CN107415019A - A kind of coir fibre mattress raw material dispersing device - Google Patents
A kind of coir fibre mattress raw material dispersing device Download PDFInfo
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- CN107415019A CN107415019A CN201710642482.4A CN201710642482A CN107415019A CN 107415019 A CN107415019 A CN 107415019A CN 201710642482 A CN201710642482 A CN 201710642482A CN 107415019 A CN107415019 A CN 107415019A
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- raw material
- break
- rotating shaft
- clappers
- eccentric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
The invention belongs to palm fibre to pad production equipment field, specifically disclose a kind of coir fibre mattress raw material dispersing device, including raw material rotating mechanism, break up mechanism and recovering mechanism, raw material rotating mechanism includes raw material rotary shaft and rotation net, breaing up mechanism includes at least one eccentric clappers, at least one lower eccentric clappers, top rotary table, lower rotary table, on break up rotating shaft and under break up rotating shaft, one end of upper eccentric clappers is rotatably connected on top rotary table eccentric part, one end of lower eccentric clappers is rotatably connected on top rotary table eccentric part, recovering mechanism includes recovery rotating shaft, negative pressure blade, air channel and the collection box equipped with water.Raw material coconut palm is brown when the present invention is used for coir fibre mattress making breaks up, and breaks up the tiny coconut palm palm fiber recovery that effect is good, can be absorbed and can be patted out raw material coconut palm palm fibre to caused dust during beating.
Description
Technical field
The present invention relates to palm fibre to pad production equipment field, and in particular to a kind of coir fibre mattress raw material dispersing device.
Background technology
Coconut palm palm fibre is the rope extracted by cocoanut husk, the one kind formed after high-temperature sterilization and purification compression
Natural material, it, which is typically that compression, rolling are bundled after rolling up, sells and buys.Coir fibre mattress is to be padded with coconut palm palm fibre made of raw material
Son, because it is natural harmless, it is generally used in the making of mattress.Coir fibre mattress make technical process generally include raw material break up,
Raw material dedusting, it is preforming, cutting and it is compressing.Coconut palm palm fibre is due to there is many silk threads to wind, after compressing it, roll and roll up, these
Silk thread can be mutually intertwined, and form an entirety, and this some overall position can be more abundant, and some positions are compared again
It is leaner, it is uneven, and be not easy to separate, therefore, need to break up raw material coconut palm palm fibre before being pressed into coir fibre mattress.
Existing dispersing device is typically a roller, raw material coconut palm palm fibre is put into roller during operation, rotates roller, lead to
Cross the rolling of raw material, collision is broken up to realize.However, when roller rotates, raw material can be under the influence of centrifugal force along edge synchronization
Rotation, its mutual collision effect is weaker, and therefore, the effect broken up is simultaneously bad.Certainly, in order to solve the above problems, also have
Raw material is broken up by the collision of steel ball and raw material in being put into some steel balls in roller by a little producers, however, steel ball is heavier, its
Raw material is beaten in cylinder wall, or two steel balls are converged when beaing raw material jointly, are easily smashed raw material, not easy-formation, and
And it is also easy to destroy the fibr tissue of raw material.
In order to solve the above problems, Chinese Publication No. CN106757783A patent of invention discloses a kind of coir fibre mattress original
Expect dispersing device, including break up case and headstock, break up be provided with case one it is hollow break up ball, break up uniform in the side wall of ball
There are several to break up hole, break up and breather pipe is communicated with ball, breather pipe is connected with headstock through breaing up case；Headstock built with
Water, the water surface are located at the lower section of breather pipe and headstock connectivity part, are provided with piston in headstock, piston upper end is provided with piston rod；It is living
Stopper rod upper end is provided with control device, and control device can drive the upper and lower slip of piston rod, can also be in the switching of upper and lower slip
Stop static.This device makes to break up in case air pressure by rack drives piston rod and changed, using gas to the impulsive force of raw material from
Raw material is broken up inside raw material, solves the problems, such as to be destroyed when raw material coconut palm palm fibre is broken up.
But said apparatus still suffers from defect：The only connection between adhesion weaker raw material and raw material of gas impulsive force
Place, which breaks up, to work well, and in the more abundant place of raw material coconut palm palm fibre, gas impulsive force is not enough to break up raw material coconut palm palm fibre.
The content of the invention
The good coir fibre mattress raw material dispersing device of effect is broken up it is an object of the invention to provide a kind of.
To reach above-mentioned purpose, the present invention adopts the following technical scheme that：
A kind of coir fibre mattress raw material dispersing device, including frame, in addition to,
Raw material rotating mechanism, including raw material rotary shaft and rotation net, the raw material rotary shaft top are fixedly connected on the rotation
At net bottom center, the raw material rotary shaft bottom is rotatably connected in the frame, and the frame, which is provided with, to be used to drive institute
State the raw material rotary drive mechanism of raw material rotary shaft rotation；
Break up mechanism, the mechanism of breaing up includes at least one upper eccentric clappers for being used to pat coconut palm palm fibre ingredient upper surface and at least
One lower eccentric clappers for being used to pat coconut palm palm fibre raw material lower surface, be rotatably connected in the frame break up rotating shaft and under break up
Rotating shaft, it is described on break up rotating shaft and be fixedly connected with top rotary table, rotating shaft is broken up under described and is fixedly connected with lower rotary table, the upper bias
One end of clappers is rotatably connected on the eccentric part of top rotary table, and one end of the lower eccentric clappers is rotatably connected on the bias of lower rotary table
Place, the frame be provided be used for drive broken up on described axis of rotation on break up drive mechanism, be additionally provided with the frame
For drive it is described under break up drive mechanism broken up under axis of rotation, the frame, which is provided with to be used to drive to break up on described, to be turned
Axle rotate on break up drive mechanism, the frame be provided be used to driving it is described under break up and break up driving machine under axis of rotation
Structure；
Recovering mechanism, including recovery rotating shaft, negative pressure blade, air channel and the collection box equipped with water, the recovery axis of rotation connection
In frame, the frame is provided with the recovery drive mechanism for being used for driving the recovery axis of rotation, and the negative pressure blade is consolidated
Surely it is connected in the recovery rotating shaft, the negative pressure blade is located inside the air channel, and the air outlet in the air channel is positioned at described
In collection box.
The operation principle of this programme is：
Rotation net is used to place raw material coconut palm palm fibre, and raw material rotary shaft rotates under the effect of raw material rotary drive mechanism, so as to drive coconut palm
Brown raw material rotates on rotation net；On break up rotating shaft and rotated in upper break up under drive mechanism effect, drive top rotary table around above breaing up
Axis of rotation, because upper eccentric clappers are rotatably connected on the eccentric part of top rotary table, upper eccentric clappers can be around above breaing up due to inertia
Rotating shaft is moved in a circle, and the upper surface of raw material coconut palm palm fibre is patted, after upper eccentric clappers contact raw material coconut palm palm fibre, because rotating disk is held
Continuous to rotate, upper eccentric clappers fall on the outside of raw material coconut palm palm fibre edge and rotated around the junction of upper eccentric clappers and top rotary table, on
Bias clappers are reciprocal with this because inertia may proceed to move in a circle around above breaing up rotating shaft, and upper eccentric clappers are to raw material coconut palm palm fibre
Upper surface carries out multiple beating, and similarly, lower eccentric clappers are repeatedly patted the lower surface of raw material coconut palm palm fibre；Raw material coconut palm palm fibre warp
After crossing beating, dust and clapped scattered tiny coconut palm palm fiber and can be flown up, recovery drive mechanism drives recovery axis of rotation, so as to band
The dynamic negative pressure blade being fixed in recovery rotating shaft, which rotates, produces negative pressure, by dust and tiny coconut palm palm fiber inspiration air channel, and enters
Enter in the water in collection box, subsequently to be recycled to tiny coconut palm palm fiber.
Following technique effect can be reached using this programme：
1 at the same the upper and lower surface to raw material coconut palm palm fibre pat, and due to the lasting rotation of raw material coconut palm palm fibre, raw material coconut palm
Palm fibre can be patted raw material coconut palm palm fibre by comprehensive beating using upper eccentric clappers and lower eccentric clappers, can be easily by original
The more abundant place of material coconut palm palm fibre is broken up, and it is more preferable to break up effect；
2nd, caused dust during beating can be absorbed, eliminates the step of dedusting subsequently is carried out to raw material coconut palm palm fibre；
3rd, the tiny coconut palm palm fiber recovery that can be patted out raw material coconut palm palm fibre, reduces the waste of coconut palm palm fibre raw material.
Further, it is equipped with fin on upper eccentric clappers and lower eccentric clappers.Bias clappers are provided with fin and easily will
Raw material coconut palm palm fibre, which is patted, to scatter.
Further, upper eccentric clappers number and lower eccentric clappers number are one, and upper eccentric clappers and lower bias
Clappers are set along rotation net radial symmetric.Using eccentric clappers under a upper eccentric clappers and one, along with raw material coconut palm palm fibre
Rotation, the comprehensive beating to raw material coconut palm palm fibre just can be realized, it is simple in construction.
Further, above breaing up drive mechanism includes being fixed on motor in frame, under break up drive mechanism include with upper dozen
Gear that scattered rotating shaft is fixedly and coaxially connected, break up with lower gear that rotating shaft is fixedly and coaxially connected and with gear and lower gear
The idler gear of equal internal messing, the gear shaft of idler gear are rotatably connected in frame.Axis of rotation is broken up in motor driven, on
Break up under rotating shaft is driven by the machine driving of gear, lower gear and idler gear and break up axis of rotation, using such knot
Structure only needs a motor just can drive the upper and lower use broken up rotating shaft while rotated, reduce motor device, reduces and entirely sets
Standby space.
Further, motor is stepper motor.Speed when upper eccentric clappers are rotated up can be arranged on using stepper motor
Degree is more than speed when rotating down, and makes eccentric clappers be easier persistently to rotate under effect of inertia.
Further, raw material rotary drive mechanism includes the cone with above breaing up rotating shaft and raw material rotary shaft is fixedly and coaxially connected
Gear train.It can realize that raw material rotary shaft also rotates simultaneously when breaing up axis of rotation by bevel gear set, eliminate motor and set
Standby use.
Further, reclaiming drive mechanism includes above breaing up rotating shaft and motor, and recovery rotating shaft is coaxially fixed with above breaing up rotating shaft
Connection.On when breaing up rotating shaft and being rotated under motor driven effect, can drive and above break up the recovery turn that rotating shaft is fixedly and coaxially connected
Axle rotates, simple in construction.
Brief description of the drawings
Fig. 1 is a kind of top view of coir fibre mattress raw material dispersing device embodiment of the present invention；
Fig. 2 is the sectional view of Section A-A in Fig. 1；
Fig. 3 is the structural representation of bevel gear set in a kind of coir fibre mattress raw material dispersing device embodiment of the present invention.
Arrow represents to break up the rotation direction that rotating shaft is broken up in rotating shaft with in figure.
Embodiment
Below by embodiment, the present invention is further detailed explanation：
Reference in Figure of description includes：Frame 1, motor 2, on break up rotating shaft 3, rotating disk 4, recovery rotating shaft 5, negative pressure leaf
Piece 6, air channel 7, collection box 8, rotating bar 9, upper eccentric clappers 10, raw material rotary shaft 11, rotation net 12, lower eccentric clappers 13, under
Break up rotating shaft 14, gear 15, lower gear 16, idler gear 17, bevel gear set 18.
As shown in figure 1, the coir fibre mattress raw material dispersing device of the present embodiment, including frame 1, raw material rotating mechanism, beater
Structure and recovering mechanism, raw material rotating mechanism include raw material rotary shaft 11 and the rotation net 12 for placing raw material coconut palm palm fibre, raw material rotation
The top of rotating shaft 11 is fixedly connected at the bottom center of rotation net 12, and the bottom of raw material rotary shaft 11 is rotatably connected on frame by bearing
On 1；Breaing up mechanism includes eccentric clappers 13 under upper eccentric have the final say 10 and one, and upper eccentric clappers 10 are former for patting coconut palm palm fibre
Expect upper surface, lower eccentric clappers 13 are used to pat coconut palm palm fibre raw material lower surface, upper eccentric clappers 10 and lower eccentric clappers 13 along rotation
The radial symmetric of net 12 is set, and fin, upper eccentric clappers 10 and lower bias are equipped with upper eccentric clappers 10 and lower eccentric clappers 13
One end of clappers 13 is rotatably connected on the top of rotating bar 9, and the lower rotational of rotating bar 9 is connected on rotating disk 4, and rotating bar 9 is located at
The outside of rotation net 12, above breaks up rotating shaft 3 with being integrally formed at the center of rotating disk 4, under break up rotating shaft 14 also with one at the center of rotating disk 4
Shaping, above break up rotating shaft 3 and under break up rotating shaft 14 there is eccentric throw with rotating bar 9, above break up the output of rotating shaft 3 and motor 2
Axle welds, and motor 2 is stepper motor；Break up rotating shaft 3 on as shown in Figure 2 gear 15 be coaxially connected with by flat key, under break up
Rotating shaft 14 is coaxially connected with lower gear 16 by flat key, gear 15 with 16 equal internal messing of lower gear on idler gear 17, on
Break up rotating shaft 3 to be connected with raw material rotary shaft 11 by bevel gear set 18, as shown in Figure 3；Recovering mechanism includes recovery rotating shaft 5, born
Blade 6, air channel 7 and the collection box 8 equipped with water are pressed, recovery rotating shaft 5 is welded at center of turntable, and the coaxial welding of negative pressure blade 6 exists
Reclaim in rotating shaft 5, negative pressure blade 6 is located inside air channel 7, and the air inlet in air channel 7 is located at the outside of rotation net 12, the air-out in air channel 7
Mouth is in collection box 8 and puts in the water of collection box 8.
In specific implementation process, motor 2 is opened, breaing up rotating shaft 3 in the drive of motor 2 rotates, and above breaks up the rotational band of rotating shaft 3
Turn disk 4 moves in a circle around rotating shaft 3 is above broken up, and upper bias has the final say 10 because inertia can move in a circle around rotating shaft 3 is above broken up,
Upper eccentric clappers 10 move to raw material coconut palm palm fibre top and the upper surface of raw material coconut palm palm fibre are patted, and above break up the same of the rotation of rotating shaft 3
When, break up rotating shaft 14 under being driven by gear 15, lower gear 16 and idler gear 17 and rotate, move to lower eccentric clappers 13
Raw material coconut palm palm fibre lower section is patted by the lower surface of raw material coconut palm palm fibre；Meanwhile above break up the rotating shaft of rotating shaft 3 and driven by bevel gear set 18
Raw material rotary shaft 11 rotates, and raw material coconut palm palm fibre is rotated on rotation net 12, and upper eccentric clappers 10 and lower eccentric clappers 13 can be to originals
Expect that coconut palm palm fibre carries out comprehensive beating；Meanwhile above break up rotating shaft 3 and also drive recovery rotating shaft 5 to rotate, recovery rotating shaft 5, which rotates, to be driven
Negative pressure blade 6 is rotated, and dust and tiny coconut palm palm fiber are drawn onto in air channel 7 caused by the palm fibre beating of raw material coconut palm, and eventually enter into recovery
In water in case 8, subsequently to be recycled to tiny coconut palm palm fiber.
Above-described is only embodiments of the invention, and the general knowledge such as known concrete structure and characteristic is not made herein in scheme
Excessive description., without departing from the structure of the invention, can be with it should be pointed out that for those skilled in the art
Several modifications and improvements are made, these should also be considered as protection scope of the present invention, and these are implemented all without the influence present invention
Effect and practical applicability.The scope of protection required by this application should be based on the content of the claims, in specification
The records such as embodiment can be used for the content for explaining claim.
Claims (7)
1. a kind of coir fibre mattress raw material dispersing device, including frame, it is characterised in that：Also include,
Raw material rotating mechanism, including raw material rotary shaft and rotation net, the raw material rotary shaft top are fixedly connected on the rotation
At net bottom center, the raw material rotary shaft bottom is rotatably connected in the frame, and the frame, which is provided with, to be used to drive institute
State the raw material rotary drive mechanism of raw material rotary shaft rotation；
Break up mechanism, the mechanism of breaing up includes at least one upper eccentric clappers for being used to pat coconut palm palm fibre ingredient upper surface and at least
One lower eccentric clappers for being used to pat coconut palm palm fibre raw material lower surface, be rotatably connected in the frame break up rotating shaft and under break up
Rotating shaft, it is described on break up rotating shaft and be fixedly connected with top rotary table, rotating shaft is broken up under described and is fixedly connected with lower rotary table, the upper bias
One end of clappers is rotatably connected on the eccentric part of top rotary table, and one end of the lower eccentric clappers is rotatably connected on the bias of lower rotary table
Place, the frame be provided be used for drive broken up on described axis of rotation on break up drive mechanism, be additionally provided with the frame
For drive it is described under break up drive mechanism broken up under axis of rotation, the frame, which is provided with to be used to drive to break up on described, to be turned
Axle rotate on break up drive mechanism, the frame be provided be used to driving it is described under break up and break up driving machine under axis of rotation
Structure；
Recovering mechanism, including recovery rotating shaft, negative pressure blade, air channel and the collection box equipped with water, the recovery axis of rotation connection
In frame, the frame is provided with the recovery drive mechanism for being used for driving the recovery axis of rotation, and the negative pressure blade is consolidated
Surely it is connected in the recovery rotating shaft, the negative pressure blade is located inside the air channel, and the air outlet in the air channel is positioned at described
In collection box.
2. coir fibre mattress raw material dispersing device according to claim 1, it is characterised in that：Under the upper bias is had the final say and is described
Fin is equipped with bias clappers.
3. coir fibre mattress raw material dispersing device according to claim 1, it is characterised in that：The upper eccentric clappers number and institute
It is one to state lower eccentric clappers number, and upper eccentric clappers and lower eccentric clappers are set along rotation net radial symmetric.
4. coir fibre mattress raw material dispersing device according to claim 3, it is characterised in that：Drive mechanism is broken up on described to be included
The motor being fixed in the frame, the upper tooth that drive mechanism includes being fixedly and coaxially connected with above breaing up rotating shaft is broken up under described
Wheel, break up with lower gear that rotating shaft is fixedly and coaxially connected and with gear and the idler gear of the equal internal messing of lower gear, it is described
The gear shaft of idler gear is rotatably connected in the frame.
5. coir fibre mattress raw material dispersing device according to claim 4, it is characterised in that：The motor is stepper motor.
6. coir fibre mattress raw material dispersing device according to claim 4, it is characterised in that：The raw material rotary drive mechanism bag
Include the bevel gear set with above breaing up rotating shaft and raw material rotary shaft is fixedly and coaxially connected.
7. coir fibre mattress raw material dispersing device according to claim 4, it is characterised in that：The recovery drive mechanism includes institute
State and break up rotating shaft and the motor, the recovery rotating shaft is broken up rotating shaft and be fixedly and coaxially connected with described.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710642482.4A CN107415019B (en) | 2017-07-31 | 2017-07-31 | A kind of coir fibre mattress raw material dispersing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710642482.4A CN107415019B (en) | 2017-07-31 | 2017-07-31 | A kind of coir fibre mattress raw material dispersing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107415019A true CN107415019A (en) | 2017-12-01 |
| CN107415019B CN107415019B (en) | 2019-04-16 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710642482.4A Active CN107415019B (en) | 2017-07-31 | 2017-07-31 | A kind of coir fibre mattress raw material dispersing device |
Country Status (1)
| Country | Link |
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| CN (1) | CN107415019B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109719827A (en) * | 2019-02-26 | 2019-05-07 | 台山市诚联工艺制品有限公司 | A kind of coir fibre mattress Automatic Production System of pipeline system |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4132520A (en) * | 1974-05-09 | 1979-01-02 | Bison-Werke Bahre And Greten Gmbh & Co. Kg | Apparatus for the production of a middle layer of chipboards or the like and/or for the manufacture of chipboards consisting essentially only of one middle layer |
| CN101229650A (en) * | 2006-12-25 | 2008-07-30 | 迪芬巴赫有限两合公司 | Method and moulding station for forming grit mats during the manufacture of material plates |
| JP2015196930A (en) * | 2014-04-03 | 2015-11-09 | セイコーエプソン株式会社 | Sheet manufacturing device |
| CN106757783A (en) * | 2016-12-25 | 2017-05-31 | 重庆市永川区植成家俱厂 | Coir fibre mattress raw material dispersing device |
| CN106827163A (en) * | 2016-12-27 | 2017-06-13 | 重庆良能机械有限公司 | A kind of coconut palm palm fiber mattress process equipment |
-
2017
- 2017-07-31 CN CN201710642482.4A patent/CN107415019B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4132520A (en) * | 1974-05-09 | 1979-01-02 | Bison-Werke Bahre And Greten Gmbh & Co. Kg | Apparatus for the production of a middle layer of chipboards or the like and/or for the manufacture of chipboards consisting essentially only of one middle layer |
| CN101229650A (en) * | 2006-12-25 | 2008-07-30 | 迪芬巴赫有限两合公司 | Method and moulding station for forming grit mats during the manufacture of material plates |
| JP2015196930A (en) * | 2014-04-03 | 2015-11-09 | セイコーエプソン株式会社 | Sheet manufacturing device |
| CN106757783A (en) * | 2016-12-25 | 2017-05-31 | 重庆市永川区植成家俱厂 | Coir fibre mattress raw material dispersing device |
| CN106827163A (en) * | 2016-12-27 | 2017-06-13 | 重庆良能机械有限公司 | A kind of coconut palm palm fiber mattress process equipment |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109719827A (en) * | 2019-02-26 | 2019-05-07 | 台山市诚联工艺制品有限公司 | A kind of coir fibre mattress Automatic Production System of pipeline system |
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| Publication number | Publication date |
|---|---|
| CN107415019B (en) | 2019-04-16 |
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Effective date of registration: 20181227 Address after: 402168 Chongqing Yongchuan District Satellite Lake Street Shiguisi Village Huilongshan Group Applicant after: CHONGQING YONGCHUAN ZHICHENG FURNITURE FACTORY Address before: 402168 Longshan Group of Shiguisi Village, Shuangzhu Town, Yongchuan District, Chongqing Applicant before: CHONGQING LIANGNENG MACHINERY CO., LTD. |
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