CN107419451A - A kind of environment-friendly high-efficiency chemical & blended fabric dyeing apparatus and technique - Google Patents
A kind of environment-friendly high-efficiency chemical & blended fabric dyeing apparatus and technique Download PDFInfo
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- CN107419451A CN107419451A CN201710576973.3A CN201710576973A CN107419451A CN 107419451 A CN107419451 A CN 107419451A CN 201710576973 A CN201710576973 A CN 201710576973A CN 107419451 A CN107419451 A CN 107419451A
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- storehouse
- spray
- painting
- environment
- blended fabric
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- 239000004744 fabric Substances 0.000 title claims abstract description 113
- 239000000126 substance Substances 0.000 title claims abstract description 106
- 238000000034 method Methods 0.000 title claims abstract description 33
- 238000004043 dyeing Methods 0.000 title claims abstract description 27
- 238000007592 spray painting technique Methods 0.000 claims abstract description 163
- 239000000975 dye Substances 0.000 claims abstract description 116
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 238000007493 shaping process Methods 0.000 claims abstract description 29
- 230000008569 process Effects 0.000 claims abstract description 21
- 239000002912 waste gas Substances 0.000 claims abstract description 15
- 238000012545 processing Methods 0.000 claims abstract description 9
- 239000007789 gas Substances 0.000 claims description 54
- 238000011084 recovery Methods 0.000 claims description 44
- 238000010438 heat treatment Methods 0.000 claims description 23
- 238000009434 installation Methods 0.000 claims description 17
- 238000007639 printing Methods 0.000 claims description 11
- 238000004064 recycling Methods 0.000 claims description 10
- 238000004513 sizing Methods 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 238000009738 saturating Methods 0.000 claims 1
- 230000035699 permeability Effects 0.000 abstract description 9
- 230000035515 penetration Effects 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 7
- 239000007921 spray Substances 0.000 description 14
- 230000006872 improvement Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 238000010521 absorption reaction Methods 0.000 description 6
- 238000000605 extraction Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000004040 coloring Methods 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of environment-friendly high-efficiency chemical & blended fabric dyeing apparatus and technique, during dyestuff spray-painting is ensured, while dyestuff is atomized, utilization is collected using caused hot waste gas in shaping mechanism, hot waste gas is used to carry out environment-friendly high-efficiency chemical & blended fabric the preheating before spray-painting, make environment-friendly high-efficiency chemical & blended fabric that just there is certain temperature before spray-painting mechanism is entered, after environment-friendly high-efficiency chemical & blended fabric completes spray-painting processing, dyestuff is affected by temperature raising in the activity of environment-friendly high-efficiency chemical & blended fabric, the permeability of dyestuff is improved by improving environment-friendly high-efficiency chemical & blended fabric temperature, solves the technical problem that can not meet requirement of dyestuff penetration in environment-friendly high-efficiency chemical & blended fabric dyeing process, realize the spray-painting during spray-painting of environment-friendly high-efficiency chemical & blended fabric and more enter uniform technique effect, improve heat utilization efficiency simultaneously.
Description
Technical field
The present invention relates to the printing technology field of environment-friendly high-efficiency chemical & blended fabric, specially a kind of environment-friendly high-efficiency chemical & blended fabric print
Dyeing equipment and technique.
Background technology
The colouring method of textile is divided into two kinds, and one kind is dip-dye formula, is that dyestuff penetration effect is good the advantages of this method, lacks
Point is that dye loss is serious, and the cycle of post-processing is longer;Another kind is spray-painting formula, is dye utilization rate the advantages of this method
Height, water-saving and environmental protection, the post-processing cycle is short, and shortcoming is that dyestuff penetration is poor, and spraying is uneven.
It is particularly tight the shortcomings that the poor permeability of spray-painting formula colouring method during environment-friendly high-efficiency chemical & blended fabric is printed and dyed
How weight, improve jet printing type dye permeability in environment-friendly high-efficiency chemical & blended fabric dyeing process, turns into one and is badly in need of what is solved
Problem.
In Patent No. CN106245250A Chinese patent, a kind of anti-fold cloth dyeing machine is disclosed, is sprayed
During using the dyestuff of high pressure draught and negative pressure inhalation spray head to carry out sufficiently mixing vaporific so as to form liquid, carry out effective
Dyeing, but its only carry out raising spray-painting in terms of the dyestuff form during dyestuff permeability, can not still meet environmental protection
Requirement during efficient chemical fibre fabric printing to dyestuff penetration.
The content of the invention
For problem above, the invention provides a kind of environment-friendly high-efficiency chemical & blended fabric dyeing apparatus and technique, is ensureing to contaminate
During expecting spray-painting, while dyestuff is atomized, utilization is collected using caused hot waste gas in shaping mechanism, hot waste gas is used
Preheating before spray-painting is carried out to environment-friendly high-efficiency chemical & blended fabric, make environment-friendly high-efficiency chemical & blended fabric before spray-painting mechanism is entered just
With certain temperature, after environment-friendly high-efficiency chemical & blended fabric completes spray-painting processing, activity of the dyestuff in environment-friendly high-efficiency chemical & blended fabric
Raising is affected by temperature, the permeability of dyestuff is improved by improving environment-friendly high-efficiency chemical & blended fabric temperature, solves environment-friendly high-efficiency
The technical problem that can not meet requirement of dyestuff penetration in chemical & blended fabric dyeing process, realizes environment-friendly high-efficiency chemical & blended fabric and exists
Uniform technique effect is more entered in spray-painting during spray-painting, while improves heat utilization efficiency.
To achieve the above object, the present invention provides following technical scheme:
A kind of environment-friendly high-efficiency chemical & blended fabric dyeing apparatus, including:
Spray-painting mechanism, the spray-painting mechanism includes being installed on the spray-painting component of the first upper rack, and is installed on first
The dyestuff recovery component of frame lower;
Shaping mechanism, the shaping mechanism are located at the dead astern of the spray-painting mechanism, and it includes being installed in the second frame
The jet component in portion, and the heat energy recycling component of the second frame lower is installed on, and the heat energy is recycled in component
Heating pipe reclaims space in the middle part of component through the dyestuff, is fixed on the front end of the spray-painting mechanism;
Environment-friendly high-efficiency chemical & blended fabric, the environment-friendly high-efficiency chemical & blended fabric by draw-gear traction cross the spray-painting mechanism with
Shaping mechanism is set, and it is each passed through the gap between spray-painting component and dyestuff the recovery component, and the jet component
The gap between component is recycled with heat energy.
As an improvement, the spray-painting component by environment-friendly high-efficiency chemical & blended fabric below to carrying out spray-painting work, it is described
Dyestuff recovery component recovery penetrates the dyestuff of environment-friendly high-efficiency chemical & blended fabric, and will send spray-painting component back to after the dye filtering;
For the jet component to carrying out spraying hot gas work by environment-friendly high-efficiency chemical & blended fabric below, the heat energy is sharp again
The hot gas of environment-friendly high-efficiency chemical & blended fabric is penetrated with component recovery, and passes through the heating pipe after carrying out heat exchange work to the hot gas
Input carries out preheating work to the front end of spray-painting mechanism to the environment-friendly high-efficiency chemical & blended fabric.
As an improvement, the spray-painting component includes:
Dyestuff case, the dyestuff case are fixedly installed on the top of first frame;
Suction storehouse, the suction position in storehouse is in the lower section of the dyestuff case, and it is fixedly connected with the first frame, and it draws successively
It is divided into the first suction storehouse, the first cylinder installation storehouse and the second suction storehouse, the first suction storehouse and the second suction storehouse are respectively
Connected by the first pipeline with the dyestuff case, and the first check valve is provided with first pipeline;
First double end cylinder, the first double end cylinder are installed on the first cylinder installation storehouse, the catch bar at its both ends
Piston is separately installed with, and is slideably positioned in respectively in the first spray-painting storehouse and the second spray-painting storehouse;
Spray-painting storehouse, the spray-painting position in storehouse is in the underface in the suction storehouse, and it is fixedly connected with the first frame, and its both ends
Respectively connected by second pipe with the first suction storehouse with the second suction storehouse, it is single that second is mounted on the second pipe
To valve, some atomizers are evenly equipped with the lower surface in the spray-painting storehouse.
As an improvement, the dyestuff recovery component includes:
Recovery bin, the recovery bin are located at the underface in the spray-painting storehouse, and it is fixedly connected with first frame, thereon
Some dyestuff recovery ports are evenly equipped with end face;
Feed back storehouse, in the underface of the recovery bin, it is fixedly connected the feed back position in storehouse with first frame;This time
Feed bin is in turn divided into the first feed back storehouse, the second cylinder installation storehouse and the second feed back storehouse;The first feed back storehouse with second time
Feed bin is connected by the 3rd pipeline with the recovery bin, and the 3rd check valve is respectively provided with the 3rd pipeline;First feed back
Storehouse is connected with the second feed back storehouse by the 4th pipeline with the dyestuff case, and the 4th check valve is respectively provided with the 4th pipeline;
Second double end cylinder, the second double end cylinder are installed in the second cylinder installation storehouse, the promotion at its both ends
Bar is separately installed with piston, and is slideably positioned in respectively in the first feed back storehouse and the second feed back storehouse;
Filter core, the filter core are positioned horizontally in the recovery bin.
As an improvement, the spray-painting mechanism also includes gas control component, the stomata component includes:
Air valve ASSY, the air valve ASSY are fixedly installed on the rear of the spray-painting component, itself and the first double end gas
Cylinder and the second double end cylinder are connected by tracheae.
As an improvement, the jet component includes:
Air-breathing storehouse, the air-breathing storehouse fixed setting and the top of the second frame, it is in turn divided into the first gas storehouse, the 3rd gas
Cylinder installs storehouse and the second gas storehouse;
Heater box, the heater box are symmetricly set in the both sides in the jet storehouse, itself and first gas storehouse and second
Gas storehouse is connected by the first tracheae, and is provided with the first Non-return air valve on first tracheae;
3rd double end cylinder, the 3rd double end cylinder are installed in the 3rd cylinder installation storehouse, the promotion at its both ends
Bar is separately installed with piston, and is slideably positioned in respectively in first gas storehouse and the second gas storehouse;
Jet case, the jet case are arranged at the underface in the air-breathing storehouse, and it is fixedly connected with the second frame, and its two
End is connected with first gas storehouse with the second gas storehouse by the second tracheae respectively, and it is unidirectional to be provided with second on second tracheae
Air valve, the lower surface of the jet case do not have some taper jet thrusts.
As an improvement, the heat energy recycles component to include:
Heat exchange box, the heat exchange box are arranged at the underface of the jet case, and upper surface is evenly distributed with some return-air holes,
And it is back-shaped on its internal longitudinal direction be provided with exhaust passage, the transverse direction inside the heat exchange box with the exhaust passage is interspersed is provided with air intake
Road, and the front lower ends of the heat exchange box are provided with air outlet;
Discharge pipe, the discharge pipe are arranged at the front portion of the heat exchange box, and it is connected with air outlet described in one end, the other end
It is arranged at the front end of the spray-painting mechanism;
Air inlet fan, the air inlet fan are fixedly installed on the top of the jet case, its one end and the side of the heat exchange box
Face is connected by the 3rd tracheae, and its other end is connected with the heater box by the 4th tracheae.
As an improvement, the shaping mechanism also include being arranged at the jet component and heat energy recycle it is close between component
Sealing assembly, the seal assembly include:
Seal box, the seal box are arranged between the jet case and the heat exchange box, and its upper and lower side is set for opening,
And the bottom of its rear and front end rolls and is provided with fabric guide roll.
A kind of environment-friendly high-efficiency chemical & blended fabric dyeing and printing process, including:
Step 1, process is preheated, environment-friendly high-efficiency chemical & blended fabric is by draw-gear horizontally tracting to the front side of spray-painting mechanism
Pre-heat station at, complete environment-friendly high-efficiency chemical & blended fabric pre-add heat treatment;
Step 2, spray-painting process, the environment-friendly high-efficiency chemical & blended fabric for completing pre-add heat treatment continue to be drawn by draw-gear, by
Spray-painting station in the middle part of pre-heat station horizontally tracting to spray-painting mechanism, spray-painting component carry out spray-painting processing to it;
Step 3, shaping process, the environment-friendly high-efficiency chemical & blended fabric for completing spray-painting processing is still drawn by draw-gear, by spray-painting
Sizing station in the middle part of station horizontally tracting to shaping mechanism, jet component carry out jet heat treatment to it;
Step 4, process is exported, the environment-friendly high-efficiency chemical & blended fabric for completing jet heat treatment is drawn by draw-gear, is made by oneself
Type station horizontal output.
As an improvement, the hot gas of pre-add heat treatment is carried out both from institute to environment-friendly high-efficiency chemical & blended fabric in the step 1
State the recycling after the hot waste gas recovery that jet component sprays in step 3.
The beneficial effects of the present invention are:
(1) caused hot waste gas in the shaping mechanism of the invention by using collection, before hot waste gas is directed into spray-painting mechanism
End, pre-add heat treatment is carried out to the environment-friendly high-efficiency chemical & blended fabric before spray-painting using hot waste gas, is spraying environment-friendly high-efficiency chemical & blended fabric
Dye before just there is higher temperature, after making dyestuff spray-painting to environment-friendly high-efficiency chemical & blended fabric, dyestuff it is active stronger, with more preferably
Permeability, while coordinate spray-painting mechanism in spray-painting, dyestuff is in vaporific, realize the more uniform of spray-painting;
(2) present invention is driven when setting spray-painting mechanism using the first double end cylinder both ends catch bar in spray-painting component
Piston reciprocatingly slides in the first suction storehouse and the second suction storehouse respectively to be drawn and pushes dyestuff, when the first suction storehouse dye extraction
When, the dyestuff in the second suction storehouse is pushed out through spray-painting storehouse spray-painting to environment-friendly high-efficiency chemical & blended fabric, and the second suction storehouse is drawn afterwards
Dyestuff, the dyestuff in the first suction storehouse are pushed out through spray-painting storehouse spray-painting to environment-friendly high-efficiency chemical & blended fabric, are ensureing environment-friendly high-efficiency
While the continuous spray-painting of fine fabric, impulsive force during dyestuff spray-painting is improved, improves the permeability of dyestuff;
(3) present invention reclaims the second double end cylinder both ends catch bar in component when setting spray-painting mechanism using dyestuff
Band piston reciprocatingly slides in the first feed back storehouse and the second feed back storehouse respectively reclaims and pushes dyestuff, when the first feed back storehouse coordinates
When spray-painting component draws the dyestuff that spray-painting component sprays, the second feed back storehouse pushes back the dyestuff of absorption the dyestuff in spray-painting component
In storehouse, when the second feed back storehouse coordinates the spray-painting component to draw the dyestuff that spray-painting component sprays afterwards, the first feed back storehouse is by the dye of absorption
Material is pushed back in the dyestuff storehouse in spray-painting component, realizes the recovery of excess dyestuff during spray-painting, while spray-painting component sprays
Dyestuff, dyestuff recovery component dye extraction, enable dyestuff high speed penetrates environment-friendly high-efficiency chemical & blended fabric, improves dyestuff penetration;
(4) present invention is when the heat energy in setting shaping mechanism recycles component, by setting longitudinal direction to return on heat exchange box
With the laterally interspersed air inlet duct set, the hot gas for making to spray in jet component carries out hot friendship with the cold air drawn for the exhaust passage of shape
Reach a suitable temperature after changing and the preheating before spray-painting is carried out to environment-friendly high-efficiency chemical & blended fabric, it is unnecessary in hot gas synchronously to reclaim
Heat energy, improve heat utilization efficiency;
In summary, the present invention has the advantages that spray-painting effect is good, and heat utilization efficiency is high, energy-conserving and environment-protective, and be particularly suitable for use in ring
Protect the printing technology field of efficient chemical & blended fabric.
Brief description of the drawings
Fig. 1 is forward sight structural representation of the present invention;
Fig. 2 is spray-painting mechanism of the present invention dimensional structure diagram;
Fig. 3 is spray-painting mechanism spray-painting components structure schematic cross-sectional view of the present invention;
Fig. 4 is that spray-painting mechanism of the present invention dyestuff reclaims components structure schematic cross-sectional view;
Fig. 5 is spray-painting mechanism gas control component dimensional structure diagram of the present invention;
Fig. 6 is spray-painting storehouse cross section structure diagram in spray-painting component of the present invention;
Fig. 7 is shaping mechanism dimensional structure diagram of the present invention;
Fig. 8 is jet case dimensional structure diagram in shaping mechanism of the present invention;
Fig. 9 is jet components structure schematic cross-sectional view in shaping mechanism of the present invention;
Figure 10 is that heat energy recycles component dimensional structure diagram in shaping mechanism of the present invention;
Figure 11 is that heat energy of the present invention recycles heat exchange box cross section structure diagram in component;
Figure 12 is a kind of environment-friendly high-efficiency chemical & blended fabric dyeing and printing process flow chart of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
In the description of the invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", " on ", " under ", "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outer ", " up time
The orientation or position relationship of the instruction such as pin ", " counterclockwise " are based on orientation shown in the drawings or position relationship, are for only for ease of
Description is of the invention to be described with simplified, rather than the equipment or element of instruction or hint meaning must be with specific orientation, Yi Te
Fixed azimuth configuration and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are only used for describing purpose, and it is not intended that instruction or hint relative importance
Or the implicit quantity for indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can be expressed or
Implicitly include one or more this feature.In the description of the invention, " multiple " are meant that two or more,
Unless otherwise specifically defined.
Embodiment 1:
As shown in figure 1, a kind of environment-friendly high-efficiency chemical & blended fabric dyeing apparatus, including:
Spray-painting mechanism 1, the spray-painting mechanism 1 include being installed on the spray-painting component 12 on the top of the first frame 11, and installation
Dyestuff in the bottom of the first frame 11 reclaims component 13;
Shaping mechanism 2, the shaping mechanism 2 are located at the dead astern of the spray-painting mechanism 1, and it includes being installed on the second frame
The jet component 22 on 21 tops, and the heat energy recycling component 23 of the bottom of the second frame 21 is installed on, and the heat energy is sharp again
The middle part space of component 13 is reclaimed through the dyestuff with the heating pipe 231 in component 23, before being fixed on the spray-painting mechanism 1
End;
Environment-friendly high-efficiency chemical & blended fabric 3, the environment-friendly high-efficiency chemical & blended fabric 3 cross the spray-painting mechanism by draw-gear traction
1 is set with shaping mechanism 2, and it is each passed through the gap between spray-painting component 12 and dyestuff the recovery component 13, and described
Jet component 22 and heat energy recycle the gap between component 23.
It should be noted that the spray-painting component 12 by environment-friendly high-efficiency chemical & blended fabric 3 below to carrying out spray-painting work
Make, the dyestuff recovery component 13 reclaims the dyestuff for penetrating environment-friendly high-efficiency chemical & blended fabric 3, and will send spray-painting back to after the dye filtering
Component 12;
The jet component 22 by environment-friendly high-efficiency chemical & blended fabric 3 below to carrying out spraying hot gas work, the heat energy
Recycle component 23 to reclaim the hot gas for penetrating environment-friendly high-efficiency chemical & blended fabric 3, and pass through institute after carrying out heat exchange work to the hot gas
State heating pipe 231 and input to the front end of spray-painting mechanism 1 and preheating work is carried out to the environment-friendly high-efficiency chemical & blended fabric 3.
Further illustrate, when carrying out jet sizing to environment-friendly high-efficiency chemical & blended fabric 3, it sprays the jet component 22
Go out the temperature of gas after 160 DEG C or so, hot waste gas recovery by reaching 70 DEG C or so after carrying out heat exchange with suction air, use
Preheating before spray-painting is carried out to environment-friendly high-efficiency chemical & blended fabric.
As shown in Fig. 2, Fig. 3 and Fig. 6, as a preferred embodiment, the spray-painting component 12 includes:
Dyestuff case 121, the dyestuff case 121 are fixedly installed on the top of first frame 11;
Suction storehouse 122, the suction storehouse 122 are located at the lower section of the dyestuff case 121, and it is fixed with the first frame 11 connects
Connect, and it is in turn divided into the first suction storehouse 1221, the first cylinder installs the suction storehouse 1223 of storehouse 1222 and second, described first
Suction storehouse 1221 is respectively connected with the second suction storehouse 1223 by the first pipeline 125 with the dyestuff case 121, and first pipe
The first check valve 126 is provided with road 125;
First double end cylinder 123, the first double end cylinder 123 are installed on the first cylinder installation storehouse 1222, and it two
The catch bar at end is separately installed with piston, and is slideably positioned in the spray-painting storehouse 1223 of the first spray-painting storehouse 1221 and second respectively
It is interior;
Spray-painting storehouse 124, the spray-painting storehouse 124 are located at the underface in the suction storehouse 122, and it is fixed with the first frame 11 connects
Connect, and its both ends is respectively connected by second pipe 127 with the first suction storehouse 1221 with the second suction storehouse 1223, this
The second check valve 128 is mounted on two pipelines 127, some atomizers 129 are evenly equipped with the lower surface in the spray-painting storehouse 124.
It should be noted that the both ends catch bar band piston of the first double end cylinder 123 is respectively in the first suction storehouse
1221 and second reciprocatingly slide in suction storehouse 1223 absorption and push dyestuff, when the first 1221 dye extraction of suction storehouse, second
Dyestuff in suction storehouse 1223 is pushed out through in the spray-painting of spray-painting storehouse 124 to environment-friendly high-efficiency chemical & blended fabric 3, afterwards the second suction storehouse
1223 dye extractions, the dyestuff in the first suction storehouse 1221 are pushed out through the spray-painting of spray-painting storehouse 124 to environment-friendly high-efficiency chemical & blended fabric 3
On, ensure the 3 continuous spray-painting of environment-friendly high-efficiency chemical & blended fabric.
Further illustrate, first check valve 126 is used for being entered from dyestuff case 121 in suction storehouse 122
Dyestuff travel direction limit, dyestuff is entered from dyestuff case 121 in suction storehouse 122, the second check valve 128 be used for from
The dyestuff travel direction that suction storehouse 122 is entered in spray-painting storehouse 124 limits, and dyestuff is entered spray-painting from suction storehouse 122
In storehouse 124.
Illustrate further, dyestuff is atomized by the atomizer 129 in spray-painting, makes the permeability of dyestuff
More preferably, the operation principle of atomizer 129 is the liquid of inside to be squeezed into nozzle, nozzle interior is placed with one block of iron
Piece, swiftly flowing liquid knockout forms the atomizing particle of diameter 15-60 microns on iron plate after bounce-back, and passes through spray
Mouth outlet sprays.
As shown in Fig. 2 and Fig. 4, as a preferred embodiment, dyestuff recovery component 13 includes:
Recovery bin 131, the recovery bin 131 are located at the underface in the spray-painting storehouse 124, and it is solid with first frame 11
It is fixed to connect, it is evenly equipped with some dyestuff recovery ports on its upper surface;
Feed back storehouse 132, the feed back storehouse 132 are located at the underface of the recovery bin 131, and it is solid with first frame 11
Fixed connection;The feed back storehouse 132 is in turn divided into the first feed back storehouse 1321, the second cylinder installation feed back storehouse of storehouse 1322 and second
1323;The first feed back storehouse 1321 is connected with the second feed back storehouse 1323 by the 3rd pipeline 134 with the recovery bin 131,
The 3rd check valve 135 is respectively provided with 3rd pipeline 134;The feed back storehouse 1323 of first feed back storehouse 1321 and second passes through
Four pipelines 136 are connected with the dyestuff case 121, and the 4th check valve 137 is respectively provided with the 4th pipeline 136;
Second double end cylinder 133, the second double end cylinder 133 are installed in the second cylinder installation storehouse 1322, its
The catch bar at both ends is separately installed with piston, and is slideably positioned in the feed back storehouse 1223 of the first feed back storehouse 1221 and second respectively
It is interior;
Filter core 138, the filter core 138 are positioned horizontally in the recovery bin 131.
It should be noted that the both ends catch bar band piston of the second double end cylinder 133 is respectively in the first feed back storehouse
1321 and second reciprocatingly slide in feed back storehouse 1323 recovery and push dyestuff, when the first feed back storehouse 1321 coordinates spray-painting component 12 to inhale
During the dyestuff for taking spray-painting component 12 to spray, the second feed back storehouse 1323 pushes back the dyestuff of absorption in the dyestuff storehouse in spray-painting component 12
In 121, when the second feed back storehouse 1323 coordinates the dyestuff that the absorption spray-painting of spray-painting component 12 component 12 sprays afterwards, the first feed back storehouse
1231 push back the dyestuff of absorption in the dyestuff storehouse 121 in spray-painting component 12, realize time of excess dyestuff during spray-painting
Receive, while the jet-dye of spray-painting component 12, the dyestuff recovery dye extraction of component 13, enable dyestuff high speed penetrates environment-friendly high-efficiency
Fine fabric, improve dyestuff penetration.
Further illustrate, the lower end spray-painting face in spray-painting storehouse 124 is set for indent is fan-shaped, on corresponding recovery bin 131
Hold regression aspect to be that evagination is fan-shaped to set, both are engaged, angle and coverage rate when expanding dyestuff spray-painting.
As shown in figure 5, wherein, the spray-painting mechanism 1 also includes gas control component 14, the stomata component 14 includes:
Air valve ASSY 141, the air valve ASSY 141 are fixedly installed on the rear of the spray-painting component 12, and it is with
One double end cylinder 123 and the second double end cylinder 133 are connected by tracheae.
It should be noted that air valve ASSY 141 is used for the first double end cylinder 123 and the second double end cylinder 133
Gas path on-off is controlled, and is made the first double end cylinder 123 and the run-in synchronism of the second double end cylinder 133, is kept good harmony.
As shown in Fig. 7, Fig. 8 and Fig. 9, as a preferred embodiment, the jet component 22 includes:
Air-breathing storehouse 221, the fixed setting of air-breathing storehouse 221 and the top of the second frame 21, it is in turn divided into the first gas
Storehouse 2211, the 3rd cylinder installation gas storehouse 2213 of storehouse 2212 and second;
Heater box 222, the heater box 222 are symmetricly set in the both sides in the jet storehouse 221, itself and first gas storehouse
2211 and second gas storehouse 2213 connected by the first tracheae 223, and the first unidirectional gas is provided with first tracheae 223
Valve 224;
3rd double end cylinder 225, the 3rd double end cylinder 225 are installed in the 3rd cylinder installation storehouse 2212, its
The catch bar at both ends is separately installed with piston, and is slideably positioned in respectively in the gas storehouse 2213 of the first gas storehouse 2211 and second;
Jet case 226, the jet case 226 are arranged at the underface in the air-breathing storehouse 221, and it is fixed with the second frame 21
Connection, and its both ends is connected with first gas storehouse 2211 with the second gas storehouse 2213 by the second tracheae 227 respectively, this second
The second Non-return air valve 228 is provided with tracheae 227, the lower surface of the jet case 226 there are not some taper jet thrusts
229。
It should be noted that the first gas storehouse 2211, when drawing hot-air, the hot-air in the second gas storehouse 2213 is extruded,
It is ejected into through jet case 226 on environment-friendly high-efficiency chemical & blended fabric 3, the sizing work after spray-painting is carried out to environment-friendly high-efficiency chemical & blended fabric 3.
Further illustrate, be provided with electric heating element in heater box 222, air is heated using electric heating element.
As shown in Figure 10 and Figure 11, as a preferred embodiment, the heat energy recycles component 23 to include:
Heat exchange box 232, the heat exchange box 232 is arranged at the underface of the jet case 226, if upper surface is evenly distributed with
Dry return-air hole, and it is back-shaped on its internal longitudinal direction be provided with exhaust passage 2321, the transverse direction heat exchange box 232 inside and the air-out
Road 2321 is interspersed to be provided with air inlet duct 2322, and the front lower ends of the heat exchange box 232 are provided with air outlet 2323;
Discharge pipe 231, the discharge pipe 231 are arranged at the front portion of the heat exchange box 231, itself and air outlet described in one end
2323 connections, the other end are arranged at the front end of the spray-painting mechanism 1;
Air inlet fan 233, the air inlet fan 233 are fixedly installed on the top of the jet case 226, its one end and the heat exchange
The one side of case 232 is connected by the 3rd tracheae 234, and its other end is connected with the heater box 222 by the 4th tracheae 235
It is logical.
It should be noted that the hot gas that jet component 22 sprays is entered in heat exchange box 232 after sizing work is completed,
Conveyed along exhaust passage 2321, in course of conveying, hot gas carries out heat exchange with the normal temperature air that air inlet duct 2322 enters, and hands over
Waste gas after the completion of changing is directed to the front end of spray-painting mechanism 1 by discharge pipe 231, and the air entered by air inlet duct 2322 enters
Continue to be heated to 160 DEG C of operating temperature in heater box 222.
Further illustrate, air inlet fan 233 is used for after drawing the heat exchange that air inlet duct 2322 enters in heat exchange box 232
Normal temperature air, and these air are imported into heater box 222.
As shown in fig. 7, wherein, the shaping mechanism 2 also includes being arranged at the jet component 22 and heat energy recycling group
Seal assembly 24 between part 23, the seal assembly 24 include:
Seal box 241, the seal box 241 are arranged between the jet case 226 and the heat exchange box 232, above and below it
Hold and set for opening, and the bottom of its rear and front end rolls and is provided with fabric guide roll 242.
It should be noted that the hot air temperature fortune that jet component 22 sprays is higher than normal temperature, it is carried out using seal box 241
Sealing, ensure that heat is not dispersed into air, working environment is had an impact, while avoid the loss of heat as far as possible.
Embodiment 2:
A kind of environment-friendly high-efficiency chemical & blended fabric dyeing and printing process stream of the embodiment of the present invention two is described with reference to figure 1 and Fig. 2 and Fig. 7
Journey.
As shown in figure 12, a kind of environment-friendly high-efficiency chemical & blended fabric dyeing and printing process, including:
Step 1, process is preheated, before environment-friendly high-efficiency chemical & blended fabric 3 is by draw-gear horizontally tracting to spray-painting mechanism 1
At the pre-heat station of side, the pre-add heat treatment of environment-friendly high-efficiency chemical & blended fabric 3 is completed;
Step 2, spray-painting process, the environment-friendly high-efficiency chemical & blended fabric 3 for completing pre-add heat treatment continue to be drawn by draw-gear,
Spray-painting station by pre-heat station horizontally tracting to the middle part of spray-painting mechanism 1, spray-painting component 12 carry out spray-painting processing to it;
Step 3, shaping process, the environment-friendly high-efficiency chemical & blended fabric 3 for completing spray-painting processing is still drawn by draw-gear, by spraying
Sizing station in the middle part of dyer position horizontally tracting to shaping mechanism 2, jet component 22 carry out jet heat treatment to it;
Step 4, process being exported, the environment-friendly high-efficiency chemical & blended fabric 3 for completing jet heat treatment is drawn by draw-gear, from
Sizing station horizontal output.
It should be noted that more traditional environment-friendly high-efficiency chemical & blended fabric dyeing and printing process, adds preheating process, using pre-
Heating technique preheats to environment-friendly high-efficiency chemical & blended fabric, environment-friendly high-efficiency chemical & blended fabric 3 is sprayed into spray-painting mechanism 1
Before dyer makees, just possesses higher temperature, making environment-friendly high-efficiency chemical & blended fabric 3, dyestuff is in environment-friendly high-efficiency when carrying out spray-painting
There is higher activity and permeability on chemical & blended fabric 3.
Wherein, the hot gas of pre-add heat treatment is carried out both from described to environment-friendly high-efficiency chemical & blended fabric 3 in the step 1
Recycling after the hot waste gas recovery that jet component 22 sprays in step 3.
It should be noted that it is used to preheat environmental protection high efficiency in process after caused hot waste gas recycling in shaping process
The preheating of fine fabric, improve the utilization rate of heat energy.
The course of work is as follows:
When environment-friendly high-efficiency chemical & blended fabric 3 is drawn to the pre-heat station of the front end of spray-painting mechanism 1 by draw-gear, rear is utilized
Hot waste gas caused by shaping mechanism 2 preheats to it, and the environment-friendly high-efficiency chemical & blended fabric 3 preheated continues by draw-gear
When drawing to spray-painting station in spray-painting mechanism 1, spray-painting is carried out to environment-friendly high-efficiency chemical & blended fabric 3 using spray-painting component 12, and
While spray-painting, dyestuff recovery component 13 produces suction and dyestuff is oriented to, and dyestuff penetration is crossed environment-friendly high-efficiency chemical & blended fabric 3
Afterwards, unnecessary dyestuff is collected filtering, enters in spray-painting component 12 and is reused;Complete the environment-friendly high-efficiency of spray-painting processing
Chemical & blended fabric 3 has draw-gear to draw to the sizing station on shaping mechanism 2, has jet component 22 to carry out injection High Temperature Gas to it
Body is shaped, and the high-temperature gas for being perforated through environment-friendly high-efficiency chemical & blended fabric 3 is inhaled into heat energy recycling component 23, carries out hot friendship
Change, the normal temperature air of a part of thermal energy exchange to suction, and the complete hot waste gas of heat exchange is then directed to pre-heat station progress
The preheating of environment-friendly high-efficiency chemical & blended fabric 3, and the environment-friendly high-efficiency chemical & blended fabric 3 for completing heat treatment has draw-gear traction defeated
Go out.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement made within refreshing and principle etc., should be included in the scope of the protection.
Claims (10)
- A kind of 1. environment-friendly high-efficiency chemical & blended fabric dyeing apparatus, it is characterised in that including:Spray-painting mechanism (1), the spray-painting mechanism (1) include being installed on the spray-painting component (12) on the first frame (11) top, and It is installed on the dyestuff recovery component (13) of the first frame (11) bottom;Shaping mechanism (2), the shaping mechanism (2) are located at the dead astern of the spray-painting mechanism (1), and it includes being installed on the second machine The jet component (22) on frame (21) top, and the heat energy recycling component (23) of the second frame (21) bottom is installed on, and institute Stating heat energy recycles the discharge pipe (231) in component (23) to be fixed on institute through space in the middle part of dyestuff recovery component (13) State the front end of spray-painting mechanism (1);Environment-friendly high-efficiency chemical & blended fabric (3), the environment-friendly high-efficiency chemical & blended fabric (3) cross the spray-painting mechanism by draw-gear traction (1) being set with shaping mechanism (2), it is each passed through the gap between the spray-painting component (12) and dyestuff recovery component (13), And the jet component (22) and heat energy recycle the gap between component (23).
- A kind of 2. environment-friendly high-efficiency chemical & blended fabric dyeing apparatus according to claim 1, it is characterised in that the spray-painting component (12) to carrying out spray-painting work by environment-friendly high-efficiency chemical & blended fabric (3) below, dyestuff recovery component (13) recovery is worn The dyestuff of saturating environment-friendly high-efficiency chemical & blended fabric (3), and spray-painting component (12) will be sent after the dye filtering back to;The jet component (22) by environment-friendly high-efficiency chemical & blended fabric (3) below to carrying out spraying hot gas work, the heat energy Recycle component (23) recovery to penetrate the hot gas of environment-friendly high-efficiency chemical & blended fabric (3), and lead to after carrying out heat exchange work to the hot gas Cross the heating pipe (231) input and pre-add thermal technology is carried out to the environment-friendly high-efficiency chemical & blended fabric (3) to the front end of spray-painting mechanism (1) Make.
- A kind of 3. environment-friendly high-efficiency chemical & blended fabric dyeing apparatus according to claim 2, it is characterised in that the spray-painting component (12) include:Dyestuff case (121), the dyestuff case (121) are fixedly installed on the top of first frame (11);Suction storehouse (122), the suction storehouse (122) are located at the lower section of the dyestuff case (121), and it is fixed with the first frame (11) Connection, and it is in turn divided into the first suction storehouse (1221), the first cylinder installation storehouse (1222) and the second suction storehouse (1223), The first suction storehouse (1221) respectively passes through the first pipeline (125) and the dyestuff case with the second suction storehouse (1223) (121) connect, and the first check valve (126) is provided with first pipeline (125);First double end cylinder (123), the first double end cylinder (123) are installed on the first cylinder installation storehouse (1222), its The catch bar at both ends is separately installed with piston, and is slideably positioned in the first suction storehouse (1221) and the second suction storehouse respectively (1223) in (1223);Spray-painting storehouse (124), the spray-painting storehouse (124) are located at the underface of the suction storehouse (122), and it is solid with the first frame (11) Fixed connection, and its both ends respectively passes through second pipe (127) and the first suction storehouse (1221) and the second suction storehouse (1223) connect, the second check valve (128) is mounted on the second pipe (127), on the lower surface in the spray-painting storehouse (124) It is furnished with some atomizers (129).
- A kind of 4. environment-friendly high-efficiency chemical & blended fabric dyeing apparatus according to claim 3, it is characterised in that the dyestuff recovery Component (13) includes:Recovery bin (131), the recovery bin (131) are located at the underface of the spray-painting storehouse (124), itself and first frame (11) it is fixedly connected, some dyestuff recovery ports is evenly equipped with its upper surface;Feed back storehouse (132), the feed back storehouse (132) are located at the underface of the recovery bin (131), itself and first frame (11) it is fixedly connected;The feed back storehouse (132) be in turn divided into the first feed back storehouse (1321), the second cylinder installation storehouse (1322) and Second feed back storehouse (1323);The first feed back storehouse (1321) and the second feed back storehouse (1323) by the 3rd pipeline (134) with The recovery bin (131) is connected, and the 3rd check valve (135) is respectively provided with the 3rd pipeline (134);The first feed back storehouse (1321) connected with the second feed back storehouse (1323) by the 4th pipeline (136) with the dyestuff case (121), the 4th pipeline (136) the 4th check valve (137) is respectively provided with;Second double end cylinder (133), the second double end cylinder (133) are installed in the second cylinder installation storehouse (1322), The catch bar at its both ends is separately installed with piston, and is slideably positioned in the first feed back storehouse (1221) and the second feed back storehouse respectively (1223) in;Filter core (138), the filter core (138) are positioned horizontally in the recovery bin (131).
- A kind of 5. environment-friendly high-efficiency chemical & blended fabric dyeing apparatus according to claim 4, it is characterised in that the spray-painting mechanism (1) gas control component (14) is also included, the gas control component (14) includes:Air valve ASSY (141), the air valve ASSY (141) are fixedly installed on the rear of the spray-painting component (12), its with First double end cylinder (123) and the second double end cylinder (133) are connected by tracheae.
- A kind of 6. environment-friendly high-efficiency chemical & blended fabric dyeing apparatus according to claim 2, it is characterised in that the jet component (22) include:Air-breathing storehouse (221), air-breathing storehouse (221) fixed setting and the top of the second frame (21), it is in turn divided into first Gas storehouse (2211), the 3rd cylinder installation storehouse (2212) and the second gas storehouse (2213);Heater box (222), the heater box (222) are symmetricly set in the both sides of the jet storehouse (221), itself and first gas Storehouse (2211) and the second gas storehouse (2213) are connected by the first tracheae (223), and are provided with first tracheae (223) First Non-return air valve (224);3rd double end cylinder (225), the 3rd double end cylinder (225) are installed in the 3rd cylinder installation storehouse (2212), The catch bar at its both ends is separately installed with piston, and is slideably positioned in first gas storehouse (2211) and the second gas storehouse respectively (2213) in;Jet case (226), the jet case (226) are arranged at the underface of the air-breathing storehouse (221), itself and the second frame (21) It is fixedly connected, and its both ends passes through the second tracheae (227) with first gas storehouse (2211) and the second gas storehouse (2213) respectively Connection, be provided with the second Non-return air valve (228) on second tracheae (227), the jet case (226) if lower surface do not have Dry taper jet thrust (229).
- 7. a kind of environment-friendly high-efficiency chemical & blended fabric dyeing apparatus according to claim 6, it is characterised in that the heat energy is sharp again Included with component (23):Heat exchange box (232), the heat exchange box (232) are arranged at the underface of the jet case (226), and upper surface is evenly distributed with Some return-air holes, and it is back-shaped on its internal longitudinal direction be provided with exhaust passage (2321), the internal transverse direction of the heat exchange box (232) and institute State that exhaust passage (2321) is interspersed to be provided with air inlet duct (2322), and the front lower ends of the heat exchange box (232) are provided with air outlet (2323);Discharge pipe (231), the discharge pipe (231) are arranged at the front portion of the heat exchange box (232), itself and air outlet described in one end (2323) connect, the other end is arranged at the front end of the spray-painting mechanism (1);Air inlet fan (233), the air inlet fan (233) are fixedly installed on the top of the jet case (226), and its one end is changed with described The one side of hot tank (232) is connected by the 3rd tracheae (234), and its other end passes through the 4th with the heater box (222) Tracheae (235) connects.
- A kind of 8. environment-friendly high-efficiency chemical & blended fabric dyeing apparatus according to claim 7, it is characterised in that the shaping mechanism (2) seal assembly (24) being arranged between the jet component (22) and heat energy recycling component (23), the sealing are also included Component (24) includes:Seal box (241), the seal box (241) are arranged between the jet case (226) and the heat exchange box (232), its Upper and lower side is set for opening, and the bottom of its rear and front end rolls and is provided with fabric guide roll (242).
- A kind of 9. environment-friendly high-efficiency chemical & blended fabric dyeing and printing process, it is characterised in that including:Step 1, process is preheated, before environment-friendly high-efficiency chemical & blended fabric (3) is by draw-gear horizontally tracting to spray-painting mechanism (1) At the pre-heat station of side, the pre-add heat treatment of environment-friendly high-efficiency chemical & blended fabric (3) is completed;Step 2, spray-painting process, the environment-friendly high-efficiency chemical & blended fabric (3) for completing pre-add heat treatment continue to be drawn by draw-gear, by Spray-painting station in the middle part of pre-heat station horizontally tracting to spray-painting mechanism (1), spray-painting component (12) carry out spray-painting processing to it;Step 3, shaping process, the environment-friendly high-efficiency chemical & blended fabric (3) for completing spray-painting processing is still drawn by draw-gear, by spray-painting Sizing station in the middle part of station horizontally tracting to shaping mechanism (2), jet component (22) carry out jet heat treatment to it;Step 4, process is exported, the environment-friendly high-efficiency chemical & blended fabric (3) for completing jet heat treatment is drawn by draw-gear, is made by oneself Type station horizontal output.
- A kind of 10. environment-friendly high-efficiency chemical & blended fabric dyeing and printing process according to claim 9, it is characterised in that the step 1 In to environment-friendly high-efficiency chemical & blended fabric (3) carry out pre-add heat treatment hot gas sprayed both from jet component (22) in the step 3 Recycling after the hot waste gas recovery gone out.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113026386A (en) * | 2021-04-01 | 2021-06-25 | 浙江日升服装有限公司 | Garment fabric dyeing and finishing process |
CN113201887A (en) * | 2021-04-01 | 2021-08-03 | 常熟市赵市华达染整有限责任公司 | Waterless printing and dyeing process based on nano disperse dye |
CN113699712A (en) * | 2021-08-10 | 2021-11-26 | 浙江鑫涛科技股份有限公司 | Wet-guiding and quick-drying jacquard interwoven fabric desizing equipment |
CN114777464A (en) * | 2022-03-23 | 2022-07-22 | 东华大学 | Boarding machine oven air duct for guiding turbulent flow direction of exchange medium |
CN115323651A (en) * | 2022-09-05 | 2022-11-11 | 临泉县少飞服饰有限公司 | Efficient beneficial single-product garment flow production line |
-
2017
- 2017-07-14 CN CN201710576973.3A patent/CN107419451A/en not_active Withdrawn
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113026386A (en) * | 2021-04-01 | 2021-06-25 | 浙江日升服装有限公司 | Garment fabric dyeing and finishing process |
CN113201887A (en) * | 2021-04-01 | 2021-08-03 | 常熟市赵市华达染整有限责任公司 | Waterless printing and dyeing process based on nano disperse dye |
CN113699712A (en) * | 2021-08-10 | 2021-11-26 | 浙江鑫涛科技股份有限公司 | Wet-guiding and quick-drying jacquard interwoven fabric desizing equipment |
CN113699712B (en) * | 2021-08-10 | 2022-05-27 | 浙江鑫涛科技股份有限公司 | Wet-guiding and quick-drying jacquard interwoven fabric desizing equipment |
CN114777464A (en) * | 2022-03-23 | 2022-07-22 | 东华大学 | Boarding machine oven air duct for guiding turbulent flow direction of exchange medium |
CN115323651A (en) * | 2022-09-05 | 2022-11-11 | 临泉县少飞服饰有限公司 | Efficient beneficial single-product garment flow production line |
CN115323651B (en) * | 2022-09-05 | 2023-09-12 | 临泉县少飞服饰有限公司 | High-benefit single-product clothes flow production line |
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Application publication date: 20171201 |