CN107414079A - A kind of laser forming Axle Parts frock - Google Patents

A kind of laser forming Axle Parts frock Download PDF

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Publication number
CN107414079A
CN107414079A CN201710805118.5A CN201710805118A CN107414079A CN 107414079 A CN107414079 A CN 107414079A CN 201710805118 A CN201710805118 A CN 201710805118A CN 107414079 A CN107414079 A CN 107414079A
Authority
CN
China
Prior art keywords
plate
jig plate
axle parts
laser forming
forming axle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710805118.5A
Other languages
Chinese (zh)
Inventor
刘希豪
邵东强
刘阳
刘培培
黄徽
孙福臻
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Taili Advanced Manufacturing Research Institute Co Ltd
Original Assignee
Shandong Taili Advanced Manufacturing Research Institute Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Taili Advanced Manufacturing Research Institute Co Ltd filed Critical Shandong Taili Advanced Manufacturing Research Institute Co Ltd
Priority to CN201710805118.5A priority Critical patent/CN107414079A/en
Publication of CN107414079A publication Critical patent/CN107414079A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/22Driving means
    • B22F12/222Driving means for motion along a direction orthogonal to the plane of a layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/30Platforms or substrates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/08Coating starting from inorganic powder by application of heat or pressure and heat
    • C23C24/10Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
    • C23C24/103Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/25Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

The present invention relates to a kind of laser forming Axle Parts frock, including workbench, jig plate and lowering or hoisting gear, the lowering or hoisting gear is connected through the workbench with the jig plate, jig plate can be driven to move up and down, and the jig plate is provided with cylindrical cavity;The workbench includes top plate and bottom plate, and the lowering or hoisting gear includes leading screw, and the leading screw is arranged between top plate and bottom plate by bearing, in addition to the support meanss being connected with threads of lead screw, and the upper end of the support meanss connects the jig plate;Jig plate is driven to pump using lowering or hoisting gear, the Axle Parts made are gradually molded, and can prevent process shaft parts from serious turned-down edge occurs, high in machining efficiency, and following process amount is small.

Description

A kind of laser forming Axle Parts frock
Technical field
The present invention relates to a kind of laser forming Axle Parts frock, belongs to laser forming frock mechanical field.
Background technology
In recent years, continued to bring out with high-power, High-performance lasers process unit, with increasing material manufacturing and 3D printing technique Closely related laser melting coating, rapid laser-shaping technique increasingly cause the great attention of countries in the world, and in automobile, energy The every field such as source, electronics, Aero-Space, heavy industry machinery are developed rapidly.
Rapid prototyping by laser cladding is the high power density using laser by self-fluxing alloy powder (iron-based, Ni-based and cobalt-based Alloy etc.) melting after substrate surface formed one layer of very thin cladding layer, most cladding layers are built up to be eventually become together Has effigurate workpiece;But using rapid prototyping by laser cladding during some important thin and long shafts metal works, due to Self-fluxing alloy powder after melting has certain mobility, it may occur that serious turned-down edge phenomenon is (as shown in fig. 6, dotted line is sharp Theoretic slender axles after light cladding forming, solid line be laser cladding forming actual shape), slender axles be difficult shaping or into Following process amount is larger after type, and the laser cladding forming time is longer, causes the matter of the elongated shaft-like work of laser cladding forming Amount reduces, and influences the processing efficiency of its laser formation.
In order to solve the above problems, a kind of laser forming Axle Parts frock of invention is needed badly, to solve current laser The problem of serious turned-down edge occurs during cladding forming thin and long shafts workpiece.
The content of the invention
The present invention is directed to above-mentioned the deficiencies in the prior art, there is provided a kind of laser forming Axle Parts frock, energy Enough prevent process shaft parts from serious turned-down edge occurs, high in machining efficiency, following process amount is small.
The technical scheme that the present invention solves above-mentioned technical problem is as follows:A kind of laser forming Axle Parts frock, including Workbench, jig plate and lowering or hoisting gear, the lowering or hoisting gear are connected through the workbench with the jig plate, being capable of band Dynamic jig plate moves up and down, and the jig plate is provided with cylindrical cavity.
The beneficial effects of the invention are as follows:Using lowering or hoisting gear drive jig plate pump, the Axle Parts made by Gradually it is molded, can prevents process shaft parts from serious turned-down edge occurs, it is high in machining efficiency, and following process amount is small.
Further, the workbench includes top plate and bottom plate, and the lowering or hoisting gear includes leading screw, and the leading screw passes through axle Hold and be arranged between top plate and bottom plate, the leading screw is threadedly coupled with support meanss, described in the upper end connection of the support meanss Jig plate.
Further, the support meanss include lead screw pair and set the push rod at lead screw pair both ends, and the push rod is described in Top plate is connected with the jig plate.
Further, the push rod connects the jig plate by the support member, and the inner of support member is provided with neck, described The outer end of jig plate is provided with the buckle being adapted with the neck.
Further, the jig plate includes symmetrical two clamping plates, and one end of the clamping plate is provided with and the neck The buckle being adapted, the other end are semicircular indentations, and cylindrical cavity is formed between left and right two symmetrical clamping plates.
It is using the above-mentioned further beneficial effect of technical scheme:Jig plate is detachable, is convenient for changing, different beneficial to shaping The Axle Parts of external diameter.
Further, the top of the leading screw is geared worm, and the geared worm is engaged with turbine, the power transmission shaft of turbine The side wall of workbench is passed through by bearing.
It is using the above-mentioned further beneficial effect of technical scheme:Stable drive, noise are smaller.
Further, the buckle is T-shaped, and the neck is adapted with the buckle.
Further, the power transmission shaft is connected after passing through the side wall of the workbench with rolled round.
Further, one end of the power transmission shaft is connected with servomotor.
It is using the above-mentioned further beneficial effect of technical scheme:Using the up and down reciprocatingly fortune of motor driven lowering or hoisting gear It is dynamic, save manpower.
Further, the top plate is provided with thermal insulation ceramicses flat board, and the push rod passes through the top plate and thermal insulation ceramicses flat board It is connected with the jig plate.
It is using the above-mentioned further beneficial effect of technical scheme:Certain heat can be produced during laser cladding forming Amount, avoids heat transfer from causing workbench to damage to workbench using thermal insulation ceramicses flat board.
Further, the jig plate uses ceramic wafer.
It is using the above-mentioned further beneficial effect of technical scheme:Using ceramic wafer, avoid in laser cladding forming The molten drop of melting sticks in cylindrical empty intracavitary, influences moving up and down for jig plate.
Further, the jig plate uses metallic plate, the inwall of the cylindrical cavity be provided with ceramic coating or according to Secondary setting transition zone and ceramic coating, the transition zone are tack coat, the transition zone use MCrAlY, wherein M be Ni, Co or The mixture of the two.
It is using the above-mentioned further beneficial effect of technical scheme:It is to increase the plasticity of its jig plate using metallic plate And intensity, the situation for using ceramic wafer that jig plate embrittlement easily occurs is avoided, in the cylindrical cavity or semicircular indentations It is in order to avoid molten drop is sticked on the inwall of cylindrical cavity that wall, which is provided with ceramic coating, is to increase using transition zone Add the bond strength of ceramic coating and metallic plate, avoid the heated caused ceramic coating peeling of ceramic coating in use, Influence the use of jig plate.
Further, the ceramic coating is ZrO2、Al2O3、SiO2Or SiC.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the top view of the present invention;
Fig. 3 is sectional views of the Fig. 2 along A-A;
Fig. 4 is the partial enlarged drawing at B in figure 3;
Fig. 5 is the partial enlarged drawing at C in figure 3;
Fig. 6 for rapid prototyping by laser cladding in the prior art when view;
In the accompanying drawings, the list of designations represented by each label is as follows:1st, workbench, 1-1, top plate, 1-2, bottom plate, 2nd, drive lead screw, 3, clamping plate, 4, bearing, 5, geared worm, 6, turbine, 7, power transmission shaft, 8, lead screw pair, 9, push rod, 10, support Part, 11, semicircular indentations, 12, thermal insulation ceramicses flat board, 13, neck, 14, buckle, 15, transition zone, 16, rolled round, 17, base material, 18th, ceramic coating, 19, shaft-like workpiece, 20, laser melting coating head.
Embodiment
The principle and feature of the present invention are described below in conjunction with accompanying drawing, the given examples are served only to explain the present invention, and It is non-to be used to limit the scope of the present invention.
Embodiment one
As Figure 1-5, a kind of laser forming Axle Parts frock, including workbench 1, jig plate and lifting dress Put, the lowering or hoisting gear is connected through the workbench 1 with the jig plate, jig plate can be driven to move up and down, described Jig plate is provided with cylindrical cavity, a diameter of 5~50mm of the cylindrical cavity.
The workbench 1 includes top plate 1-1 and bottom plate 1-2, and the lowering or hoisting gear includes leading screw 2, and the leading screw 2 passes through Bearing 4 is arranged between top plate 1-1 and bottom plate 1-2, and the leading screw 2 is threadedly coupled with support meanss, the support meanss it is upper End connects the jig plate.
The support meanss include lead screw pair 8 and set the push rod 9 at the both ends of lead screw pair 8, and the push rod 9 passes through the top plate 1-1 is connected with the jig plate.
The push rod 9 connects the jig plate by the support member 10, and the inner of support member 10 is provided with neck 13, described Jig plate includes symmetrical two clamping plates 3, and one end of the clamping plate 3 is provided with the buckle 14 being adapted with neck 13, another Hold as semicircular indentations 11, form the cylindrical cavity between left and right two symmetrical clamping plates 3, the thickness of the clamping plate 3 is 0.5mm~3mm.
The top of the leading screw 2 is geared worm 5, and the geared worm 5 is engaged with turbine 6, the power transmission shaft 7 of turbine 6 The side wall of workbench 1 is passed through by bearing.
The buckle 14 is T-shaped, and the neck 13 is adapted with the buckle 14.
The power transmission shaft 7 is connected after passing through the side wall of the workbench 1 with rolled round 16.
The top plate 1-1 is provided with thermal insulation ceramicses flat board 12, and the push rod 9 is put down through the top plate 1-1 and thermal insulation ceramicses Plate 12 is connected with the jig plate.
The jig plate uses ceramic wafer.
Embodiment two
Exist with the difference of embodiment one, the jig plate uses metallic plate, is set on the cylindrical empty cavity wall There is ceramic coating 18 or set gradually transition zone and ceramic coating 18, the transition zone is tack coat, the transition zone and institute State ceramic coating to prepare using hot-spraying technique, it is Ni, Co or the mixing of the two that the transition zone, which uses MCrAlY, wherein M, Thing.
The ceramic coating is ZrO2、Al2O3、SiO2Or SiC.
Embodiment three
It is with the difference of embodiment one:One end of the power transmission shaft 7 is connected with servomotor.
Example IV
It is with the difference of embodiment two:One end of the power transmission shaft 7 is connected with servomotor.
The application method of aforementioned four embodiment is as follows:
During laser cladding forming long-axle workpieces, base material 17 is positioned on thermal insulation ceramicses flat board 12, two symmetrical Clamping plate 3 drop to the surface of base material 17, the cylindrical cavity that two clamping plates 3 of first 20 face of laser melting coating are formed, laser melting coating head The 20 carry out cladding (thickness of every layer of cladding layer is less than 0.5mm) in cylindrical empty intracavitary in layer, when the height of cladding layer Close to clamping plate 3 thickness when clamping plate 3 is up promoted to by correct position by turn-screw 2 so that cladding layer is constantly in Cylindrical empty intracavitary, progress is circulated with this until laser cladding forming shaft-like workpiece 19.
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and Within principle, any modification, equivalent substitution and improvements made etc., it should be included in the scope of the protection.

Claims (10)

1. a kind of laser forming Axle Parts frock, it is characterised in that including workbench, jig plate and lowering or hoisting gear, institute State lowering or hoisting gear to be connected with the jig plate through the workbench, jig plate can be driven to move up and down, the jig plate It is provided with cylindrical cavity.
2. laser forming Axle Parts frock according to claim 1, it is characterised in that the workbench includes top Plate and bottom plate, the lowering or hoisting gear include leading screw, and the leading screw is arranged between top plate and bottom plate by bearing, the leading screw with Support meanss are threadedly coupled, and the upper end of the support meanss connects the jig plate.
3. laser forming Axle Parts frock according to claim 2, it is characterised in that the support meanss include silk Thick stick is secondary and sets the push rod at lead screw pair both ends, and the push rod is connected through the top plate with the jig plate.
4. laser forming Axle Parts frock according to claim 3, it is characterised in that the push rod passes through support member The jig plate is connected, the inner of support member is provided with neck, and the jig plate includes symmetrical two clamping plates, the clamping plate One end be provided with the buckle that is adapted with neck, the other end is semicircular indentations, is formed and justified between left and right two symmetrical clamping plates Cylindrical cavity.
5. laser forming Axle Parts frock according to claim 2, it is characterised in that the top of the leading screw is biography Dynamic worm screw, the geared worm are engaged with turbine, and the power transmission shaft of turbine passes through the side wall of workbench by bearing.
6. laser forming Axle Parts frock according to claim 5, it is characterised in that the power transmission shaft is described in It is connected after the side wall of workbench with rolled round.
7. laser forming Axle Parts frock according to claim 5, it is characterised in that one end of the power transmission shaft with Servomotor connects.
8. the laser forming Axle Parts frock according to claim any one of 2-7, it is characterised in that on the top plate Provided with thermal insulation ceramicses flat board, the push rod is connected through the top plate and thermal insulation ceramicses flat board with the jig plate.
9. the laser forming Axle Parts frock according to claim any one of 1-7, it is characterised in that the jig plate Using using ceramic wafer.
10. the laser forming Axle Parts frock according to claim any one of 1-7, it is characterised in that the fixture Plate uses metallic plate, and the inwall of the cylindrical cavity is provided with ceramic coating or sets gradually transition zone and ceramic coating, It is N i, Co or the mixture of the two that the transition zone, which uses MCrAl Y, wherein M,.
CN201710805118.5A 2017-09-08 2017-09-08 A kind of laser forming Axle Parts frock Pending CN107414079A (en)

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Application Number Priority Date Filing Date Title
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Publications (1)

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CN107414079A true CN107414079A (en) 2017-12-01

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112207289A (en) * 2020-09-29 2021-01-12 沈阳工业大学 Flexible clamping device and dynamic clamping method for laser additive manufacturing

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CN203610843U (en) * 2013-11-07 2014-05-28 国核电站运行服务技术有限公司 Laser overlaying device for inner wall of small-bore pipe
CN104086184A (en) * 2014-06-25 2014-10-08 大连理工大学 Method for ultrasonic-assisted laser engineered net shaping of ceramic piece
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CN105579165A (en) * 2013-07-24 2016-05-11 波音公司 Additive-manufacturing systems, apparatuses and methods
CN205674502U (en) * 2016-06-22 2016-11-09 安徽恒利增材制造科技有限公司 A kind of multilayer 3D printer platform
CN106466759A (en) * 2015-08-11 2017-03-01 上海交通大学 Method and device using the modified surface modification of laser overlaying welding device to hole inner wall surface
CN106735200A (en) * 2016-11-30 2017-05-31 沈阳航空航天大学 A kind of laser gain material manufacture vibrates hammering device and application method with assisting ultrasonic
CN207170955U (en) * 2017-09-08 2018-04-03 山东泰利先进制造研究院有限公司 A kind of laser forming Axle Parts frock

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Publication number Priority date Publication date Assignee Title
JP2003342617A (en) * 2002-05-30 2003-12-03 Mitsubishi Heavy Ind Ltd REPAIRED HIGH-TEMPERATURE COMPONENT MADE OF HEAT- RESISTANT ALLOY, REPAIRED GAS-TURBINE BLADE MADE OF Ni- BASED HEAT RESISTANT ALLOY, METHOD FOR REPAIRING GAS- TURBINE BLADE OF Ni-BASED HEAT RESISTANT ALLOY, AND METHOD FOR REPAIRING GAS-TURBINE BLADE MADE OF HEAT RESISTANT ALLOY
CN101712103A (en) * 2008-09-30 2010-05-26 三洋电机株式会社 Jig for laser welding, laser welding apparatus and method of manufacturing rectangular cell
CN101775525A (en) * 2010-01-19 2010-07-14 秦皇岛首钢长白结晶器有限责任公司 Laser cladding cobalt-base alloy coating material of continuous casting crystallizer copperplate and process
CN101817121A (en) * 2010-04-15 2010-09-01 华中科技大学 Deposition forming composite manufacturing method of part and mould and auxiliary device thereof
CN102266942A (en) * 2011-07-15 2011-12-07 华中科技大学 Selective laser melting rapid forming device for directly manufacturing large-size parts
CN105579165A (en) * 2013-07-24 2016-05-11 波音公司 Additive-manufacturing systems, apparatuses and methods
CN203610843U (en) * 2013-11-07 2014-05-28 国核电站运行服务技术有限公司 Laser overlaying device for inner wall of small-bore pipe
CN105268970A (en) * 2014-06-17 2016-01-27 联合工艺公司 Hybrid additive manufacturing method
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CN106466759A (en) * 2015-08-11 2017-03-01 上海交通大学 Method and device using the modified surface modification of laser overlaying welding device to hole inner wall surface
CN205674502U (en) * 2016-06-22 2016-11-09 安徽恒利增材制造科技有限公司 A kind of multilayer 3D printer platform
CN106735200A (en) * 2016-11-30 2017-05-31 沈阳航空航天大学 A kind of laser gain material manufacture vibrates hammering device and application method with assisting ultrasonic
CN207170955U (en) * 2017-09-08 2018-04-03 山东泰利先进制造研究院有限公司 A kind of laser forming Axle Parts frock

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112207289A (en) * 2020-09-29 2021-01-12 沈阳工业大学 Flexible clamping device and dynamic clamping method for laser additive manufacturing

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