CN107413717A - Battery component safety glass efficient automatic cleaning device - Google Patents
Battery component safety glass efficient automatic cleaning device Download PDFInfo
- Publication number
- CN107413717A CN107413717A CN201710228810.6A CN201710228810A CN107413717A CN 107413717 A CN107413717 A CN 107413717A CN 201710228810 A CN201710228810 A CN 201710228810A CN 107413717 A CN107413717 A CN 107413717A
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- Prior art keywords
- safety glass
- cleaning
- groups
- water
- water purification
- Prior art date
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- 238000004140 cleaning Methods 0.000 title claims abstract description 84
- 239000005336 safety glass Substances 0.000 title claims abstract description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 124
- 239000011521 glass Substances 0.000 claims abstract description 44
- 238000000746 purification Methods 0.000 claims abstract description 40
- 230000005540 biological transmission Effects 0.000 claims abstract description 34
- 229920001971 elastomer Polymers 0.000 claims abstract description 24
- 239000005060 rubber Substances 0.000 claims abstract description 24
- 238000001035 drying Methods 0.000 claims abstract description 19
- 239000003518 caustics Substances 0.000 claims abstract description 13
- 239000003513 alkali Substances 0.000 claims description 55
- 239000007921 spray Substances 0.000 claims description 45
- 230000001680 brushing effect Effects 0.000 claims description 24
- 238000003860 storage Methods 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims description 14
- 238000005406 washing Methods 0.000 claims description 14
- 238000001914 filtration Methods 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 10
- 239000012530 fluid Substances 0.000 claims description 6
- 239000006004 Quartz sand Substances 0.000 claims description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 238000007790 scraping Methods 0.000 claims description 4
- 230000004308 accommodation Effects 0.000 claims description 3
- 239000010426 asphalt Substances 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 20
- 230000008569 process Effects 0.000 abstract description 16
- 238000002834 transmittance Methods 0.000 abstract description 2
- 230000003749 cleanliness Effects 0.000 abstract 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000007115 recruitment Effects 0.000 description 4
- 239000008399 tap water Substances 0.000 description 4
- 235000020679 tap water Nutrition 0.000 description 4
- 230000006978 adaptation Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000013329 compounding Methods 0.000 description 3
- 238000011109 contamination Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 230000002000 scavenging effect Effects 0.000 description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 description 3
- 235000017550 sodium carbonate Nutrition 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 235000020004 porter Nutrition 0.000 description 2
- 238000005496 tempering Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 206010052428 Wound Diseases 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 210000003850 cellular structure Anatomy 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013455 disruptive technology Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000004801 process automation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B08B1/20—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
- F26B15/10—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
- F26B15/12—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
- F26B15/18—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined the objects or batches of materials being carried by endless belts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Abstract
The present invention relates to a kind of battery component safety glass efficient automatic cleaning device, it includes two groups of transmission crawler belts being arranged in parallel up and down, the both ends of two groups of transmission crawler belts are respectively arranged with travelling gear, transmission main motor is provided between the side travelling gear of two groups of driven pedrails, two groups of described transmission track surfaces are provided with some groups of fixation block rubbers, the lower edges of safety glass are in the groove of the fixation block rubber of upper and lower driven pedrail, it is described transmit up and down uniform intervals on crawler belt be provided with will be pushed down positioned at the safety glass between upper and lower fixation block rubber after the elastic press wheel that is cleaned, caustic dip area is set gradually from left to right between described two groups of transmission crawler belts up and down, clear water cleaning area and water purification cleaning area, in the rear road of the water purification cleaning area, wetly drying unit is set.The present invention can improve glass surface cleanliness factor, lift light transmittance, improve component generated output and generated energy, reduce cleaning process glass breaking rate.
Description
Technical field
The present invention relates to a kind of battery component safety glass efficient automatic cleaning device, more particularly to one kind to automatically control journey
Degree height, high efficiency, high quality thoroughly remove the automation continuous productive process device of safety glass surface contamination, belong to photovoltaic skill
Art field.
Background technology
Since this century, photoelectric conversion technique development is swift and violent, photoelectric conversion rate after it experienced early stage rapid lifting, due to
Theoretical boundary is moved closer to, the research and development speed of disruptive technology has been enter into the stage of stable development.In this case, other factorses pair
The influence of component generating efficiency and generated energy gradually highlights, wherein panel safety glass positive and negative greasy dirt dust, stain shield sun
Influence of the light to component receives attention, and safety glass cleaning has been kept a public place clean into work indispensable in battery component production process
Skill technology process.At present using conventional cleaning method, clean and wipe using manual transmitted at normal temperatures through several ponds
It is dry.Due to sheerly in there is no whole set of installation and standardising process by hand, more can automatically transmit, control without any, without constant temperature
Constant pressure automatically sprays, scrub, scrape it is dry, dry wet, concentration of lye, flow, the receipts for automatically controlling and being multiplexed liquid, water of time
Collection, filtration treatment, the device such as recycle.More without automatic machine and carrying up and down, thus matting with manual operation and
Interannular changes and changed, and all working key element is in uncontrolled or artificial free state of a control, so as to seriously constrain this work
The processing procedure control ability of skill technology.Artificial due to alkali lye is freely prepared, the change of concentration of lye, particularly normal temperature cleaning liquid temperature
As environment such as constantly changes at a series of no standards, uncertain factor causes that alkali lye chemism is reacted and detergency often becomes
Change, be unstable, ultimately causing cleaning and keep a public place clean ineffective, unstable, particularly efficiency is very low, and the amount of labour used is very big, work
Intensity is very big, and working site is water entirely, and environment is excessively poor, and often accidentally drops and body is injured while causing glass breaking.
To ensure that cleaning is kept a public place clean effect, personnel can only be increased, increase each based cleaning liquid and extend scavenging period and increase tap water volume
To improve cleaning performance.Even if so, still in the uncertain and unordered and freedom of manual labor operations, therefore bring
Not only increase cost, expenditure of getting a raise in pay, and also efficiency is low, and quality cannot be guaranteed, and glass breaking rate is high, also works
Intensity is especially big, and working environment is poor, and safety in production is difficult to ensure that, it is difficult also to form recruitment.
The content of the invention
The technical problems to be solved by the invention are to provide one kind for above-mentioned prior art to automate cleaning, and certainly
Dynamicization degree is high, whole-process automatic control, high efficiency, low cost, high production, high quality, environmental protection, safety, really can thoroughly clean
The cleaning of cleaned glass surface dirt and various contaminations is dried flowing water automated job device, so as to improve glass surface cleaning
Degree, light transmittance is lifted, improve component generated output and generated energy, reduced cleaning process glass breaking rate, significantly save employee, greatly
Width improves operating efficiency, improves yield, reduces labor intensity, and improves working environment, improves safe operation coefficient, and reduction is produced into
This, saves wage expenditure, improves simultaneously stable cell component indices quality.
Technical scheme is used by the present invention solves the above problems：A kind of battery component safety glass efficiently cleans automatically
Device, it is characterised in that：It includes two groups of transmission crawler belts being arranged in parallel up and down, and the both ends of two groups of transmission crawler belts are respectively arranged with
Travelling gear, transmission main motor is provided between the side travelling gear of two groups of driven pedrails, is carried out in two groups of described transmission
Belt surface is provided with some groups of fixation block rubbers, and the lower edges of safety glass are embedded at the fixation block rubber of upper and lower driven pedrail
Groove in, transmit uniform intervals on crawler belt up and down described and be provided with the tempering glass between upper and lower fixation block rubber
The elastic press wheel that glass is cleaned after pushing down, it is clear between described two groups of transmission crawler belts up and down to set gradually alkali lye from left to right
Area, clear water cleaning area and water purification cleaning area are washed, wetly drying unit is set in the rear road of the water purification cleaning area.
Preferably, it is respectively arranged with one in the caustic dip area, clear water cleaning area and water purification cleaning area and is pointed to steel
Change alkali lye spray equipment, clear water spray equipment and the water purification spray equipment of glass both sides, described spray equipment is washed with spray
Brush manipulator is connected, and is provided with washing and brushing device on the spray machine hand for brushing ＆ cleaning, is realized in the case where spraying machine hand for brushing ＆ cleaning
Safety glass two sides is cleaned multiple times.
Preferably, the alkali lye spray equipment, clear water spray equipment and water purification spray equipment pass through pressure flow control respectively
Device and high-pressure pump processed are connected with liquid storage tank, reach cleaning by setting fluid level controller, consistency controller and temperature controller
Requirement.
Preferably, it is respectively arranged with the caustic dip area, clear water cleaning area and water purification cleaning area and scrapes equipment for drying, institute
State and scrape equipment for drying and be connected with scraping equipment for drying manipulator, to scrape the alkali of dry glass surface above and below 0.10kg pressure under its traction control
Liquid, clear water and water purification residue.
Preferably, the fixed block rubber to transmit for one group on the same straight line of crawler belt up and down, every group of fixation block rubber
Distance be 80cm, group with group the distance between be 150cm, every group of fixation block rubber is in-between apart from the amplitude of accommodation of track
It is fixed unadjustable with the distance between group for 150cm-220cm, group.
Preferably, the fog that moisture drying unit is included between transmission crawler belt up and down collects cover, and the fog collects
The bottom of cover is connected by hot air duct with high-speed fan, and automatic heating radiator valve is provided with hot air duct,
The bottom that the fog collects cover is provided with fog discharge cylinder.
Preferably, access spray is separately provided in the caustic dip area, clear water cleaning area and water purification cleaning area
With the accumulator tank for scraping dry region, accumulator tank water conservancy diversion enters filtering ponds, is provided with multilayer asphalt felt in the filtering ponds, screen pack with
And quartz sand layer, the alkali lye water conservancy diversion after oil suction dirt impurity enter liquid storage tank and recycled.
Compared with prior art, the advantage of the invention is that：
The present invention, which is provided with 2 groups of rail sets and adds chain type to snap operation crawler belt delivery glass, to be formed regular full-automatic operating, ties
Close and configure the automatic upper rail meanses of glass to be washed and completion glass automatic releasing device, and there is provided spray machine hand for brushing ＆ cleaning and scrape
Spray equipment under equipment for drying manipulator control, washing and brushing device scrape equipment for drying, drying unit, and overall process is automatically finished cleaning
Operation.It is provided with a whole set of simultaneously to automatically control from Alkali liquid compounding, concentration, liquid automatic control, pressure flow automatically controls
Automatically controlled with heating constant temperature, and tail water is collected, filtration cycle utilizes device.So as to according to the alkali lye of scientific and reasonable setting
Concentration 8.85%, alkali detersive efficiency 58% is improved, save alkali cost more than 68%, saved because increasingly automated rear separate unit covers per tour
Employee 11, class Three save 33, also save porter's per tour 4,12 classes of class Three, crater's per tour 3, class Three 9, amount to
Employee 54 is saved, improves 13 times of operating efficiency, saves wage expenditure more than 90%；And store up alkali lye pond and storage clear water reserviors and storage
Water purifying tank, which is provided with heating thermostatical automatic controller, makes glass cleaning alkali lye not only conform to concentration 8.85%, also conforms to 48 DEG C of standard configurations
Temperature, turn into high chemism, high chemical reaction rate, the optimal solution of cleaning of high dirt-removing power, and clear water constant temperature 52
DEG C ± 2 DEG C, 45 DEG C ± 1.5 DEG C of water purification constant temperature, after tested and optimal temperature for decontamination, so, scavenging period is from original average every
Process is reduced to 5 seconds for more than 10 seconds, and cleaning performance is improved, and glass transmission rate lifting 2.5%, component is dispatched from the factory work(
Rate lifts 1.5-2%；Due also to track snaps crawler belt and track operation wheel plus chain type and glass is fixed block rubber and clamped jointly
Firm glass ensures glass cleaning, scrapes dry and running and will not fall off and be impacted and cause to crush, so percentage of damage is than original
Reduce by 98%；A large amount of employees are not only saved due to increasingly automated, labor intensity are also greatly reduced, originally every piece of tempering glass
Glass 7-10kg dresses up one case jin up to a hundred and transported by porter by completion cleaning is held by hand, is exactly that vanning is also heavy work,
So original this process employee recruitment is also very difficult, solve now, employee only needs to look on operating desk, button, does not also deposit
In safety problem；Due also to there is provided recycle of alkali liquor groove and clear water accumulator tank and water purification accumulator tank and respective supporting tail water
Filtering, storage, reuse automatically control facility, then add when becoming normal temperature and reducing cleaning more than one times for heating constant temperature optimum temperature cleaning
Between, so as to considerably reduce alkali lye dosage 65%, soda ash dosage 68% is reduced, reduces water consumption more than 62%, this link section of light
About cost payout more than 65%；And the yield equipment and the operation field present apparatus of same scale can save factory building more than 60%；Due to
Semiclosed automatic standardizing cleaning changes the low-priced excessive situation of original cleaning fluid water four, and site environment is thoroughly improved, and light is existing
Field air humidity just reduces 35%, and composition containing alkali reduces by 96% in air, and also flowing water is moist on ground；It is and to be washed by setting
The automatic upper rail meanses of glass, complete glass automatic releasing device, and moisture drying unit and conveyer belt apparatus, not only increases
Automaticity, employee is saved, alleviate labor intensity, improve cleaning quality, reduce percentage of damage, also changed original
Security incident takes place frequently situation, it is ensured that the safety and environmental protection and glass of production will not repeated contaminations.The present invention passes through a series of wounds
The new setting rationally adapted to, makes glass cleaning process, during be in most rationally adapting to automatically controls, not only increases clear
Glass transmission rate 2.5% is washed, component is dispatched from the factory power ascension 1.5-2.0%, improves 13 times of operating efficiency, saves employee's separate unit set
54, process cost more than 65% and wage cost more than 90 are saved, separate unit 13 times of output increased of set, reduces percentage of damage 98%, section
Factory building more than 60% is saved, reduces live air humidity more than 35%, alkali content reduces by more than 96% in air, while solves recruitment
Difficulty, labor intensity is greatly reduced, improves working environment, improve safety guarantee.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Embodiment
The present invention is described in further detail with reference to embodiments.
Referring to Fig. 1, the present invention relates to a kind of battery component safety glass efficient automatic cleaning device, including parallel cloth up and down
The two groups of transmission crawler belts 1 put, the both ends of two groups of transmission crawler belts 1 are respectively arranged with travelling gear 2, the one of two groups of driven pedrails 1
Transmission main motor 3 is provided between side travelling gear 2, for driving the operation of two groups of driven pedrails, wherein the transmission of top is carried out
The upper part of transmission crawler belt 1 with 1 lower part and lower section prevents that driven pedrail is sagging, and play and lead in track 4
To effect, two groups of described surfaces of transmission crawler belt 1 are provided with some groups of fixation block rubbers 5, opened up on fixed block rubber 5
There are wide 0.5cm, deep 0.3cm groove, the lower edges of safety glass are embedded at the ditch of the fixation block rubber of upper and lower driven pedrail
In groove, the fixed block rubber 5 is so that up and down on transmission 1 same straight line of crawler belt for one group, the distance of every group of fixation block rubber 5 is
80cm, the distance between group and group are 150cm（I.e. each the spacing of the fixation block rubber 5 on transmission crawler belt is 150cm）, every group
Fixed block rubber 5 is in-between 150cm-220cm apart from the amplitude of accommodation of track, can be according to different size component glass size
Size is adjusted setting, and organize with group distance 150cm, be fixed uncontrollable.On the described crawler belt of transmission up and down 1
Even to be arranged at intervals with elastic press wheel 6, elastic press wheel 6 uses 2kg pressure, and the upper elastic press wheel transmitted on crawler belt 1 is pressed downward, under
Elastic press wheel on transmission crawler belt 1 is pressed upwards, is carried out after the safety glass between upper and lower fixed block rubber 5 is pushed down clear
Wash.
Caustic dip area 7, clear water cleaning area 8 are set gradually from left to right between described two groups of transmission crawler belts 1 up and down
With water purification cleaning area 9, a pair of alkali lye being connected respectively with spray machine hand for brushing ＆ cleaning 10 are provided with the caustic dip area 7 and are sprayed
Shower device 11 and a pair of alkali lye washing and brushing devices 12, alkali lye spray equipment 11 and alkali lye washing and brushing device 12 are located at safety glass two respectively
Side, glass is sprayed and scrubbed simultaneously respectively under the traction control of manipulator, and alkali lye by alkali lye high-pressure pump 13 from storage
The jet for entering alkali lye spray equipment 11 after pipeline force feed to spray hose is pumped in alkali lye pond 14, forms water under high pressure spray painting
It is sprinkled upon on glass, the pressurization 0.5kg under the traction control of spray machine hand for brushing ＆ cleaning of alkali lye washing and brushing device 9 is carried out to glass therewith
Repeatedly scrub down, the storage alkali lye pond 14 is connected by concentration of lye controller 15 with Alkali liquid compounding device 16, in the storage alkali
Automatic heating radiator valve 17 is respectively arranged with liquid pool 14 and Alkali liquid compounding device 16, soda ash storage barrel 18 is supplied by soda ash
It is connected to control valve 19 with alkali lye automatic preparing device 16, agitator 20 is provided with the alkali lye automatic preparing device 16,
And alkali lye automatic preparing device 16 is connected by clear water supply valve 21 with tap water supply device 22, in the alkali lye high-pressure pump
Alkali lye fluid level controller 23 is provided between 13 and storage alkali lye pond 14, the alkali lye high-pressure pump 13 passes through alkali lye pressure flow hybrid control
Device 24 is connected with a pair of alkali lye spray equipments 11, with the pressure of control spray；The caustic dip area 7 is provided with alkali lye simultaneously
Accumulator tank 25, access spray and scraped the alkali lye tail washings in dry region, and then water conservancy diversion enters alkali lye filtering ponds 26, and alkali lye filter tank is crossed described
Multilayer asphalt felt, screen pack and quartz sand layer are provided with 26, the alkali lye water conservancy diversion after oil suction dirt impurity enters to store up alkali lye pond
14 recycle, and this link of light reduces base amount more than 68%, saves alkali lye water more than 65%.
A pair of clear water spray equipments being connected respectively with spray machine hand for brushing ＆ cleaning 10 are provided with the clear water cleaning area 8
27 and a pair of clear water washing and brushing devices 28, clear water spray equipment 27 and clear water washing and brushing device 28 be located at safety glass both sides respectively, spray
Drench machine hand for brushing ＆ cleaning traction control under respectively simultaneously the face of glass two is cleaned, after caustic dip on glass surface it is residual
The alkali lye that stays is dirty miscellaneous to be cleaned up；And clear water is pumped from storage clear water reserviors 30 by clear-water high-pressure pump 29 and sprayed through pipeline force feed to clear water
Drench flexible pipe enter clear water spray equipment 27 jet formed high-pressure water mist, and clear water washing and brushing device 28 simultaneously glass surface with
0.05kg pressure is scrubbed repeatedly up and down；The bottom of the storage clear water reserviors 30 is provided with clear water automatic heating thermostat 31, institute
State clear-water high-pressure pump 29 by clear water reserviors pressure and flow controller 32 with clear water spray equipment 27 to be connected, the storage clear water reserviors 30 are logical
Cross storage clear water reserviors fluid level controller 33 with tap water supply device 22 to be connected, by a series of above-mentioned settings, protect clear water temperature
Hold 52 DEG C ± 2 DEG C, constant pressure 0.5MPa, flow 0.45-0.5 m of constant temperature3/ h, it is rationally clear to scrub pressure 0.05kg this optimal adaptation
Except alkali lye remains key element；It is provided with clear water accumulator tank 34 in the clear water cleaning area 8, access sprays and scrapes dry tail water and water conservancy diversion enters
Clear water filtering ponds 35, water conservancy diversion enters to store up clear water reserviors 30 and recycled after multiple filtration net and quartz sand layer filter out pollution, light this
One process saves water consumption more than 62%.
A pair of water purification spray equipments 36 being connected respectively with spray machine hand for brushing ＆ cleaning 10 are provided with the water purification cleaning area 9
With a pair of water purification washing and brushing devices 37, water purification spray equipment 36 and water purification washing and brushing device 37 are located at safety glass both sides respectively, are spraying
The face of glass two is cleaned simultaneously respectively under leaching machine hand for brushing ＆ cleaning traction control, residual on the glass surface after clear water cleans
Clear water stain is stayed to clean up；And water purification by water purification high-pressure pump 38 from storage water purifying tank 39 in pump through pipeline force feed to water purification spray it is soft
Pipe enter water purification spray equipment 36 jet formed high-pressure water mist, and water purification washing and brushing device 37 simultaneously glass surface with
0.05kg pressure is scrubbed repeatedly up and down；The bottom of the storage water purifying tank 39 is provided with water purification automatic heating thermostat 40, institute
State water purification high-pressure pump 38 by water purifying tank pressure and flow controller 41 with water purification spray equipment 37 to be connected, the storage water purifying tank 39 is logical
Cross storage water purifying tank fluid level controller 42 with tap water supply device 22 to be connected, by a series of above-mentioned settings, protect water purification temperature
Hold 45 DEG C ± 2 DEG C, constant pressure 0.5MPa, flow 0.45-0.5 m of constant temperature3/ h, pressure 0.05kg is scrubbed, this optimal adaptation is reasonable
Wash most clear water residual water mark key element；Water purification accumulator tank 43 is provided with the water purification cleaning area 9, access sprays and scrapes dry tail water simultaneously
Water conservancy diversion enters water purification filter pond 44, and water conservancy diversion enters to store up water purifying tank 39 and circulates profit after multiple filtration net and quartz sand layer filter out pollution
With this process of light saves water consumption more than 62%.
It is respectively arranged with the caustic dip area 7, clear water cleaning area 8 and water purification cleaning area 9 and scrapes equipment for drying 45, it is described
Scrape equipment for drying 45 and be connected with scraping equipment for drying manipulator 46, to scrape dry glass surface above and below 0.10kg pressure under its traction control
Alkali lye, clear water and water purification residue.
Wetly drying unit is set in the rear road of the water purification cleaning area 9, and moisture drying unit is included positioned at biography up and down
The fog between crawler belt 1 is sent to collect cover 47, the bottom that the fog collects cover 47 passes through hot air duct 48 and the phase of high-speed fan 49
Even, and automatic heating radiator valve 50 is provided with hot air duct 48, the bottom that cover 47 is collected in the fog is provided with
Fog discharges cylinder 51, and the glass by washing is volatilized through hot blast and does surface moisture, moisture is evaporated into fog discharge, no
Glass surface only is dried, and reduces humidity in surrounding air and improves working environment.
Each device in above-mentioned cleaning device is connected with operating desk, carries out state modulator by operating desk, and grasping
Make to be provided with running parameter display screen and scavenging period control device on platform, be respectively intended to show the real work of each controller
Parameter and control situation and actual conditions and speed of service situation；Transported because all settings are in increasingly automated control
OK, employee 54 is saved, alkali cost more than 65% is saved, water expenditure more than 66%, improves 13 times of operating efficiency, save wage branch
Going out more than 90%, improve 13 times of yield, cleaning quality lifting glass transmission rate 2.5%, lifting battery component dispatches from the factory power 1.5-2%,
Glass breaking rate declines 98%, and labor intensity and lifting working environment quality is greatly reduced.
To sum up described in several respects, the present invention makes the process entirely make by a series of setting of scientific and reasonable adaptations of innovation
Industry flow is in reasonable automatic control, by the way that most rationally most the key element of adaptability controls, drastically increases process stream
Process automation degree, separate unit complete equipment save employee 54, improve 13 times of yield, by heating, temperature control, pressure, flow, dense
Degree, liquid level, time, the automatic Adaptive Control of speed, improve glass cleaning effect, not only increase cleaning to greatest extent
Quality, glass transmission rate is set to lift 2.5%, component dispatches from the factory power ascension 1.5-2%, and percentage of damage declines 98%, and saves the process material
Expect cost more than 65%, save wage expenditure more than 90%；Solves the difficult problem of process recruitment simultaneously；Employee is greatly reduced
Labor intensity, the alkali content 96% in working environment air is reduced, reduce humidity more than 35%, significantly improve working site ring
Border, it is ensured that safety and environmental protection produces, it is ensured that the lifting of battery component quality and functionality and the decline of totle drilling cost.
In addition to the implementation, it is all to use equivalent transformation or equivalent replacement present invention additionally comprises there is other embodiment
The technical scheme that mode is formed, it all should fall within the scope of the hereto appended claims.
Claims (7)
- A kind of 1. battery component safety glass efficient automatic cleaning device, it is characterised in that：It includes two to be arranged in parallel up and down Group transmission crawler belt, the both ends of two groups of transmission crawler belts are respectively arranged with travelling gear, in the side travelling gear of two groups of driven pedrails Between be provided with transmission main motor, two groups of described transmission track surfaces are provided with some groups of fixation block rubbers, safety glass Lower edges embedded at upper and lower driven pedrail fixation block rubber groove in, on the described crawler belt of transmission up and down uniformly between Every be provided with will be pushed down positioned at the safety glass between upper and lower fixed block rubber after the elastic press wheel that is cleaned, described upper Caustic dip area, clear water cleaning area and water purification cleaning area are set gradually from left to right between lower two groups of transmission crawler belts, described net The rear road of water cleaning area sets wetly drying unit.
- A kind of 2. battery component safety glass efficient automatic cleaning device according to claim 1, it is characterised in that：Institute State and an alkali lye spray for being pointed to safety glass both sides is respectively arranged with caustic dip area, clear water cleaning area and water purification cleaning area Device, clear water spray equipment and water purification spray equipment, described spray equipment are connected with spray machine hand for brushing ＆ cleaning, and in institute State and be provided with washing and brushing device on spray machine hand for brushing ＆ cleaning, realized in the case where spraying machine hand for brushing ＆ cleaning to the multiple clear of safety glass two sides Wash.
- A kind of 3. battery component safety glass efficient automatic cleaning device according to claim 1, it is characterised in that：It is described Alkali lye spray equipment, clear water spray equipment and water purification spray equipment pass through pressure and flow controller and high-pressure pump and liquid storage tank respectively It is connected, reaches the requirement of cleaning by setting fluid level controller, consistency controller and temperature controller.
- A kind of 4. battery component safety glass efficient automatic cleaning device according to claim 1, it is characterised in that：Institute State to be respectively arranged with caustic dip area, clear water cleaning area and water purification cleaning area and scrape equipment for drying, it is described to scrape equipment for drying and scrape dry dress Put manipulator to be connected, remained under its traction control with scraping the alkali lye, clear water and water purification of dry glass surface above and below 0.10kg pressure Thing.
- A kind of 5. battery component safety glass efficient automatic cleaning device according to claim 1, it is characterised in that：It is described Fixed block rubber is so that up and down on the transmission same straight line of crawler belt for one group, the distance of every group of fixation block rubber is 80cm, group and group The distance between be 150cm, every group of fixation block rubber is in-between 150cm-220cm apart from the amplitude of accommodation of track, group with The fixation of the distance between group is unadjustable.
- A kind of 6. battery component safety glass efficient automatic cleaning device according to claim 1, it is characterised in that：Moisture The fog that drying unit is included between transmission crawler belt up and down collects cover, and the bottom that the fog collects cover passes through hot air duct It is connected with high-speed fan, and automatic heating radiator valve is provided with hot air duct, collects the bottom of cover in the fog It is provided with fog discharge cylinder.
- A kind of 7. battery component safety glass efficient automatic cleaning device according to claim 1, it is characterised in that：Institute Caustic dip area, clear water cleaning area and water purification cleaning area is stated to be separately provided for access spray and scrape the accumulator tank in dry region, Accumulator tank water conservancy diversion enters filtering ponds, multilayer asphalt felt, screen pack and quartz sand layer is provided with the filtering ponds, by oil suction Alkali lye water conservancy diversion after dirty impurity enters liquid storage tank and recycled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201710228810.6A CN107413717A (en) | 2017-04-10 | 2017-04-10 | Battery component safety glass efficient automatic cleaning device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710228810.6A CN107413717A (en) | 2017-04-10 | 2017-04-10 | Battery component safety glass efficient automatic cleaning device |
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| CN107413717A true CN107413717A (en) | 2017-12-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710228810.6A Pending CN107413717A (en) | 2017-04-10 | 2017-04-10 | Battery component safety glass efficient automatic cleaning device |
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Cited By (1)
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