Disclosure of Invention
The invention aims at solving the problems in the prior art, and provides a cutting fluid circulating device on a high-efficiency slicing machine, which aims at solving the problems: if the cutting fluid is recycled.
The aim of the invention can be achieved by the following technical scheme: the cutting fluid circulation device comprises a frame, a first lead guide wheel and a second lead guide wheel are arranged on the frame, the first lead guide wheel and the second lead guide wheel are fixed on the frame in a circumferential rotation and axial arrangement mode, the first lead guide wheel and the second lead guide wheel are parallel to each other, the first lead guide wheel is driven by a micro motor, the second lead guide wheel is driven by a micro motor, a lifting table is arranged above the first lead guide wheel and the second lead guide wheel, and the cutting fluid circulation device is characterized in that the cutting fluid circulation device comprises a recovery box, a centrifugal treatment box and a filter box, a liquid outlet hole is formed in the bottom of a cutting fluid collecting groove, and a guide pipe is fixedly arranged on the liquid outlet hole; the recovery box is arranged at one side of the cutting fluid collecting tank; the recovery tank is internally provided with a first recovery tank, a second recovery tank and a third recovery tank in sequence in a stepped manner, the first recovery tank is positioned at the highest position, and the flow guide pipe is positioned above the first recovery tank; the centrifugal treatment box is arranged on the three sides of the recovery groove, a solid-liquid separation device for separating silicon powder from cutting fluid is arranged in the centrifugal treatment box, a first liquid inlet is arranged above the centrifugal treatment box and is connected with the three sides of the recovery groove through a first conduit, a first constant flow pump is arranged on the first conduit, a first liquid outlet is formed in one side of the centrifugal treatment box, a plurality of slag outlets are formed in the bottom side of the centrifugal treatment box, and valves are arranged on the slag outlets; the filter box is arranged at one side of the centrifugal treatment box, the lower part of the filter box is provided with a liquid inlet II, the upper part of the filter box is provided with a liquid outlet II, the liquid outlet I is connected with the liquid inlet II through a conduit II, the conduit II is provided with a constant flow pump II, the liquid outlet II is connected with a nozzle through a conduit III, the conduit III is provided with a constant flow pump III, and the nozzle is fixedly arranged on the lifting platform; the filter box is internally provided with an adsorbate.
The working principle of the invention is as follows: when the cutting fluid for cooling and lubricating on the machine tool is collected along with a cutting fluid collecting tank, the cutting fluid flows into a recovery tank I of a recovery tank from a guide pipe, when the recovery tank I starts to overflow, the cutting fluid flows into a recovery tank II, when the recovery tank II starts to overflow, a constant flow pump I is started to suck the cutting fluid in the recovery tank III into a centrifugal treatment tank when the cutting fluid in the recovery tank III starts to overflow, after centrifugal treatment, the cutting fluid and silicon powder in the cutting fluid are further separated, relatively clean cutting fluid flows out from a liquid outlet I, a constant flow pump II is started to enable relatively clean cutting fluid to enter the filter tank, silicon powder in the cutting fluid is thoroughly removed, and a constant flow pump III is started to spray clean cutting fluid from a new nozzle to cut diamond wires. The first recovery tank, the second recovery tank and the third recovery tank all have the function of collecting silicon powder in the cutting fluid. The adsorbate in the filter box can thoroughly adsorb the silica flour in the cutting fluid. The silicon powder in the device comes from diamond wire cutting silicon ingots and is flushed down along with cutting fluid.
The wall between the recovery tank I and the recovery tank II is provided with a grid mesh I, the wall between the recovery tank II and the recovery tank III is provided with a grid mesh II, and the aperture of the grid mesh II is smaller than that of the grid mesh I. The first grid net and the second grid net can isolate part of larger particles.
The recovery tank I, the recovery tank II and the recovery tank III are provided with a plurality of V-shaped grooves at the bottoms, guide grooves are formed in the two sides of the recovery tank I, the recovery tank II and the recovery tank III and are communicated with the grooves, an outlet is formed in one end of the guide groove, a guide pipe III is arranged below the outlet, and a filter bag is sleeved on the guide pipe III. The V-shaped grooves can enable silicon powder to slowly pile up in the first recovery groove, the second recovery groove and the third recovery groove along the water flow, guide grooves are formed in two sides of the first recovery groove, the second recovery groove and the third recovery groove, then the outlet flows out to enter the arranged filter bags, solid particles are left in the filter bags, and cutting fluid flows out of the filter bags and continuously enters the second recovery groove and the third recovery groove.
The solid-liquid separation device comprises a shell, a plurality of push plates, a waterproof motor and a rotating shaft, wherein the shell is fixed in the centrifugal treatment box, a cavity is formed in the shell, an opening is formed in the top of the shell, and a bottom hole is formed in the bottom of the shell; the waterproof motor is fixedly arranged at the bottom of the centrifugal treatment box, an output shaft of the waterproof motor is vertically upwards, a rotating shaft is coaxially fixed on the output shaft of the waterproof motor, and the rotating shaft penetrates through the bottom hole and penetrates out of the opening; the pushing plate is uniformly and fixedly arranged on the rotating shaft, a channel III is arranged in the rotating shaft, the upper part of the rotating shaft is connected with the liquid inlet I, the lower part of the rotating shaft is provided with a liquid outlet III, the channel III of the rotating shaft is communicated with the cavity in the shell through the liquid outlet III, and the cavity in the shell is communicated with the cavity in the centrifugal treatment box through an opening. Cutting fluid with silica flour enters into the passageway III of axis of rotation from the inlet of centrifugal processing case, then cutting fluid enters into the casing from the liquid outlet III of axis of rotation lower part, start waterproof motor, waterproof motor's output shaft begins to rotate, the output shaft rotates and drives the axis of rotation and rotate, the axis of rotation rotates and drives the push jack that sets firmly on the axis of rotation and rotate, the push jack rotates, the cutting fluid in the casing is centrifugal motion, the solid in the cutting fluid is pressed close to on the shell of casing because of gravity, solid particles gathers on the casing wall, the cutting fluid of light in weight gets rid of from the opening of casing upper portion, enter into centrifugal processing incasement, discharge from the liquid outlet of centrifugal processing case lower part.
The sealing device is arranged at the junction of the output shaft and the shell and comprises an upper sealing cover, a lower sealing cover and a sealing ring, wherein the upper sealing cover is fixed at the bottom of the shell, the lower sealing cover is fixed at the lower part of the upper sealing cover, and the sealing ring is arranged between the upper sealing cover and the lower sealing cover. The sealing device can ensure that the cutting cannot flow out from the output shaft of the waterproof motor.
The filter box is internally provided with a soft stone layer, a first filter screen layer, a quartz sand layer, a second filter screen layer, a smokeless coal layer and a third filter screen layer from top to bottom in sequence; the adsorbate is soft stone, quartz sand and anthracite. The cutting fluid enters the soft stone layer. The soft stone layer can be used for carrying out preliminary adsorption on silicon powder in the cutting fluid, the silicon powder enters the quartz sand layer to further adsorb the cutting fluid, and finally the silicon powder enters the smokeless coal bed to thoroughly remove the color of the cutting fluid and the silicon powder in the cutting fluid. Soft stone, quartz sand and anthracite are cheap materials in the market, and silicon powder in the cutting fluid can be thoroughly removed through three layers of filtration. The first filter screen layer, the second filter screen layer and the third filter screen layer are arranged to prevent quartz sand and anthracite from being cut along with cutting
The soft stone layer, the first filter screen layer, the quartz sand layer, the second filter screen layer and one side of the filter box of the smokeless coal bed are respectively provided with a material replacement door, and rubber is arranged at the door frame of the material replacement door. In view of the need to periodically replace and treat soft stones, filter screens, quartz sand and anthracite, a material replacement door is provided on one side of the filter box.
The bottom of the box body is provided with a water outlet, and the water outlet is provided with a manual ball valve. When the adsorbing material needs to be replaced, the manual ball valve needs to be opened to discharge the cutting fluid in the filter box.
Compared with the prior art, the invention has the following advantages:
1. cutting fluid circulating device can be with cutting fluid cyclic utilization, and the adsorbate in the rose box can thoroughly adsorb the silica flour in the cutting fluid.
2. The first grid net and the second grid net can be used for primarily isolating part of larger particles. The V-shaped grooves and the guide grooves can collect silicon powder accumulated in the first recovery groove, the second recovery groove and the third recovery groove.
3. The silicon powder in the cutting fluid can be further separated through the solid-liquid separation device, and the silicon powder can be discharged by opening a valve on the bottom of the centrifugal treatment box.
4. Through the three-layer filter layer arranged in the filter box, the cutting fluid can be effectively filtered, and soft stone, quartz sand and anthracite are all cheap materials in the market, so that the cost is low.
Detailed Description
The following are specific embodiments of the present invention and the technical solutions of the present invention will be further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1, the efficient slicer comprises a frame, wherein a first lead guide wheel 2 and a second lead guide wheel 3 are arranged on the frame 1, the first lead guide wheel 2 and the second lead guide wheel 3 are fixed on the frame 1 in a mode of circumferential rotation and axial arrangement, the first lead guide wheel 2 and the second lead guide wheel 3 are parallel to each other, the first lead guide wheel 2 is driven by a micro motor, the second lead guide wheel 3 is driven by a micro motor, a lifting table 4 is arranged above the first lead guide wheel 2 and the second lead guide wheel 3, a clamping block is fixedly arranged below the lifting table 4, a plurality of clamping openings are formed in the lower part of the clamping block, a silicon wafer base is detachably arranged in the lower part of the clamping block, and the silicon wafer base is clamped on the clamping openings; the upper part of the lifting table 4 is fixedly provided with a lifting rod, the price lifting rod is movably arranged on the frame 1, the lifting rod is fixedly provided with a rack, and the rack is connected with a driving mechanism with the rack which moves up and down; a pulley I is arranged below the lead wire guide wheel I2, and a pulley II is arranged below the lead wire guide wheel II 3; a first slide bar and a second slide bar are sequentially arranged on one side of the lead guide wheel II 3 and on the side away from the lead guide wheel I2, the first slide bar and the second slide bar are fixed on the frame 1, the first slide bar is provided with a first reel, the second slide bar is provided with a second reel, the first reel is driven by a torque motor, and the second reel is driven by a motor; a third sliding rod is correspondingly arranged below the second sliding rod, a sliding block is movably arranged on the third sliding rod, a buckling arm is arranged on the sliding block, the buckling arm is connected with a reel, and the sliding block is connected with a synchronous mechanism with the sliding block moving back and forth; a cooling box is fixedly arranged on one side of the pulley II and the reel, a first rotating rod and a second rotating rod which are respectively provided with a first channel and a second channel are fixedly arranged in the cooling box, a third reel and a fourth reel are arranged on the first rotating rod and the second rotating rod, and a cooling mechanism for cooling the diamond wire is arranged between the third reel and the fourth reel; the first coiling wheel, the second lead guide wheel 3, the first lead guide wheel 2, the first pulley, the second pulley, the third coiling wheel, the fourth coiling wheel and the second coiling wheel are sequentially wound with diamond wires; a cutting fluid collecting tank is fixedly arranged below the first pulley and the second pulley, and the cutting fluid collecting tank is connected with a cutting fluid circulating device for filtering and circulating the cutting fluid; one side of the winding wheel is also provided with a protection device for preventing the silicon wafer from being damaged due to the breakage of the diamond wire.
The working principle of the device is as follows: the silicon ingot to be cut is adhered to the silicon ingot base, the silicon ingot base is arranged on the clamping block, the driving mechanism is started, the silicon ingot is lowered to a proper position, the first motor is started, the output shaft of the first motor rotates, the output shaft rotates to drive the second reel to rotate, the third reel, the fourth reel, the second pulley and the first pulley are driven to rotate by rotation of the second reel, when the first pulley starts to rotate, the first lead guide wheel 2 and the second lead guide wheel 3 start to bear force, the first micro motor and the second micro motor start to assist in rotating, the second lead guide wheel 3 starts to rotate, the first reel starts to bear force, and the torque motor starts to synchronously rotate along with the first motor. Starting a cutting fluid circulation device, starting spraying cutting fluid at the cutting position of the diamond wire, starting a driving mechanism, and lowering the silicon ingot onto the diamond wire to start cutting. When cutting, the cooling mechanism is started, and along with high-speed cutting of the diamond wire, a large amount of heat is generated during cutting, the high-speed wire is easy to damage, and the temperature needs to be reduced and then the wire is wound. And uniformly winding the diamond wire onto the second reel through the synchronous mechanism. The protection device is arranged to ensure that the whole silicon ingot cannot be scrapped when the diamond wire is suddenly broken in cutting, and the protection device can be immediately started to automatically stop the motor I and the driving mechanism once the diamond wire is broken. The cooling box can be used for rapidly cooling the diamond wire, and then the diamond wire is orderly wound up through the synchronous mechanism so as to prepare for the next cutting. In this way, the diamond wire can be immediately put into the next cutting, and the cutting efficiency is improved. The bottom of the clamping block is provided with a plurality of clamping openings, so that a plurality of silicon ingots can be cut simultaneously, and the cutting efficiency is greatly improved.
The driving mechanism comprises a low-speed motor, the low-speed motor is fixed on the frame 1, an output shaft of the low-speed motor is horizontally arranged, a gear is coaxially fixed on the output shaft, and the gear is meshed with the rack. The low-speed motor is a common product which can be purchased in the market, and has the characteristic of higher torsion. The up-and-down movement of the lifting table 4 is controlled by the rotation of the low-speed motor.
A first limiting clamp and a second limiting clamp are sequentially and fixedly arranged between the first winding wheel and the second lead guide wheel 3, a fixed guide wheel is arranged on the first limiting clamp, and a universal pulley is arranged on the second limiting clamp. The diamond wire can be pulled out from the fixed position under the condition that the first winding wheel is not moved by the universal guide wheel on the second limiting clamp. The diamond wire can enter the lead guide wheel II 3 at the same position all the time through the fixed guide wheel on the limiting clamp I.
The reel is characterized in that an annular clamping groove is formed in one end of the reel II, a clamping part I is arranged on the clamping arm I, a clamping part II is arranged on the clamping arm II, a roller I is arranged on the clamping part, and the roller is located in the annular clamping groove. The design can be that the reel II can also move back and forth while rotating. The roller I is designed to reduce friction during rotation.
The synchronous mechanism comprises a second motor and an eccentric rod, the second motor is fixedly arranged on the frame 1, and an output shaft of the second motor is horizontally arranged; the sliding block is provided with an offset groove, one end of the eccentric rod is fixed on the output shaft of the second motor, the other end of the eccentric rod is fixedly provided with a convex rod, the convex rod is provided with a second roller, and the second roller is positioned in the offset groove. When the first motor is started, the second motor starts to start synchronously, the output shaft of the second motor starts to rotate, the output shaft rotates to drive the eccentric shaft to rotate, the eccentric shaft rotates to drive the convex rod to do circular motion, and the circular motion of the convex rod is converted into the back and forth motion of the sliding block through the offset groove on the sliding block.
The cooling mechanism comprises a water tank, a water pipe, a water pump and a cold water generator, wherein the water tank is fixedly arranged on one side of the cooling tank, the water pump is arranged in the water tank, and the water pipe penetrates from one end of the second rotating rod and penetrates out from the other end of the second rotating rod; the water pipe is spirally arranged outside the diamond wires on the reel III and the reel IV; the water pipe penetrates from one end of the first rotating rod and penetrates out from the other end of the first rotating rod; one end of the water pipe is connected with the water pump, the other end of the water pipe is arranged above the water tank, and the cold water generator is arranged on the water pipe between the water tank and the second rotating rod. Starting a water pump, pumping water in a water tank into a cold water generator, starting the cold water generator, refrigerating normal-temperature water, and feeding the water into the rotating rod II and the rotating rod I through a water pipe. The heat on the diamond wire is absorbed by the cold water exchanged raw material. The heat on the diamond wire can be better absorbed by the spirally arranged water pipe. The water after absorbing heat re-enters the water tank, and then the water is cooled again to absorb heat through the cold water generator.
The protection device comprises a first supporting rod and a second supporting rod, wherein the first supporting rod is positioned at one side of a lead guide wheel I2, the second supporting rod is positioned at the other side of the lead guide wheel, and the first supporting rod and the second supporting rod are fixed on the frame 1; the first support rod is provided with a proximity switch, one side of the proximity switch is provided with a cylinder, and the cylinder is fixed on the first support rod; one side of the proximity switch, which is close to the second support rod, is provided with a movable block, one side of the movable block is fixed on the first support rod through a tension spring, the other side of the movable block opposite to the movable block is fixedly provided with a hook, and the tension spring is positioned in the cylinder; the second support rod is provided with a fixed table, the fixed table is sequentially provided with a vibration switch, a positioning rod and a screwing rod, and the vibration switch is positioned at one side close to the first support rod; the positioning rod is provided with a wire clamping groove, and the middle part of the screwing rod is fixedly provided with a wire binding supporting rod; a glass fiber line is arranged between the hook and the rotating rod; and an alarm mechanism for alarming is further arranged on the first supporting rod and the second supporting rod. The working principle of the device is as follows: one end of the glass fiber wire is tied on the hook, the other end of the glass fiber wire is tied on the tying wire supporting rod, the tying wire supporting rod is clamped into the clamping wire groove punched on the positioning rod, the tightening rod is tightened, and the glass fiber wire is tightened. The glass fiber wire is tightly pressed on the vibration switch, and simultaneously the hook is pulled out by tightening the tightening rod, and the movable block is separated from the cylinder and separated from the proximity switch by a preset distance. When the first lead guide wheel 2 and the second lead guide wheel 3 start to rotate, the protection device starts to start. When the diamond wires arranged on the first lead guide wheel 2 and the second lead guide wheel 3 are broken, the diamond wires are thrown on the glass fiber wires, the glass fiber wires are broken or not broken, when the glass fiber wires are broken, a tension spring arranged under the movable block can enable the movable block to go back and forth on the cylinder, the movable block approaches to the proximity switch, and the machine stops running immediately; when the glass fiber threads are not broken, the glass fiber threads can generate intense vibration, and the vibration switch receives a vibration signal to immediately stop the machine. The alarm mechanism is used to prevent workers from approaching the diamond wire and prevent accidental injury.
The height of the cylinder is higher than that of the proximity switch. The cylinder is higher than the proximity switch, so that the movable block can be prevented from colliding with and damaging the proximity switch in the process of being pulled back suddenly.
The cylinder is provided with a damping sponge. The shock-absorbing sponge prevents the cylinder from deforming due to multiple collisions.
The top of the screwing rod is provided with a plum blossom hand wheel. The quincuncial hand wheel is screwed down for convenient operation.
The fixing table is provided with a threaded hole, the screwing rod is provided with threads, and the screwing rod threads are arranged on the fixing table. The glass fiber threads can be effectively tightened in a threaded connection mode.
One end of the glass fiber wire is connected with the hook, and the other end is connected with the wire binding supporting rod on the screwing rod. The glass fiber wire can be bound on the hook, then the screwing rod is screwed down, the other end of the glass fiber wire is bound on the binding wire supporting rod on the screwing rod, and then the screwing rod is screwed on the fixing table.
The alarm mechanism comprises a correlation photoelectric switch, an alarm lamp and a buzzer, wherein the correlation photoelectric switch consists of a transmitter and a receiver, the transmitter is fixedly arranged on a first supporting rod, the receiver is fixedly arranged on a second supporting rod, the position of the transmitter corresponds to that of the receiver, the alarm lamp and the buzzer are arranged on the frame 1, and the transmitter, the receiver, the alarm lamp and the buzzer are connected through a circuit. When an object blocks the signal emitted by the emitter, the receiver cannot receive the photoelectric signal, the warning lamp starts to flash, and the buzzer starts to sound.
The light blocking plate I and the light blocking plate II are respectively fixed on the first supporting rod and the second supporting rod. The first light blocking plate and the second light blocking plate are arranged on the emitter and the receiver, so that the mechanical lamplight is prevented from irradiating the emitter and the receiver to influence the sensitivity of the emitter and the receiver, and meanwhile, cutting fluid can be prevented from splashing to the emitter and the receiver to block the emission or the receiving signal.
As shown in fig. 2, 3 and 4, the cutting fluid circulation device comprises a recovery tank 5, a centrifugal treatment tank 6 and a filter tank 7, wherein a liquid outlet hole is formed at the bottom of the cutting fluid collecting tank, and a flow guide pipe is fixedly arranged on the liquid outlet hole; the recovery box 5 is arranged at one side of the cutting fluid collecting tank; the recovery tank 5 is internally provided with a first recovery tank 8, a second recovery tank 9 and a third recovery tank 10 in sequence in a stepped manner, the first recovery tank 8 is positioned at the highest position, and the flow guide pipe is positioned above the first recovery tank 8; the centrifugal treatment box 6 is arranged on one side of the recovery groove III 10, a solid-liquid separation device for separating silicon powder from cutting fluid is arranged in the centrifugal treatment box 6, a first liquid inlet is arranged above the centrifugal treatment box 6 and is connected with the recovery groove III 10 through a first conduit, a first constant flow pump 11 is arranged on the first conduit, a first liquid outlet is arranged on one side of the centrifugal treatment box 6, a plurality of slag outlets are arranged on the bottom side, valves 12 are arranged on the slag outlets, and the number of the valves in the embodiment is two; the filter box 7 is arranged on one side of the centrifugal treatment box 6, a liquid inlet II is formed in the lower portion of the filter box 7, a liquid outlet II is formed in the upper portion of the filter box 7, the liquid outlet I is connected with the liquid inlet II through a conduit II, a constant flow pump II 13 is arranged on the conduit II, the liquid outlet II is connected with a nozzle 14 through a conduit III, a constant flow pump III 15 is arranged on the conduit III, and the nozzle 14 is fixedly arranged on the lifting table 44; the filter box 7 is internally provided with adsorbate.
A first grid mesh 16 is arranged on the wall between the first recovery tank 8 and the second recovery tank 9, a second grid mesh 17 is arranged on the wall between the second recovery tank 9 and the third recovery tank 10, and the aperture of the second grid mesh 17 is smaller than that of the first grid mesh 16. The first and second screens 16, 17 may isolate a portion of the larger particulate matter.
The bottom of recovery groove one 8, recovery groove two 9 and recovery groove three 10 is a plurality of slot 18 that have the V font, and recovery groove one 8, recovery groove two 9 and recovery groove three 10 both sides all are provided with guide slot 19, and guide slot 19 links to each other with slot 18, and the export has been seted up to guide slot 19 one end, is provided with the pipe three under the export, and the cover is equipped with filter bag 20 on the pipe three. The V-shaped grooves 18 can enable silicon powder to slowly pile up in the guide grooves 19 on two sides of the first recovery groove 8, the second recovery groove 9 and the third recovery groove 10 along the water flow, then the outlet flows out to enter the arranged filter bags 20, solid particles are left in the filter bags 20, and cutting fluid flows out from the filter bags 20 and continuously enters the second recovery groove 9 and the third recovery groove 10.
The solid-liquid separation device comprises a shell 21, a plurality of push plates 22, a waterproof motor 23 and a rotating shaft 24, wherein the shell 21 is fixed in the centrifugal treatment box 6, a cavity is formed in the shell 21, an opening is formed in the top of the shell 21, and a bottom hole is formed in the bottom of the shell 21; the waterproof motor 23 is fixedly arranged at the bottom of the centrifugal treatment box 6, the output shaft of the waterproof motor 23 is vertically upwards, the rotating shaft 24 is coaxially fixed on the output shaft of the waterproof motor 23, and the rotating shaft 24 penetrates through the bottom hole and penetrates out of the opening; the pushing plate 22 is uniformly and fixedly arranged on the rotating shaft 24, a channel III is arranged in the rotating shaft 24, the upper part of the rotating shaft 24 is connected with the liquid inlet I, the lower part of the rotating shaft 24 is provided with the liquid outlet III, the channel III of the rotating shaft 24 is communicated with the inner cavity of the shell 21 through the liquid outlet III, and the inner cavity of the shell 21 is communicated with the inner cavity of the centrifugal treatment box 6 through an opening. The cutting fluid with silicon powder enters a channel III of a rotating shaft 24 from a fluid inlet I of a centrifugal processing box 6, then enters a shell 21 from a fluid outlet III at the lower part of the rotating shaft 24, a waterproof motor 23 is started, an output shaft of the waterproof motor 23 starts to rotate, the output shaft rotates to drive the rotating shaft 24 to rotate, a pushing piece 22 fixedly arranged on the rotating shaft 24 is driven to rotate by the rotation of the rotating shaft 24, the pushing piece 22 rotates to centrifugally move the cutting fluid in the shell 21, solids in the cutting fluid are close to a shell of the shell 21 due to gravity, solid particles are collected on the wall of the shell 21, the cutting fluid with light mass is discharged from an opening at the upper part of the shell 21, enters the centrifugal processing box 6, and is discharged from a fluid outlet I at the lower part of the centrifugal processing box 6.
The juncture of the output shaft and the shell 21 is provided with a sealing device, the sealing device comprises an upper sealing cover 25, a lower sealing cover 26 and a sealing ring 27, the upper sealing cover 25 is fixed at the bottom of the shell 21, the lower sealing cover 26 is fixed at the lower part of the upper sealing cover 25, and the sealing ring 27 is arranged between the upper sealing cover 25 and the lower sealing cover 26. The sealing means ensures that the cut does not flow out of the output shaft of the watertight motor 23.
The filter box 7 is internally provided with a soft stone layer 28, a first filter screen layer 29, a quartz sand layer 30, a second filter screen layer 31, a smokeless coal bed 32 and a third filter screen layer 33 in sequence from top to bottom; the adsorbate is soft stone, quartz sand and anthracite. The cutting fluid enters the soft stone layer 28. The soft stone layer 28 can primarily adsorb silicon powder in the cutting fluid, and the silicon powder enters the quartz sand layer 30 to further adsorb the cutting fluid, and finally enters the smokeless coal layer 32 to thoroughly remove the color of the cutting fluid and the silicon powder in the cutting fluid. Soft stone, quartz sand and anthracite are cheap materials in the market, and silicon powder in the cutting fluid can be thoroughly removed through three layers of filtration. The first filter screen layer 29, the second filter screen layer 31 and the third filter screen layer 33 are arranged to prevent quartz sand and anthracite from being cut along with
The soft stone layer 28, the first filter screen layer 29, the quartz sand layer 30, the second filter screen layer 31 and the filter box 7 side of the smokeless coal seam 32 are all provided with a material replacement door 34, and the door frame of the material replacement door 34 is provided with rubber. In view of the need to periodically replace and treat soft stones, filter screens, quartz sand and anthracite, a material replacement door 34 is provided on one side of the filter box 7.
The bottom of the box body is provided with a water outlet, and a manual ball valve 35 is arranged on the water outlet. When the adsorbing material needs to be replaced, the manual ball valve 35 needs to be opened to discharge the cutting fluid in the filter box 7.
The working principle of the invention is as follows: when the cutting fluid for cooling and lubricating on the machine tool is collected along with a cutting fluid collecting tank, the cutting fluid flows into a first recovery tank 8 of a recovery tank 5 from a guide pipe, when the first recovery tank 8 starts to overflow, the cutting fluid flows into a second recovery tank 9, when the second recovery tank 9 starts to overflow, the cutting fluid flows into a third recovery tank 10, when the cutting fluid in the third recovery tank 10 starts to overflow, a constant flow pump 11 is started, the cutting fluid in the third recovery tank 10 is sucked into a centrifugal processing tank 6, after centrifugal processing, the cutting fluid and silicon powder in the cutting fluid are further separated, relatively clean cutting fluid flows out from a first liquid outlet, a constant flow pump 13 is started, relatively clean cutting fluid is hydraulically fed into a filter tank 7, the silicon powder in the cutting fluid is thoroughly removed, a constant flow pump 15 is started, and clean cutting fluid is sprayed on a diamond wire from a new nozzle 14. The first recovery tank 8, the second recovery tank 9 and the third recovery tank 10 have the function of collecting silicon powder in the cutting fluid. The adsorbate in the filter box 7 can thoroughly adsorb the silica powder in the cutting fluid. The silicon powder in the device comes from diamond wire cutting silicon ingots and is flushed down along with cutting fluid.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Although 1, rack 1 is used more herein; 2. a lead guide wheel I2; 3. a second lead guide wheel 3; 4. a lifting table 4; 5. a recovery box; 6. centrifuging the treatment box; 7. a filter box; 8. a first recovery tank; 9. a second recovery tank; 10. a recovery tank III; 11. a constant flow pump I; 12. a valve; 13. a constant flow pump II; 14. a nozzle; 15. a constant flow pump III; 16. a first grid network; 17. a second grid mesh; 18. a groove; 19. a guide groove; 20. a filter bag; 21. a housing; 22. pushing the sheet; 23. a waterproof motor; 24. a rotating shaft; 25. an upper sealing cover; 26. a lower sealing cover; 27. a seal ring; 28. a soft stone layer; 29. a first filter screen layer; 30 quartz sand layers; 31. a second filter screen layer; 32. a smokeless coal bed; 33. a filter screen layer III; 34. a material replacement door; 35. manual ball valves, and the like, but do not exclude the possibility of using other terms. These terms are used merely for convenience in describing and explaining the nature of the invention; they are to be interpreted as any additional limitation that is not inconsistent with the spirit of the present invention.