 of its control system carries out operation cutting tool in control cutting robot 3 and carries out flexible cutting
Operational movement and while operation is lifted in passage of taking action, the synchronous letter that intelligent controller export always according to reciprocal signal device
Number corresponding walking device of control in action passage in following continuous casting steel billet synchronously to move ahead.The synchronizing signal of its synchronizer simultaneously can be with
Substitute cutting initial signal of the initial signal detector as cutting robot, i.e., intelligent controller is when receiving the synchronizing signal
Start to perform cutting operation and control cutting robot synchronously to move ahead, control cutting robot, which starts, implements cutting work.This reality
Remaining structure and corresponding operational control methods for applying example can be similar with above-described embodiment.
The artificial intelligent operator of its cutting machine, intelligent operator include a transversal stretching for being connected to cutting tool 1
Formula mechanical arm 3a, its transversal stretching formula mechanical arm and lifter are connected to the electronic of corresponding cutting tool including one respectively and stretched
Contracting bar, air rammer cylinder or hydraulic piston cylinder, the walking device include the rail being arranged between the action passage and lifter
Road road wheel.
In the present embodiment, its transversal stretching formula mechanical arm 3a is a pneumatically or hydraulically piston cylinder, is arranged at ground channel（Ground
Ditch tunnel）On walking device, and the lifter being connected between transversal stretching formula mechanical arm 3a and walking device.Its transversal stretching
Formula mechanical arm 3a is arranged in a water leg 2, the action offered by cutting steel billet side corresponding to continuous casting steel billet of water leg
Window（Or hole）10, cutting tool 1 or cutting tool 1 and transversal stretching formula mechanical arm 3a pass through the flexible fortune of this action window 10
It is dynamic.Its cutting tool 1 can be set positioned at the top of continuous casting steel billet, lower section, left side or right side, to implement to cut to the upper, lower, left, or right
Cut.
Its lifter 4 includes the air rammer cylinder or hydraulic piston cylinder for being connected to corresponding cutting tool 1, walking device bag
The track 6 being arranged on the ground bottom plate of channel 7 is included, and the road wheel on bearing support or platform 5 is correspondingly connected to the track
15.Its lifter be one be connected to it is pneumatic between the bottom of bearing support or platform 5 and transversal stretching formula mechanical arm 3a water legs
Piston cylinder.
In the present embodiment, its synchronizer include can clamping connection be fixed on the water leg of cut body and intelligent operator one
The driver of control system or the jig arm of its intelligent controller is connected to jig arm 16, and its signal.Its jig arm driver is
One hydraulic piston cylinder.Its jig arm can be connected on the water leg 2 of intelligent operator by connector 17.
During work, by intelligent controller according to cutting initial signal detector（As continuous casting steel billet be output to a certain position or
From the time of milling train output）Detection signal control lifter 4 rise air rammer cylinder and go out ground channel, afterwards air rammer cylinder
Stretch out cutting tool continuous casting steel billet is implemented to cut.Intelligent controller also controls the driver of jig arm simultaneously, it is clamped continuous casting
Steel billet, it is forward to drive intelligent operator to follow.After completing cutting, intelligent controller is according to cutting end signal detector（Such as
The Overstroke detector or intelligent operator Overstroke detector of telescopic mechanical arm）Detection signal control corresponding work
Have in backwater chuck, while control the telescopic mechanical arm water leg of hydraulic piston cylinder landing of lifter to fall after rise to ground channel
It is interior and return to starting cutting position.It can be walked as the cover plate of ground channel for pedestrian the roof upper surface of its water leg.
Embodiments of the invention 3 are as shown in figure 3, its cutting machine artificial one is arranged at the intelligence in ground channel in this example
Operation robot 3b, intelligent operation robot are provided with the cutting operation technique and step of cutting tool by the insertion of its memory module
Rapid cut-sytle pollination program, all corresponding cutting operation behavior of manual operation cutting tool is imitated, continuous casting steel billet is implemented
Cutting operation.
Intelligent operation robot, its intelligent operation robot have with cutting technique be adapted coordinate, in ground channel
Flexible action and transversal stretching manipulate the corresponding action function of cutting tool 1 up and down.
The joint above section of the walking pin of its intelligent operation robot is arranged in water leg 2, and water leg leans on continuous casting steel
Base side offers the stroke window 9 of cutting action above and below cutting tool.Its remaining specific cutting operation operation and above-mentioned implementation
Example is similar.
The embodiment of the present invention 4 is as shown in figure 4, its transversal stretching formula mechanical arm 3a being arranged in water leg 2 passes through action
Window 10 is telescopic to be connected with a linking arm 31.The top that cutting tool 1 is located at continuous casting steel billet is fixedly connected in vertical type setting
In corresponding one end of linking arm 31.With stretching for transversal stretching formula mechanical arm 3a, cutter is to continuous casting steel billet carrying out horizontal side
Upward transverse cuts.Remaining structure of the present embodiment and corresponding operational control methods can be a kind of with above-described embodiment
Together.
Claims (5)
1. a kind of steel-making continuous casting smart-cut system, including cutter, corresponding control system and guide device, it is characterized in that institute
State cutter include cutting tool and connection or manipulate the cutting tool, signal be connected to the corresponding of the control system
Cutting robot, the control system include intelligent controller, and be connected to the intelligent controller synchronizer, also or including
It is connected to the synchronizer of the intelligent controller, cutting starts and/or end signal detector.
2. steel-making continuous casting smart-cut system according to claim 2, it is characterized in that the synchronizer includes and the intelligence
The synchronized signal detector of controller signals connection, also or including clamping connection in be cut jig arm between body and cutting robot,
And its signal is connected to the corresponding driver of the jig arm of intelligent controller.
3. steel-making continuous casting machine people diced system according to claim 2, it is characterized in that the synchronized signal detector includes
Infrared or laser signal device.
4. steel-making continuous casting machine people diced system according to claim 3, it is characterized in that described infrared or laser signal device by
Formed accordingly to penetrating pipe.
5. steel-making continuous casting machine people's diced system according to claim 1 or claim 2, it is characterized in that the cutting machine artificial one is logical
Cross its smart-cut operation module imitate manual operation cutting tool implement cutting action, be connected with the intelligent controller
Intelligent robot, its intelligent operation robot include the action laterally and up and down stretched relative to corresponding action passage and closed
Section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710784333.1A CN107442753A (en) | 2017-09-04 | 2017-09-04 | Steel-making continuous casting smart-cut system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710784333.1A CN107442753A (en) | 2017-09-04 | 2017-09-04 | Steel-making continuous casting smart-cut system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107442753A true CN107442753A (en) | 2017-12-08 |
Family
ID=60494692
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710784333.1A Pending CN107442753A (en) | 2017-09-04 | 2017-09-04 | Steel-making continuous casting smart-cut system |
Country Status (1)
| Country | Link |
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| CN (1) | CN107442753A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570665A (en) * | 2018-12-28 | 2019-04-05 | 太仓新思成模具钢有限公司 | A kind of high-precision detection device and its detection method for mould steel |
-
2017
- 2017-09-04 CN CN201710784333.1A patent/CN107442753A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570665A (en) * | 2018-12-28 | 2019-04-05 | 太仓新思成模具钢有限公司 | A kind of high-precision detection device and its detection method for mould steel |
| CN109570665B (en) * | 2018-12-28 | 2023-12-22 | 太仓成和信精密科技有限公司 | High-precision detection device for die steel and detection method thereof |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20171208 |