CN107433663B - Automatic feed formula reed peeler - Google Patents
Automatic feed formula reed peeler Download PDFInfo
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- CN107433663B CN107433663B CN201710912450.1A CN201710912450A CN107433663B CN 107433663 B CN107433663 B CN 107433663B CN 201710912450 A CN201710912450 A CN 201710912450A CN 107433663 B CN107433663 B CN 107433663B
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- feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J3/00—Peeling osier rods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
- B65G15/42—Belts or like endless load-carriers made of rubber or plastics having ribs, ridges, or other surface projections
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/24—Gearing between driving motor and belt- or chain-engaging elements
- B65G23/26—Applications of clutches or brakes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors
- B65G39/02—Adaptations of individual rollers and supports therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Feeding Of Articles To Conveyors (AREA)
Abstract
The invention relates to the technical field of automatic operation mechanical equipment, in particular to an automatic feeding type reed peeling machine which comprises a peeling mechanism and an automatic feeding mechanism, wherein the peeling mechanism consists of an upper steel wire roller, a lower steel wire roller, a first motor, a second motor, a speed reducer, a roller spacing adjusting device, a discharge port and a peeling rack, the automatic feeding mechanism consists of a feeding rack, a movable material support, a downward sliding type hopper, a feeding machine, a one-way diversion trench, a belt conveyor and a feed port, and the belt conveyor consists of a main belt wheel, a secondary belt wheel, a conveying belt, a tooth-shaped scraper and a conveyor tensioning device. The invention has reasonable structural design, does not need manual work for feeding uninterruptedly beside the machine, and the feeding is automatically finished by the machine, thereby greatly saving the manual work, protecting the health of workers, feeding quickly, uniformly and stably, greatly improving the working efficiency, overcoming the difficult problem of uneven wear of the wire brush and prolonging the service life of the wire brush.
Description
Technical Field
The invention relates to the technical field of automatic operation mechanical equipment, in particular to an automatic feeding type reed peeling machine.
Background
The existing reed peeling equipment uses electric power to drag a group of steel wire rollers to rotate relatively so as to realize the mechanical peeling of reed skins. Compared with manual scraper stripping, the utility model reduces the labor intensity of workers and improves the production efficiency. However, the reed peeling machine of the form has obvious defects: during processing, the reeds still need to be fed continuously by manpower, which wastes time and labor; the uniform arrangement of reeds cannot be guaranteed by manual feeding, so that the non-uniform abrasion of a steel brush of the peeling machine is easily caused, and the service life of the steel brush is shortened; the capacity of manually feeding reeds is limited, and the improvement of the working efficiency of the peeling machine is restricted; the manual feeding is adopted, and the dust generated during reed peeling is harmful to the health of operators.
Disclosure of Invention
The invention aims to overcome the technical defects and provide the automatic feeding type reed peeling machine, through the automatic feeding device consisting of the movable material support, the downward sliding hopper, the feeding machine, the one-way diversion trench, the belt conveyor and the feeding hole, uninterrupted feeding is not required to be carried out beside the machine manually, feeding is automatically completed by the machine, the labor is saved, the health of workers is protected, the feeding is rapid, uniform and stable, and the working efficiency is improved.
The technical scheme adopted by the invention for solving the technical problem is as follows: an automatic feeding type reed peeling machine comprises a peeling mechanism and an automatic feeding mechanism, wherein the automatic feeding mechanism and the peeling mechanism are combined in a butt joint mode to form a running channel, reed materials enter from one end of the running channel and are output from the other end of the running channel after being peeled.
The peeling mechanism comprises a peeling rack, a plurality of steel wire rollers, a first motor, a second motor, a roller spacing adjusting device and a discharging unit; peeling mechanism adopts traditional steel wire cylinder peeling structure, sets up two asynchronous machine in this technical scheme.
The peeling machine frame is a frame structure frame, the upper part of the inner side of the peeling machine frame is provided with an upper channel steel and a lower channel steel, the two ends of the upper channel steel are separated from the peeling machine frame, and the two ends of the lower channel steel are fixedly connected with the peeling machine frame; the channel-section steel of upper end sets up to cooperate cylinder interval adjusting device to realize displacement controllable from top to bottom to the clearance size of two sets of steel wire cylinders about the adjustment, the actual production of being convenient for is used.
The roller spacing adjusting device and the first motor are both arranged at the top of the peeling frame, and the second motor is arranged at the bottom end inside the peeling frame;
the steel wire rollers are divided into an upper group and a lower group which are installed on an upper channel steel and a lower channel steel in a staggered mode, the vertical direction distance between the upper group of steel wire rollers and the lower group of steel wire rollers is adjusted through a roller distance adjusting device, the upper group of steel wire rollers are connected with a first motor through a triangular belt and driven by the first motor, the lower group of steel wire rollers are connected with a second motor through the triangular belt and driven by the second motor, and the upper group of steel wire rollers and the lower group of steel wire rollers have the same rotating speed and reverse rotating directions; a set of steel wire cylinder clockwise turning on first motor drive upper portion, a set of steel wire cylinder anticlockwise turning of second motor drive lower part to make the reed when passing through the clearance between two sets of steel wire cylinders, utilize steel wire brush of steel wire cylinder to scrape fast against the direction that the reed skin grows, peel off the reed epidermis completely, fast. The purpose of carrying out dislocation installation on the upper and lower groups of steel wire drums is to ensure that a channel path through which the reeds pass is bent to a certain degree, the reeds are peeled off more smoothly and cleanly, and the peeled reeds fall off from the steel wire drums.
The discharging unit is arranged on the outer side of the peeling rack, a reed and skin separating port is formed in a bottom plate of the discharging unit, and the bottom plate of the discharging unit is flush with the upper edge surfaces of the group of steel wire rollers at the lower part; the peeled reed is conveyed to the discharging unit along with inertia, the residual reed skin with a small part adhered with the reed is separated from a reed skin separating opening on the bottom plate of the discharging unit, and the peeled reed finished product is conveyed out from an outlet of the discharging unit.
The automatic feeding mechanism comprises a feeding machine frame, a downward sliding hopper, a movable material support, a one-way diversion trench, a belt conveyor, a feeding hole and a feeding machine; the main structure of the technical scheme is that the automatic feeding mechanism is matched with the traditional steel wire roller peeling structure, so that automatic feeding and peeling operation are realized.
The feeding machine frame is a frame-type structure frame, the one-way diversion trench, the downward sliding hopper and the movable material support are sequentially arranged at the upper part of the feeding machine frame from left to right, the belt conveyor is arranged in the feeding machine frame, and the upper end face of the belt conveyor is flush with the upper end face of the feeding machine frame; the one-way guide groove, the downward sliding hopper and the movable material support are arranged above the feeding rack to form a material conveying channel, and the belt conveyor is arranged below the feeding rack to provide running power for the material conveying channel.
The one-way flow guide groove consists of two vertical plates arranged on two sides of the feeding frame, and a plurality of flow guide plates are arranged between the two vertical plates; the guide plate applies pressure to the reeds on the belt conveyor, and the guide plate is arranged at a certain angle, so that unidirectional conveying is realized.
The lower sliding hopper is a box-type structure body consisting of a plurality of partition plates, the upper end and the lower end of the lower sliding hopper are both open, the lower end of a side plate on one side of the lower sliding hopper, which is connected with the one-way diversion trench, is provided with a feeding channel, and the other side of the lower sliding hopper is not provided with a side plate; the lower sliding type hopper is an inlet for materials, reeds enter from an opening at the upper end of the lower sliding type hopper, and the reeds are stacked downwards under the action of self gravity after being put into the lower sliding type hopper in batches.
The movable material support is connected with the lower sliding hopper, and the upper end surface of the movable material support is flush with the upper end surface of the feeding rack; under the action of self gravity, the reed material is accumulated on the movable material support, and the end part of the reed is conveyed forwards under the action of the belt conveyor because the upper end surface of the movable material support is flush with the upper end surface of the feeding rack.
A feed inlet is arranged at one end of the one-way diversion trench, which is far away from the downward sliding hopper, the feed inlet is a gradually narrowed trumpet-shaped channel formed by two limiting plates, and the front end of the feed inlet is connected with a feeding machine; the trumpet-shaped channel has the function of tightly binding the reeds, so that the reeds are prevented from entering the feeding machine.
The belt conveyor consists of a main belt wheel, a secondary belt wheel and a conveying belt, a plurality of tooth-shaped scrapers are uniformly distributed on the conveying belt, and a conveyor tensioning device is connected between the two ends of the belt conveyor and the feeding rack; the toothed scraper is used to increase the friction between the conveyer belt and reed material, ensure the stability and reliability of material conveying and make the conveyer belt operate with the main belt wheel.
The feeding machine is composed of an upper feeding roller and a lower feeding roller which are adjacent to each other, the feeding roller is arranged on one side, far away from the discharging unit, of the peeling frame, a soft adhesive layer made of elastic materials is arranged on the outer wall of each feeding roller, and the soft adhesive layers of the two adjacent feeding rollers are in contact with each other. The soft adhesive layer has certain elasticity, so that the reed conveyed from the feeding port enters between the feeding rollers, the soft adhesive layer deforms, the reed cannot be extruded and cracked, and a large friction force can be generated on the reed, so that the reed can smoothly enter a gap between the upper and lower groups of steel wire rollers for peeling. The flexible adhesive layer in the present embodiment is made of foam plastic, such as polyurethane foam, high-elastic foam, etc., and those skilled in the art should understand the technical principle.
The peeling machine is characterized by further comprising a speed reducer, wherein the speed reducer is installed at the bottom end inside the peeling frame, a driving wheel of the speed reducer is linked with a second motor through a triangular belt, and a driven wheel is linked with the feeding machine and a main belt wheel through the triangular belt. The second motor drives the group of steel wire rollers at the lower part, and also drives the speed reducer through a driving wheel connected with the speed reducer through a triangular belt, and a driven wheel of the speed reducer is connected with a main belt wheel of the feeding machine and the belt conveyor through the triangular belt to provide power for the feeding machine and the belt conveyor.
Furthermore, the channel steel is provided with a plurality of through holes for bolts to pass through, the channel steel is fixedly provided with a plurality of bearing seats through the matching of the bolts and the through holes, and the steel wire roller is fixedly arranged on the bearing seats through a rolling bearing. The mode of installing a plurality of wire drums on the peeling frame is various, and for the convenience of adjustment, the technical scheme adopts a bearing seat with adjustable installation position, and the wire drums are installed by rolling bearings on the bearing seat, which can be understood by those skilled in the art.
Further, the roller interval adjusting device is formed by combining an interval adjusting screw rod, a driving gear, a gear transmission shaft and a rocking handle, two interval adjusting screw rods are respectively arranged at two ends of a channel steel on the upper portion, the interval adjusting screw rods upwards penetrate out of the upper end face of the peeling frame, a gear strip is arranged on the portion exposed out of the upper end face of the peeling frame, the driving gear matched with the gear strip is fixedly arranged on the upper end face of the peeling frame, the gear transmission shaft is arranged between the two driving gears on the same side, and the rocking handle is arranged at one end of the gear transmission shaft. In this technical scheme, adopt gear drive's mode adjustment upper and lower two sets of steel wire cylinder between the clearance, wave the rocking handle, make two driving gear synchronous rotations through gear drive shaft, under the drive action of rack, realize the regulation that rises, descends interval adjusting screw to the realization is to the altitude mixture control of channel-section steel, and then has realized the regulation to upper and lower two sets of steel wire cylinder clearance.
Furthermore, the number of the steel wire rollers is six, the steel wire rollers are divided into an upper group and a lower group, and the upper group and the lower group are respectively arranged on bearing seats on the upper channel steel and the lower channel steel. In the specific practice of the present technical solution, it is found that the operation efficiency and the peeling efficiency are the highest in the case where the upper and lower two groups of wire drums are respectively provided with three, and thus the structure of six wire drums in total tends to be provided in the upper and lower two groups in the present technical solution. Those skilled in the art may also set more or less than six wire drums according to actual conditions, such as three sets of six, four sets of eight, five sets of ten, and so on, and specifically what kind of form is selected and needs to be adjusted according to actual production needs.
Further, the V-belt is an A-shaped or O-shaped V-belt. According to the requirement of operating efficiency, the person skilled in the art can select any type of V-belt, and in the technical scheme, the A-type or O-type V-belt is preferably selected.
Furthermore, the discharging unit is a frame-type structure body consisting of a plurality of partition plates, the upper end and the left side of the discharging unit are both provided with openings, and a reed skin separating opening is formed in the bottom plate. The reed skin separating port is used for separating residual reed skin waste materials, only peeled reeds are reserved, the shape, size and structure of the reed skin separating port are well known technology for a person skilled in the art, and the technical scheme can be clearly understood to adopt the grid type separating port to improve the separating efficiency.
Furthermore, two ends of the upper part of the guide plate are connected with the vertical plate through a rotating shaft. The lower edge of the guide plate is attached to the reed, when the reed moves forwards, the lower part of the guide plate rotates around the rotating shaft and is pressed on the reed all the time under the action of the gravity of the reed, so that the reed moves in the guide groove in one direction, the friction force between the reed and the upper surface of the conveying belt is increased, and the reed moves forwards.
When the device is used, the root parts of the reeds are accumulated forwards on the lower sliding hopper, the reeds sequentially slide down to the bottom of the lower sliding hopper from bottom to top under the action of the gravity of the reeds on the upper layer, the reeds are uniformly arranged on the conveyor belt and stably enter the feeder under the driving of the belt conveyor and the pressing of the guide plate on the one-way guide groove, the reeds are fed into the peeling mechanism at a constant speed by the feeder, the reeds advance in the gap between the upper steel wire roller and the lower steel wire roller, the surfaces of the reeds are completely and quickly peeled off by utilizing the steel wire brush of the steel wire roller to quickly scrape the growth direction of the reed skins, most of the peeled reed skins are separated from the lower end of the steel wire roller, the peeled reeds are sequentially guided out by the discharge unit by means of inertia, and the residual part of the reed skins, which is adhered with the reeds, are separated from the reed skin separation port, and the finished reed products are output outwards.
Furthermore, the feeder consists of four or more than four double feeding rollers, and every two feeding rollers are arranged in a group which is adjacent up and down. Every two feeding rollers which are adjacent up and down are used as a group, and a plurality of groups of adjacent feeding rollers can ensure that the secondary transportation of the reeds is more stable and reliable, and the transportation efficiency is higher.
The automatic feeding working principle of the device is as follows: the materials are intensively placed on the lower sliding hopper and the movable material bracket, the reed at the bottom of the hopper is contacted with the conveyer belt of the belt conveyer under the pressure action of the upper layer reed, the friction coefficient between the reed and the conveyer belt is greatly increased by adding the tooth-shaped scraper, starting conveying according to the friction formula f = mu N, feeding the reeds at the bottom of the hopper into the one-way diversion trench along with the conveying belt under the forward friction force, applying pressure to the reeds on the conveying belt by the diversion plate after the reeds enter the one-way diversion trench, under the action of friction force, the reeds uniformly and stably enter the feeding machine, the feeding machine feeds the reeds into the peeling mechanism to finish peeling, the reeds in the lower sliding hopper gradually move downwards under the action of gravity, a plurality of reeds are always contacted with the conveyer belt at the bottom of the hopper, so that the reeds are automatically and continuously conveyed to the feeder, and the whole process does not need manual operation.
The invention has the beneficial effects that: the automatic feeding device is reasonable in structural design, continuous feeding is not required to be manually carried out beside the machine through the automatic feeding device consisting of the movable material support, the downward sliding type hopper, the feeding machine, the one-way flow guide groove, the belt conveyor and the feeding hole, feeding is automatically completed by the machine, manual work is greatly saved, the health of workers is protected, feeding is rapid, uniform and stable, the working efficiency is greatly improved, the problem of uneven abrasion of the steel wire brush is solved, and the service life of the automatic feeding device is prolonged.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention.
FIG. 2 is a schematic structural view of the feeder frame according to the present invention.
FIG. 3 is a schematic view of the connection between the belt conveyor and the feeder according to the present invention.
Fig. 4 is a schematic structural diagram of the roller spacing adjusting device according to the present invention.
Fig. 5 is a plan view of the drum interval adjusting apparatus according to the present invention.
Detailed Description
The present invention will be described in detail below with reference to fig. 1 to 5.
As shown in fig. 1 to 5, the invention comprises a peeling mechanism and an automatic feeding mechanism, wherein the automatic feeding mechanism is combined with the peeling mechanism in a butt joint manner to form a running channel for reed materials to enter from one end and to be output from the other end after peeling.
The peeling mechanism comprises a peeling rack 1, a plurality of steel wire rollers 2, a first motor 3, a second motor 4, a roller spacing adjusting device and a discharging unit 5; peeling mechanism adopts traditional steel wire cylinder structure of skinning, sets up two asynchronous machine in this technical scheme.
The peeling machine frame 1 is a frame structure frame, the upper part of the inner side of the peeling machine frame 1 is provided with an upper channel steel 6 and a lower channel steel 6, two ends of the upper channel steel 6 are separated from the peeling machine frame 1, and two ends of the lower channel steel 6 are fixedly connected with the peeling machine frame 1; the channel-section steel 6 of upper end sets up to cooperate cylinder interval adjusting device to realize displacement controllable from top to bottom to the clearance size of two sets of steel wire cylinders about the adjustment, the actual production of being convenient for is used.
The roller spacing adjusting device and the first motor 3 are both arranged at the top of the peeling frame 1, and the second motor 4 is arranged at the bottom end inside the peeling frame 1;
the steel wire rollers 2 are divided into an upper group and a lower group which are installed on an upper channel steel 6 and a lower channel steel 6 in a staggered mode, the vertical direction distance between the upper group and the lower group of the steel wire rollers 2 is adjusted through a roller distance adjusting device, the upper group of the steel wire rollers 2 is connected with a first motor 3 through a triangular belt 7 and is driven by the first motor 3, the lower group of the steel wire rollers 2 is connected with a second motor 4 through the triangular belt 7 and is driven by the second motor 4, and the upper group and the lower group of the steel wire rollers 2 are identical in rotating speed and opposite in rotating direction; the first motor 3 drives the upper group of steel wire drums 2 to rotate clockwise, and the second motor 4 drives the lower group of steel wire drums 2 to rotate anticlockwise, so that when reeds pass through gaps between the two groups of steel wire drums 2, the steel wire brushes of the steel wire drums 2 are used for scraping rapidly against the growth direction of reed skins, and the reed skins are completely and rapidly peeled. The upper and lower groups of steel wire drums 2 are installed in a staggered mode, the purpose is to enable a channel path through which reeds pass to be bent to a certain degree, the reeds are peeled off more smoothly and cleanly, and the peeled reeds fall off from the steel wire drums.
The discharging unit 5 is arranged on the outer side of the peeling frame 1, a reed-skin separation port (not shown in the figure due to the limitation of a visual angle) is formed in a bottom plate of the discharging unit 1, and the bottom plate of the discharging unit 5 is flush with the upper edge surfaces of the lower group of steel wire rollers 2; the peeled reed is conveyed to the discharging unit 5 along with inertia, the residual reed skin with a small part adhered with the reed is separated from a reed skin separating opening on the bottom plate of the discharging unit 5, and the peeled reed finished product is conveyed out from an outlet of the discharging unit 5.
The automatic feeding mechanism comprises a feeding rack 8, a lower sliding hopper 9, a movable material support 10, a one-way diversion trench 11, a belt conveyor 12, a feeding hole 13 and a feeder 15; the main structure of the technical scheme is that the automatic feeding mechanism is matched with the traditional steel wire roller peeling structure, so that automatic feeding and peeling operation are realized.
The feeding rack 8 is a frame-type structure rack, the one-way diversion trench 11, the lower sliding hopper 9 and the movable material support 10 are sequentially arranged on the upper part of the feeding rack 8 from left to right, the belt conveyor 12 is arranged in the feeding rack 8, and the upper end surface of the belt conveyor is flush with the upper end surface of the feeding rack 8; the unidirectional flow guide groove 11, the downward sliding hopper 9 and the movable material support 10 are arranged above the feeding rack 8 to form a material conveying channel, and the belt conveyor 12 is arranged below and provides operation power for the material conveying channel.
The one-way guide groove 11 consists of two vertical plates 11-1 arranged at two sides of the feeding rack 8, and a plurality of guide plates 11-2 are arranged between the two vertical plates 11-1; the guide plate 11-2 applies pressure to the reeds on the belt conveyor 12, and the guide plate 11-2 is arranged at a certain angle to achieve unidirectional conveying.
The lower sliding hopper 9 is a box-type structure body consisting of a plurality of partition plates, the upper end and the lower end of the lower sliding hopper are both opened, the lower end of a side plate at one side of the lower sliding hopper 9 connected with the one-way diversion trench 11 is provided with a feeding channel 9-1, and the other side of the lower sliding hopper is not provided with a side plate; the lower sliding hopper 9 is an inlet for materials, reeds enter from an opening at the upper end of the lower sliding hopper 9, and the reeds are stacked downwards under the action of self gravity after being put into the lower sliding hopper 9 in batches.
The movable material support 10 is connected with the lower sliding hopper 9, and the upper end surface of the movable material support 10 is flush with the upper end surface of the feeding rack 8; under the action of self gravity, reed materials are accumulated on the movable material support 10, and the upper end face of the movable material support 10 is flush with the upper end face of the feeding rack 8, so that the end parts of the reeds are conveyed forwards under the action of the belt conveyor 12.
A feed inlet 13 is arranged at one end of the one-way guide groove 11, which is far away from the lower sliding hopper 9, the feed inlet 13 is a gradually narrowed trumpet-shaped channel formed by two limiting plates (shown in the figure but not numbered), and the front end of the feed inlet 13 is connected with a feeder 15; the trumpet-shaped channel has the function of tightly binding the reeds, so that the reeds are prevented from entering the feeding machine.
The belt conveyor 12 consists of a main belt wheel 12-1, a secondary belt wheel 12-2 and a conveying belt 12-3, a plurality of tooth-shaped scrapers 12-4 are uniformly distributed on the conveying belt 12-3, and a conveyor tensioning device 14 is connected between the two ends of the belt conveyor 12 and the feeding rack 8; the toothed scraper 12-4 aims to increase the friction force between the conveyer belt 12-3 and reed materials and ensure the stability and reliability of material conveying, and the conveyer belt 12-3 is pulled by the main belt wheel 12-1 to run.
The feeding machine consists of an upper feeding roller 15 and a lower feeding roller 15 which are adjacent to each other, the feeding machine is arranged on one side, away from the discharging unit 5, of the interior of the peeling frame 1, a soft adhesive layer 15-1 made of elastic materials is arranged on the outer wall of each feeding roller 15, and the soft adhesive layers 15-1 of the two adjacent feeding rollers 15 are in contact with each other. The soft adhesive layer 15-1 has certain elasticity, so that the reed conveyed from the feeding port enters between the adjacent feeding rollers 15, the soft adhesive layer 15-1 deforms, the reed cannot be extruded and cracked, and large friction force can be generated on the reed, so that the reed can smoothly enter a gap between the upper and lower groups of steel wire rollers for peeling. The flexible adhesive layer in the present embodiment is made of foam plastic, such as polyurethane foam, high-elastic foam, etc., and those skilled in the art should understand the technical principle.
The peeling machine further comprises a speed reducer 16, the speed reducer 16 is installed at the bottom end inside the peeling frame 1, a driving wheel 16-1 of the speed reducer 16 is linked with the second motor 4 through a triangular belt 7, and a driven wheel 16-2 is linked with the feeding machine 15 and the main belt wheel 12-1 through the triangular belt 7. The second motor 4 drives a group of steel wire rollers 2 at the lower part, and is also connected with a driving wheel 16-1 of a speed reducer 16 through a triangular belt 7 to drive the speed reducer 16, and a driven wheel 16-2 of the speed reducer 16 is connected with a feeding machine 15 and a main belt wheel 12-1 of a belt conveyor 12 through the triangular belt 7 to provide power for the feeding machine 15 and the belt conveyor 12.
In this embodiment, the channel steel 6 is provided with a plurality of through holes (limited by a viewing angle, the bolts and the through holes are not shown in the figure) for the bolts to pass through, the channel steel 6 is fixedly provided with a plurality of bearing seats 6-1 through the matching of the bolts and the through holes, and the steel wire drum 2 is fixedly arranged on the bearing seats 6-1 through the rolling bearings 6-2. There are many ways to mount a plurality of wire drums 2 on the peeling frame 1, and for the convenience of adjustment, the technical scheme adopts a bearing seat 6-1 with adjustable mounting position, and the wire drums 2 are mounted by rolling bearings 6-2 on the bearing seat 6-1, which is understood by those skilled in the art.
In the embodiment, the roller spacing adjusting device is formed by combining spacing adjusting screws 6-3, driving gears 6-5, gear transmission shafts 6-6 and rocking handles 6-7, two spacing adjusting screws 6-3 are respectively arranged at two ends of a channel steel 6 at the upper part, the spacing adjusting screws 6-3 penetrate out of the upper end face of the peeling frame 1 upwards, gear strips 6-4 are arranged on the part exposed out of the upper end face of the peeling frame 1, the driving gears 6-5 matched with the gear strips 6-4 are fixedly arranged on the upper end face of the peeling frame 1, the gear transmission shafts 6-6 are arranged between the two driving gears 6-5 at the same side, and the rocking handles 6-7 are arranged at one ends of the gear transmission shafts 6-6. In the technical scheme, the gap between the upper and lower groups of steel wire drums 2 is adjusted in a gear transmission mode, the rocking handle 6-7 is rocked, the two driving gears 6-5 synchronously rotate through the gear transmission shafts 6-6, and the ascending and descending of the spacing adjusting screw 6-3 are adjusted under the transmission action of the gear bars 6-4, so that the height of the channel steel 6 is adjusted, and the gap between the upper and lower groups of steel wire drums 2 is adjusted.
In this embodiment, the number of the steel wire drums 2 is six, and the steel wire drums are divided into an upper group and a lower group and are respectively installed on bearing seats 6-1 on the upper channel steel 6 and the lower channel steel 6. In the specific practice of the present embodiment, it is found that the operation efficiency and the peeling efficiency are the highest in the case where the upper and lower two sets of wire drums 2 are respectively provided with three, and thus the present embodiment is intended to provide a structure in which the upper and lower two sets of six wire drums are provided. Those skilled in the art can also arrange more or less than six wire drums according to the actual situation.
In this embodiment, the v-belt 7 is an a-type or O-type v-belt. According to the requirement of operation efficiency, a person skilled in the art can select any type of triangular belt, and in the technical scheme, the A-type or O-type triangular belt is preferably selected.
In this embodiment, the discharging unit 5 is a frame structure composed of a plurality of partition boards, the upper end and the left side of the frame structure are both open, and a reed skin separating port is arranged on the bottom plate. The reed skin separating port is used for separating residual reed skin waste materials, only peeled reeds are reserved, the shape, size and structure of the reed skin separating port are well known technology for a person skilled in the art, and the technical scheme can be clearly understood to adopt the grid type separating port to improve the separating efficiency.
In this embodiment, two ends of the upper portion of the guide plate 11-2 are connected to the vertical plate 11-1 through a rotating shaft (not shown in the figure). The lower edge of the guide plate 11-2 is attached to the reed, when the reed moves forward, the lower part of the guide plate 11-2 rotates around the rotating shaft and is pressed on the reed all the time under the action of the gravity of the reed, so that the reed is ensured to move in the guide groove 11 in one direction, the friction force between the reed and the upper surface of the conveying belt 12-3 is increased, and the reed moves forward.
In this embodiment, the feeder is composed of four or more than four even number feeding rollers 15, and each two feeding rollers are arranged in a group adjacent to each other up and down. Every two feeding rollers 15 adjacent up and down are used as a group, and the secondary transportation of the reeds can be more stable and reliable and the transportation efficiency is higher due to the multiple groups of adjacent feeding rollers.
When the device is used, the root parts of the reeds are forward piled on the lower sliding hopper 9, the reeds sequentially slide down to the bottom of the lower sliding hopper 9 from bottom to top under the action of the gravity of the upper layer of reeds, under the drive of the belt conveyor 12 and the pressing of the guide plate 11-2 on the one-way guide groove 11, the reeds are evenly arranged on the conveyor belt 12-3 and stably enter the feeding machine 15, the feeding machine 15 then sends the reeds into the peeling mechanism at a constant speed, the reeds advance in the gap between the upper and lower wire drums 2, the steel brush of the steel wire roller is used for scraping against the growth direction of the reed skins quickly, the reed skins are completely and quickly peeled, most of the peeled reed skins are separated from the lower end of the steel wire roller 2, the peeled reeds are led out from the discharging unit 5 in sequence by means of inertia, the residual reed skin adhered with the reed is separated when passing through the reed skin separation port, and the finished reed product is output outwards.
The automatic feeding working principle of the device is as follows: the materials are intensively placed on a lower sliding type hopper 9 and a movable material support 10, under the pressure action of upper-layer reeds, reeds at the bottom of the hopper are contacted with a conveying belt of a belt conveyor 12, a toothed scraper 12-4 is added, the friction coefficient between the reeds and the conveying belt 12-3 is greatly increased, the conveying is started according to the friction formula f = mu N, the reeds at the bottom of the hopper are subjected to forward friction force, enter a one-way diversion trench 11 along with the conveying belt 12-3 and exert pressure on the reeds on the conveying belt 12-3 by a diversion plate 11-2 after entering the one-way diversion trench 11, under the action of the friction force, the reeds uniformly and stably enter a feeder 15, then the reeds are fed into a peeling mechanism by the feeder 15 to finish peeling work, the reeds in the lower sliding type hopper 9 gradually move downwards due to the action of gravity, a plurality of reeds are always contacted with the conveying belt 12-3 at the bottom of the hopper, thereby ensuring the automatic and continuous reed conveying to the feeder 15 without manual operation in the whole process.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. The utility model provides an automatic feed formula reed peeler, its characterized in that includes peeling mechanism and automatic feed mechanism, automatic feed mechanism and peeling mechanism butt joint combination, wherein:
the peeling mechanism comprises a peeling rack, a plurality of steel wire rollers, a first motor, a second motor, a roller spacing adjusting device and a discharging unit;
the peeling machine frame is a frame-type structure frame, the upper part of the inner side of the peeling machine frame is provided with an upper channel steel and a lower channel steel, the two ends of the upper channel steel are separated from the peeling machine frame, and the two ends of the lower channel steel are fixedly connected with the peeling machine frame;
the roller spacing adjusting device and the first motor are both arranged at the top of the peeling frame, and the second motor is arranged at the bottom end inside the peeling frame;
the steel wire rollers are divided into an upper group and a lower group which are installed on an upper channel steel and a lower channel steel in a staggered mode, the vertical direction distance between the upper group of steel wire rollers and the lower group of steel wire rollers is adjusted through a roller distance adjusting device, the upper group of steel wire rollers are connected with a first motor through a triangular belt and driven by the first motor, the lower group of steel wire rollers are connected with a second motor through the triangular belt and driven by the second motor, and the upper group of steel wire rollers and the lower group of steel wire rollers have the same rotating speed and reverse rotating directions;
the discharging unit is arranged on the outer side of the peeling rack, a reed and skin separating port is formed in a bottom plate of the discharging unit, and the bottom plate of the discharging unit is flush with the upper edge surfaces of the group of steel wire rollers at the lower part;
the automatic feeding mechanism comprises a feeding machine frame, a downward sliding hopper, a movable material support, a one-way diversion trench, a belt conveyor, a feeding hole and a feeding machine;
the feeding machine frame is a frame-type structure frame, the one-way diversion trench, the downward sliding hopper and the movable material support are sequentially arranged at the upper part of the feeding machine frame from left to right, the belt conveyor is arranged in the feeding machine frame, and the upper end face of the belt conveyor is flush with the upper end face of the feeding machine frame;
the one-way guide groove consists of two vertical plates arranged on two sides of the feeding rack, and a plurality of guide plates are arranged between the two vertical plates;
the lower sliding hopper is a box-type structure body consisting of a plurality of partition plates, the upper end and the lower end of the lower sliding hopper are both open, the lower end of a side plate on one side of the lower sliding hopper, which is connected with the one-way diversion trench, is provided with a feeding channel, and the other side of the lower sliding hopper is not provided with a side plate;
the movable material support is connected with the lower sliding hopper, and the upper end surface of the movable material support is flush with the upper end surface of the feeding rack;
a feed port is arranged at one end of the one-way guide groove, which is far away from the downward sliding hopper, the feed port is a gradually narrowed trumpet-shaped channel formed by two limiting plates, and the front end of the feed port is connected with a feeder;
the belt conveyor consists of a main belt wheel, a secondary belt wheel and a conveying belt, a plurality of tooth-shaped scrapers are uniformly distributed on the conveying belt, and a conveyor tensioning device is connected between the two ends of the belt conveyor and the feeding rack;
the feeding machine consists of an upper group of feeding rollers and a lower group of feeding rollers, the feeding machine is arranged on one side, far away from the discharging unit, in the peeling frame, and a gap is formed between the two groups of feeding rollers;
the peeling machine also comprises a speed reducer, wherein the speed reducer is arranged at the bottom end in the peeling frame, a driving wheel of the speed reducer is linked with a second motor through a triangular belt, and a driven wheel is linked with the feeding machine and a main belt wheel through the triangular belt;
the automatic feeding working principle of the device is as follows: the materials are intensively placed on the lower sliding hopper and the movable material bracket, under the pressure action of the upper layer of reeds, the reeds at the bottom of the hopper are contacted with the conveying belt of the belt conveyor, and the toothed scraper is added, so that the friction coefficient between the reeds and the conveying belt is increased, starting the conveying according to the friction formula f = mu N, feeding the reeds at the bottom of the hopper into the one-way diversion trench along with the conveying belt under the forward friction force, applying pressure to the reeds on the conveying belt by the diversion plate after the reeds enter the one-way diversion trench, under the action of friction force, the reeds uniformly and stably enter the feeding machine, then the reeds are fed into the peeling mechanism by the feeding machine to finish peeling work, the reeds in the lower sliding hopper gradually move downwards under the action of gravity, a plurality of reeds are always contacted with the conveyer belt at the bottom of the hopper, so that the reeds are automatically and continuously conveyed to the feeder, and the whole process does not need manual operation.
2. The automatic feeding type reed peeling machine as claimed in claim 1, wherein: the steel channel is provided with a plurality of through holes for bolts to pass through, the steel channel is fixedly provided with a plurality of bearing seats through the matching of the bolts and the through holes, and the steel wire roller is fixedly arranged on the bearing seats through a rolling bearing.
3. The automatic feeding type reed peeling machine as claimed in claim 1, wherein: the roller interval adjusting device is formed by combining an interval adjusting screw rod, a driving gear, a gear transmission shaft and a rocking handle, two interval adjusting screw rods are respectively arranged at two ends of a channel steel on the upper portion, the interval adjusting screw rods upwards penetrate out of the upper end face of the peeling frame, a gear strip is arranged on the portion exposed out of the upper end face of the peeling frame, the driving gear matched with the gear strip is fixedly arranged on the upper end face of the peeling frame, the gear transmission shaft is arranged between the two driving gears on the same side, and the rocking handle is arranged at one end of the gear transmission shaft.
4. The automatic feeding type reed peeling machine as claimed in claim 1, wherein: the inner side of the vertical plate is provided with an embedded groove, and the guide plate is fixed in the embedded groove through a positioning bolt and is adjustable in height.
5. The automatic feeding type reed peeling machine as claimed in claim 1, wherein: the two sides of one end, away from the one-way diversion trench, of the feeding rack are provided with sliding chutes, the two sides of the movable material support are provided with rolling wheels matched with the sliding chutes in a matching mode, the rolling wheels are provided with stopper devices, and the movable material support and the feeding rack form an embedded storage structure through the rolling wheels and the sliding chutes.
6. The automatic feeding type reed peeling machine as claimed in claim 1, wherein: six steel wire rollers are arranged, are divided into an upper group and a lower group, and are respectively arranged on bearing seats on the upper channel steel and the lower channel steel.
7. The automatic feeding type reed peeling machine as claimed in claim 1, wherein: the V-belt is an A-shaped or O-shaped V-belt.
8. The automatic feeding type reed peeling machine as claimed in claim 1, wherein: the discharging unit is a frame-type structure body formed by a plurality of partition plates, the upper end and the left side of the discharging unit are both provided with openings, and a reed skin separating opening is formed in the bottom plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710912450.1A CN107433663B (en) | 2017-09-30 | 2017-09-30 | Automatic feed formula reed peeler |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710912450.1A CN107433663B (en) | 2017-09-30 | 2017-09-30 | Automatic feed formula reed peeler |
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| CN107433663A CN107433663A (en) | 2017-12-05 |
| CN107433663B true CN107433663B (en) | 2022-09-27 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111535102B (en) * | 2020-04-15 | 2022-05-13 | 中电建路桥集团有限公司 | Roadbed soil-stone mixed filling equipment and method |
| CN112107007B (en) * | 2020-09-28 | 2021-09-03 | 吉林国安药业有限公司 | Peeling machine for Chinese herbal medicines |
| CN113319951A (en) * | 2021-06-09 | 2021-08-31 | 姚鹏 | Full-automatic wedging seamless finger joint equipment for bamboo joints |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1010262B (en) * | 1955-11-05 | 1957-06-13 | Alwin Reemtsma | Method and device for debarking willow branches |
| CN2799206Y (en) * | 2005-06-10 | 2006-07-26 | 张传信 | Quick reed peeler |
| CN2934153Y (en) * | 2006-07-06 | 2007-08-15 | 陈道北 | Material dispensing belt type conveyer |
| CN201338318Y (en) * | 2009-01-05 | 2009-11-04 | 张广柱 | Automatic reel peeler |
| CN104416631A (en) * | 2013-09-03 | 2015-03-18 | 陕西胜慧源信息科技有限公司 | Bulrush peeling machine |
| CN105783990B (en) * | 2016-03-03 | 2018-03-13 | 中国农业大学 | A kind of panoramic picture measuring system for accurate species test in corn ear room |
| CN205989930U (en) * | 2016-06-29 | 2017-03-01 | 安吉泰茂竹制品有限公司 | A kind of feeding device that Bamboo Mat Weaving Machine can be carried out with feeding |
| CN107098117B (en) * | 2017-05-16 | 2023-03-24 | 益阳竟宁竹业机器人有限公司 | Full-automatic classification bamboo breaking and collecting equipment line |
| CN107030829B (en) * | 2017-06-03 | 2022-08-16 | 临沭青源工艺品有限公司 | Willow twig peeling machine |
| CN207290371U (en) * | 2017-09-30 | 2018-05-01 | 崔吉华 | A kind of mechanical feed formula reel peeler |
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2017
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