CN107417124A - For producing environmentally friendly pumice automatic production line - Google Patents
For producing environmentally friendly pumice automatic production line Download PDFInfo
- Publication number
- CN107417124A CN107417124A CN201610346434.6A CN201610346434A CN107417124A CN 107417124 A CN107417124 A CN 107417124A CN 201610346434 A CN201610346434 A CN 201610346434A CN 107417124 A CN107417124 A CN 107417124A
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- CN
- China
- Prior art keywords
- kiln
- automatic
- zone
- product
- reticulated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C11/00—Multi-cellular glass ; Porous or hollow glass or glass particles
- C03C11/007—Foam glass, e.g. obtained by incorporating a blowing agent and heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/0007—Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C9/00—General arrangement or layout of plant
- B28C9/02—General arrangement or layout of plant for producing mixtures of clay or cement with other materials
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B19/00—Other methods of shaping glass
- C03B19/08—Other methods of shaping glass by foaming
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
Abstract
Patent of the present invention discloses one kind and is used to produce environmentally friendly pumice automatic production line, and it solves the problems such as prior art production yields is low, automaticity is low, product quality is low.It is characterized in that：It includes charging front end and is provided with rewinding sorting unit, crushing drying device, conveying device, fuel pulverizing plant, adjuvant adding device, batch mixer, meausring apparatus, sealing feed-line, feed end is provided with automatic feeding device and feed arrangement, reticulated ribbon kiln, go out product end and be provided with discharge pedestal and drawing mechanism, go out product tail end and be provided with discharging transmission line, discharging crusher and class wrapping device.The reticulated ribbon kiln is Selective assembly structure; it is interior to be provided with preheating zone, heating zone, foaming zone, stable region, cooling zone; provided with automatic master control device; visualized operation and setting are carried out using computer; realize that production line is automatically continuously run; with high-yield high-quality, automaticity is high, consume energy low advantage, promotes product large-scale production, there is extensive popularizing value.
Description
Technical field
Patent of the present invention belongs to thermal technology's heating art, more particularly, to a kind of production environmental protection pumice automatic production line suitable for large-scale high-yield high-quality.
Background technology
Environmental protection has turned into the theme of world development, produces high-performance environmentally-friendly pumice, and positive effect will be produced to the rationalization of the industrial structure from double meaning.First the recycling to cullet is exactly the major improvement to " height consumption, maximum discharge " developing pattern in itself；Second the product or a kind of new environment-friendly materials produced.The environmentally friendly pumice has the characteristics that lightweight, water purification, permeable, water conservation, thermal insulation, ventilation, fire prevention, pollution-free while have preferable chemical stability and relatively low thermal expansion.Environmentally friendly pumice is not only the soil reduction process section bar material very gentle to the earth, and water penetration, water-retaining property are all very excellent, while has also had both the function of water purification.Can be different with demand according to purposes, proportion and water imbibition to pumice freely adjust accordingly, so as to afforest, thermal insulation, gardening, purification of water quality, played in every engineering such as building and apply flexibly its more purposes, be the commodity for constructing the integral high added value of resource recycling society.Storage especially in urban rainwater utilizes and the field popularization and application such as water drainage, gardens and street greening, will to structure sponge city, wisdom water conservancy in terms of will play the environmental friendly material of positive role.
Environmentally friendly pumice is that cullet adds auxiliary material by broken powder processed, through porous light weight expanded materials caused by process such as high temperature foaming.The environmentally friendly pumice automatic production line, it is the special equipment for producing high-performance environment-friendly pumice.It is domestic to be used to produce environmentally friendly pumice automatic production line there is presently no specialty; only discontinuity production small-scale test kiln; in the presence of yield poorly, poor quality, high energy consumption, from the problems such as control degree is low etc. to be caused to be unable to large-scale production, unstable product quality is changed, influence environmentally friendly pumice product and be widely applied.
The content of the invention
The purpose of the present invention is exactly to be provided for market for producing environmentally friendly pumice automatic production line, is effectively promoted product large-scale production, while ensure that product high-performance.
The technical scheme is that：It is made up of rewinding sorting unit, crushing drying device, fuel pulverizing plant, adjuvant adding device, batch mixer, meausring apparatus, feeding device, reticulated ribbon kiln, discharging crusher, class wrapping device, automatic master control device etc..The reticulated ribbon kiln is Selective assembly structure, and preheating zone, heating zone, foaming zone, stable region, cooling zone are provided with reticulated ribbon kiln, and the separating device automatically adjusted is provided with kiln heating space.25~55 meters of kiln overall length, 1.2~2.5 meters of inner width, full-automatic pressure atmosphere automatic regulating system is set in first half, burning heater is had on heating zone and foaming zone flank wall, burning heater can use combustor or burn rifle.It is provided with cooling device in kiln cooling zone, product foaming support, which carries mould and operating, in kiln is made up of transmission device, upper supporting roller, snub pulley, guipure, automatic correction device for mesh belt.The rewinding sorting unit, crushing drying device, conveying device, fuel pulverizing plant, adjuvant adding device, batch mixer, meausring apparatus, sealing delivery pipe are arranged on kiln product charging front end by technological process.Automatic feeding device and feed arrangement are provided with kiln product feed end, kiln goes out product end and is provided with discharge pedestal and drawing mechanism, goes out product tail end and is provided with discharging transmission line, discharging crusher and class wrapping device.Automatic master control device is provided with by kiln product feed end, visualized operation and setting are carried out using computer, realize that production line is automatically continuously run.
The beneficial effects of the invention are as follows：Due to the various devices of the production line and equipment, set by technological process, production technology is smooth, and equipment is advanced, and visualized operation and setting are carried out using computer, realize that producing high-performance environmentally-friendly pumice after being foamed through processing from raw material rewinding sorting automatically operates.Production efficiency and product quality are improved, has reached that high yield is of fine quality, low row's low consumption, powerful guarantee is provided to produce high-quality environmentally friendly pumice product.
The invention will be further described below in conjunction with the accompanying drawings.
Brief description of the drawings
Fig. 1 is general assembly structural plan of the present invention schematic diagram.
Fig. 2 is kiln cross section structure schematic diagram of the present invention.
In figure：1 is kiln main body,2 be rewinding sorting unit,3 be crushing drying device,4 be conveying device,5 be fuel pulverizing plant,6 be adjuvant adding device,7 be batch mixer,8 be meausring apparatus,9 be sealing delivery pipe,10 be feeding device,11 be feed arrangement,12 be burning heater,13 be automatic master control device,14 be separating device,15 be drawing mechanism,16 be discharging transmission line,17 be discharging crusher,18 be class wrapping device,19 be automatic correction device for mesh belt,20 be cooling device,21 be transmission device,22 be discharge pedestal,23 be temperature-detecting device,24 be pressure atmosphere automatic regulating system,25 be preheating zone,26 be heating zone,27 be foaming zone,28 be stable region,29 be cooling zone,30 be kiln box hat,31 be upper supporting roller,32 be snub pulley,33 be guipure,34 be that furnace insulation serves as a contrast,35 be environmentally friendly pumice.
Embodiment
As shown in Figure 1 and Figure 2, it is made up of rewinding sorting unit, crushing drying device, fuel pulverizing plant, adjuvant adding device, batch mixer, meausring apparatus, feeding device, reticulated ribbon kiln, discharging crusher, class wrapping device, automatic master control device etc..The reticulated ribbon kiln is Selective assembly structure, and inside is provided with refractory heat-insulating lining 34, and bolt is fixedly connected, good appearance.The support section of kiln main body 1 uses adjustable up-down structure, is easy to assembling to adjust, and interior spatial structure is configured by the environmentally friendly production technology of pumice 35.Preheating zone 25, heating zone 26, foaming zone 27, stable region 28, cooling zone 29 are provided with reticulated ribbon kiln, the separating device 14 automatically adjusted is provided with kiln heating space, kiln temperature field by the stage in good time effectively separate, temperature setting is carried out according to different product.25~55 meters of kiln overall length, 1.2~2.5 meters of inner width.Kiln side is provided with relevant temperature detection means 23, and the automatic monitoring favorably heated simultaneously controls.Automatic kiln stove pressure atmosphere automatic regulating system 24 is provided with first half, it is ensured that pressure and atmosphere meet technological requirement in production.Burning heater 12 is had on heating zone 26 and the flank wall of foaming zone 27, heating fuel uses combustion gas or oil, and burning heater 12 can use combustor or burn rifle.Cooling device 20 is provided with kiln cooling zone, ensures the cooling of product rational and orderly.Product foaming support, which carries mould and operating, in kiln is made up of transmission device 21, upper supporting roller 31, snub pulley 32, guipure 33, automatic correction device for mesh belt 19, using resistance to high stainless (steel) wire band, transmission device 21 is controlled using variable frequency adjustment, according to the different product flexibly changing production cycle.Upper and lower carrying roller and continuous circulation heat-resistant net band 33 effectively hold in the palm load to foamed products in kiln, while ensure that product is heated evenly and reduces energy consumption.The rewinding sorting unit 2, crushing drying device 3, conveying device 4, fuel pulverizing plant 5, adjuvant adding device 6, batch mixer 7, meausring apparatus 8, sealing delivery pipe 9 are set by technological process, it is ensured that material quality and fully automatic operation.Automatic feeding device 10 and feed arrangement 11 are provided with kiln product feed end, makes to mix raw material by setting completion charging and cloth.Kiln goes out product end and is provided with discharge pedestal 22 and drawing mechanism 15, goes out product tail end and is provided with discharging transmission line 16, discharging crusher 17 and class wrapping device 18.Automatic master control device 13 is provided with by kiln product feed end, visualized operation and setting, and creation data storage and printing function are carried out using computer, is responsible for production line and automatically operates.
Raw material first is sent into rewinding sorting unit 2 when implementing of the invention to be sorted, crushing drying processing is carried out to raw material by crushing drying device 3, it is processed through conveying device 4 into fuel pulverizing plant 5, related raw material is added by adjuvant adding device 6, it is another to be stirred with input batch mixer 7, compound carries out automatic gauge supply according to set amount through meausring apparatus 8, and sealed delivery pipe 9 is sent into feeding device 10, then carries out cloth by the bed of material by feed arrangement 11.Compound enters after reticulated ribbon kiln just to be made for bulk environmental protection pumice is gone out after preheating zone 25, heating zone 26, foaming zone 27, stable region 28, cooling zone 29 and discharge pedestal 22, it is sent into again through drawing mechanism 15 and discharging transmission line 16 in disintegrating machine 17 and carries out particle size reduction, crushed product, which enters class wrapping device 18, carries out grain-size classification and pack.Automatic master control device 13 is provided with by kiln product feed end, visualized operation and setting are carried out using computer, and stores creation data, control production line automatically operates.This production line from raw material rewinding sort through processing foam after fully-automatic production high-performance environmentally-friendly pumice 35, have the advantages that excellent technique smoothness, yield high-quality, the low row of low consumption, automatic control, advanced structure are reasonable, it can be widely applied to environmentally friendly pumice manufacturing enterprise, it widelys popularize to apply will bring abundant economic benefit to manufacturing enterprise, while bring the social benefit of huge energy-conserving and environment-protective.
Claims (4)
1. one kind is used to produce environmentally friendly pumice automatic production line, it is made up of rewinding sorting unit, crushing drying device, fuel pulverizing plant, adjuvant adding device, batch mixer, meausring apparatus, feeding device, reticulated ribbon kiln, discharging crusher, class wrapping device and automatic master control device；It is characterized in that：The reticulated ribbon kiln is Selective assembly structure, preheating zone, heating zone, foaming zone, stable region, cooling zone are provided with reticulated ribbon kiln, the separating device automatically adjusted is provided with kiln heating space, 25~55 meters of kiln overall length, 1.2~2.5 meters of inner width, automatic kiln stove pressure atmosphere automatic regulating system is provided with first half, burning heater is had on heating zone and foaming zone flank wall, cooling device is provided with kiln cooling zone, product foaming support load mould uses guipure in kiln；The above special device is set by technological requirement respectively, automatic feeding device and feed arrangement are provided with feed end, product end is provided with discharge pedestal and drawing mechanism, go out product tail end and be provided with discharging transmission line, discharging crusher and class wrapping device, automatic master control device is provided with by kiln product feed end, visualized operation and setting, full-automatic operating are carried out using computer.
2. fully automatic environmental-friendly pumice high-efficient energy-saving kiln according to claim 1, it is characterised in that：The pressure atmosphere automatic regulating system is made up of detection means, intellectual analysis device, performs device and pipeline.
3. fully automatic environmental-friendly pumice high-efficient energy-saving kiln according to claim 1, it is characterised in that：The burning heater uses efficient burning machine or special burning rifle, and heating fuel uses combustion gas or oil.
4. fully automatic environmental-friendly pumice high-efficient energy-saving kiln according to claim 1, it is characterised in that：Product foaming support carries mould and uses high temperature resistant stainless steel guipure in kiln.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610346434.6A CN107417124A (en) | 2016-05-24 | 2016-05-24 | For producing environmentally friendly pumice automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610346434.6A CN107417124A (en) | 2016-05-24 | 2016-05-24 | For producing environmentally friendly pumice automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107417124A true CN107417124A (en) | 2017-12-01 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610346434.6A Withdrawn CN107417124A (en) | 2016-05-24 | 2016-05-24 | For producing environmentally friendly pumice automatic production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN107417124A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1600710A (en) * | 2004-09-30 | 2005-03-30 | 北京工业大学 | Fuel gas tunnel kiln in use for producing foam glass |
| CN102617020A (en) * | 2012-03-02 | 2012-08-01 | 浙江振申绝热科技有限公司 | Process for producing foam glass by using natural gas as fuel and roller kiln used by same |
| CN102863143A (en) * | 2012-10-15 | 2013-01-09 | 童少斌 | Die-free method foam glass continuous foaming device and foaming process |
| US20130086944A1 (en) * | 2010-06-17 | 2013-04-11 | Jeffrey M. Shock | Systems and methods for making foamed glass using submerged combustion |
| CN104909547A (en) * | 2015-06-15 | 2015-09-16 | 胡斯友 | High-efficiency and energy-saving kiln production line for producing high-performance foam glass |
-
2016
- 2016-05-24 CN CN201610346434.6A patent/CN107417124A/en not_active Withdrawn
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1600710A (en) * | 2004-09-30 | 2005-03-30 | 北京工业大学 | Fuel gas tunnel kiln in use for producing foam glass |
| US20130086944A1 (en) * | 2010-06-17 | 2013-04-11 | Jeffrey M. Shock | Systems and methods for making foamed glass using submerged combustion |
| CN102617020A (en) * | 2012-03-02 | 2012-08-01 | 浙江振申绝热科技有限公司 | Process for producing foam glass by using natural gas as fuel and roller kiln used by same |
| CN102863143A (en) * | 2012-10-15 | 2013-01-09 | 童少斌 | Die-free method foam glass continuous foaming device and foaming process |
| CN104909547A (en) * | 2015-06-15 | 2015-09-16 | 胡斯友 | High-efficiency and energy-saving kiln production line for producing high-performance foam glass |
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Legal Events
| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20171201 |