CN107413025B

CN107413025B - Badminton ball head automatic production device based on servo motor

Info

Publication number: CN107413025B
Application number: CN201710821997.0A
Authority: CN
Inventors: 张磊; 张海亭
Original assignee: Anhui Haiyixin Technology Co ltd
Current assignee: Anhui Haiyixin Technology Co ltd
Priority date: 2017-09-13
Filing date: 2017-09-13
Publication date: 2023-03-17
Anticipated expiration: 2037-09-13
Also published as: CN107413025A

Abstract

The invention discloses a badminton ball head automatic production device based on a servo motor, and relates to the field of badminton production equipment. The invention includes a control section; the control part comprises a control cabinet and a speed reducing motor; a feeding part, a processing part, a clamping part and a discharging groove which are matched and corresponding in position are fixed on the control cabinet; the feeding part comprises a feeding pipe, a feeding block and a thumb cylinder; the processing part comprises a servo motor, a grinding wheel and an asynchronous motor; the clamping part comprises a first cylinder, a second cylinder, a rotating disc, a clamping disc, a stepping motor and a cam divider; three clamping discs are arranged on the rotating disc. According to the automatic feeding device, the servo motor is arranged to improve the machining precision, a workpiece to be machined enters the feeding cavity from the feeding pipe, the pushing rod pushes the workpiece into the clamping disc to be clamped, the rotating disc rotates clockwise to a machining position to be machined, then the rotating disc rotates to the discharging groove to push out the part, automatic feeding is achieved, the production efficiency is improved, manpower and material resources are saved, and production automation is achieved.

Description

Badminton ball head automatic production device based on servo motor

Technical Field

The invention belongs to the field of badminton production equipment, and particularly relates to an automatic badminton head production device based on a servo motor.

Background

The badminton is a sport which can be used both indoors and outdoors. According to the number of people participating, the method can be divided into single beating and double beating. The badminton racket generally comprises a racket head, a racket rod, a racket handle and a joint of a racket frame and the racket rod. With the development of science and technology, the development of the racket is developed towards the direction that the weight is lighter, the frame is harder and the elasticity of the racket rod is better. Besides the racket, the parameters of the badminton also influence the use effect of a user, and the flight speed of the badminton is mainly determined by the whole weight, the caliber, the feather type, the left and right feather and the weight ratio of the badminton head to the badminton body in the same region. The main differences except the appearance are the flight performance of the badminton, namely the stability, the speed, the deformation degree when being hit and the rotation performance when flying, the main factors determining the ball speed are the whole weight of the badminton and the weight ratio of the ball head to the ball body, and the strict standard is controlled on the weight ratio of the ball head to the ball body so as to ensure the flight performance of the badminton.

The overall weight of the badminton is too heavy or the ball head is too heavy, the vibration caused during hitting is large, the impact on the badminton racket and badminton strings is large, the service life of the badminton racket and badminton strings can be shortened, most obviously, the service life of the badminton strings can be greatly shortened, and on the other hand, the caused vibration can be transmitted to the arms of the hitting player, so that the bad influence on the arms can be caused for a long time. The badminton is too light, and because the batting is not in place, a batter can send greater force to achieve the goal of batting in place, so that the fatigue of arms is easily caused, and the arms are damaged. The production process of the badminton comprises the following steps: three working sections of hair making, head making and combination; the wool making process comprises the following steps: washing, drying, selecting big hair, washing, grading, bending and warping, and mixing the hair. A head manufacturing process: sanding, head repairing, head wrapping, baking, skin cutting, drilling and weight dividing. The combined process comprises the following steps: flocking, glue injection drying, thread hooking, adjustment, glue brushing drying, head wiping, edge winding, weighing, applique, arrangement, test printing, weighing, packaging and warehousing. The existing badminton head manufacturing device is low in production efficiency, low in manufacturing precision, complex in process and low in automation degree, and the using effect of the quality of a badminton head is directly influenced, so that the badminton head automatic production device based on the servo motor is provided, and the problems are solved.

Disclosure of Invention

The invention aims to provide a badminton ball head automatic production device based on a servo motor, which solves the problems of low production efficiency, low manufacturing precision, complex procedures and low automation degree of the existing badminton ball head through the arrangement of a feeding part, a processing part, a control part and a clamping part.

In order to solve the technical problems, the invention is realized by the following technical scheme:

the invention relates to a badminton ball head automatic production device based on a servo motor, which comprises a control part, a control part and a control part, wherein the control part is used for controlling the control part; the control part comprises a control cabinet and a speed reducing motor; a feeding part, a processing part, a clamping part and a discharging groove which are matched and corresponding in position are fixed on the control cabinet; the feeding part comprises a feeding pipe, a feeding block, an adjusting block, a material baffle plate and a thumb cylinder; the processing part comprises a servo motor, a grinding wheel, a protective cover and an asynchronous motor; the clamping part comprises a first cylinder, a second cylinder, a rotating disc, a clamping disc, a stepping motor and a cam divider; three clamping discs are uniformly arranged on the rotating disc; the rotating shaft of the rotating disc is connected with the cam divider; the cam divider is fixed on the control cabinet; a first cylinder corresponding to the rotating disc in a matched mode is fixed on the cam divider; and a second cylinder corresponding to the rotating disc in position is fixed on the control cabinet.

Furthermore, the clamping disc is of a triangular chuck type automatic clamping structure; a connecting pipe is arranged at one end side of the clamping disc; a bearing cover which is matched with the clamping disc in position is fixed on the rotating disc; a first fixing frame is fixed on a shell of the cam divider, and a first cylinder is fixed on the first fixing frame; a second fixing frame is fixed on the control cabinet, and the second air cylinder is fixed on the second fixing frame; push rods matched with the connecting pipes are arranged on the first air cylinder and the second air cylinder respectively; a synchronous belt wheel is arranged on the cam divider; the stepping motor is connected with the cam divider.

Furthermore, a third fixing frame and an electric appliance mounting plate are fixed in the control cabinet; the speed reducing motor is fixed on the third fixing frame, and a synchronous belt wheel is arranged on the speed reducing motor; the speed reducing motor is connected with the cam divider in a mode that a transmission belt is matched with the synchronous belt wheel.

Furthermore, a second fixing plate is fixed on the control cabinet, and a bracket is arranged on the second fixing plate; the asynchronous motor is fixed on the bracket; a grinding wheel is connected to a rotating shaft of the asynchronous motor; a protective cover is fixed on the shell of the asynchronous motor; the grinding wheel is arranged in the protective cover; the protective cover is connected with a scrap runner; the servo motor is fixed on the second fixing plate.

Furthermore, the adjusting block is fixed on the control cabinet; a supporting block is fixed on the adjusting block; a support frame is fixed on the support block; the feeding block is fixed on the supporting block and is provided with a clamping groove and a feeding cavity; the striker plate is arranged in the clamping groove; the thumb cylinder is fixed on the support frame; the position of the thumb cylinder corresponds to the position of the feeding cavity in a matching manner; one end side of the thumb cylinder is connected with a material pushing rod; the other end side of the material pushing rod is provided with a rubber block; a first fixing plate is fixed on the control cabinet, a fixing clamp is fixed on the first fixing plate, and the feeding pipe is fixed in the fixing clamp; the position of the feeding pipe corresponds to the position of the feeding cavity in a matching way.

Furthermore, the blanking groove is fixed on the first fixing plate, and the position of the blanking groove corresponds to the position of the rotating disc in a matched mode.

Furthermore, a fixed column is fixed on the control cabinet; an interaction frame is fixed at one end side of the fixing column; the interactive frame is provided with a display screen, a control button and an emergency stop button.

The invention has the following beneficial effects:

1. according to the automatic feeding device, the servo motor is arranged to improve the machining precision, automatic feeding is realized through the feeding part, a workpiece to be machined enters the feeding cavity from the feeding pipe, the workpiece to be machined is pushed into the clamping disc by the pushing rod to be clamped, the rotating disc rotates clockwise to a machining part to be machined, machining is carried out, the rotating disc rotates to the discharging groove, the machined part is pushed out, the production efficiency is improved, manpower and material resources are saved, and production automation is realized.

2. The clamping disc is of a triangular chuck type automatic clamping structure, manual clamping is not needed, clamped raw materials are rotated 120 degrees clockwise to reach a grinding wheel part for processing, then rotated 120 degrees clockwise to reach a discharging part, parts are pushed out through the push rod on the first air cylinder, production efficiency is improved, a grinding wheel protective cover is arranged, environment pollution caused by scraps is avoided, the scraps are collected conveniently, production quality of a ball head is improved, safety of a user is protected, and using effect of the ball head is improved.

Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural diagram of an automatic badminton head production device based on a servo motor according to the invention;

FIG. 2 is a schematic view of the structure of a feeding section in the present invention;

FIG. 3 is a schematic structural view of a feedblock of the present invention;

FIG. 4 is a schematic view showing the structure of a processing portion in the present invention;

FIG. 5 is a schematic structural view of a control part in the present invention;

FIG. 6 is a schematic structural view of a clamping portion of the present invention;

FIG. 7 is a schematic view of a rotary disk according to the present invention;

in the drawings, the components represented by the respective reference numerals are listed below:

1-control cabinet, 2-servo motor, 3-protective cover, 4-stepping motor, 5-fixed column, 6-interactive frame, 7-first cylinder, 8-rotary disk, 9-feeding pipe, 10-thumb cylinder, 11-blanking trough, 12-asynchronous motor, 13-stepping motor, 14-cam divider, 15-speed reduction motor, 16-electrical appliance mounting plate, 301-scrap runner, 302-grinding wheel, 601-display screen, 602-control button, 603-emergency stop button, 701-push rod, 702-second cylinder, 703-first fixed frame, 704-second fixed frame, 801-bearing cover, 802-rotating shaft, 803-connecting pipe, 804-clamping disc, 901-fixing card, 902-first fixed plate, 903-feeding block, 904-material baffle, 905-supporting block, 906-regulating block, 907-first fixed plate, 908-feeding cavity, 1002-material pushing rod, 1002-supporting frame, 1202-second fixed plate, 1501-third fixed frame.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "opening," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like are used in an orientation or positional relationship that is merely for convenience in describing and simplifying the description, and do not indicate or imply that the referenced component or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present invention.

Referring to fig. 1-7, the present invention relates to an automatic badminton head production device based on a servo motor, which comprises a control part; the control part comprises a control cabinet 1 and a speed reducing motor 15; a feeding part, a processing part, a clamping part and a discharging groove 11 which are matched and corresponding in position are fixed on the control cabinet 1; the feeding part comprises a feeding pipe 9, a feeding block 903, an adjusting block 906, a material baffle 904 and a thumb cylinder 10; the processing part comprises a servo motor 2, a grinding wheel 302, a protective cover 3 and an asynchronous motor 12; the clamping part comprises a first air cylinder 7, a second air cylinder 702, a rotating disc 8, a clamping disc 804, a stepping motor 13 and a cam divider 14; three clamping discs 804 are uniformly arranged on the rotating disc 8; the rotating shaft 802 of the rotating disk 8 is connected with the cam divider 14; the cam divider 14 is fixed on the control cabinet 1; a first cylinder 7 corresponding to the rotating disc 8 in position is fixed on the cam divider 14; and a second air cylinder 702 corresponding to the rotating disc 8 in position is fixed on the control cabinet 1.

As shown in fig. 6 and 7, the clamping plate 804 is a triangular chuck type automatic clamping structure; a connecting pipe 803 is provided on one end side of the holding plate 804; a bearing cover 801 corresponding to the clamping disc 804 in position is fixed on the rotating disc 8; a first fixing frame 703 is fixed on the housing of the cam divider 14, and a first cylinder 7 is fixed on the first fixing frame 703; a second fixing frame 704 is fixed on the control cabinet 1, and a second cylinder 702 is fixed on the second fixing frame 704; the first air cylinder 7 and the second air cylinder 702 are both provided with push rods 701 corresponding to the connecting pipes 803; a synchronous belt pulley is arranged on the cam divider 14; the stepping motor 13 is connected with the cam divider 14, the rotating disc 8 intermittently rotates, and the clamping disc 804 automatically clamps the workpiece, so that automatic production is realized.

As shown in fig. 5, a third fixing frame 1501 and an electrical appliance mounting plate 16 are fixed in the control cabinet 1; the speed reducing motor 15 is fixed on the third fixing frame 1501, and a synchronous belt wheel is arranged on the speed reducing motor 15; the reduction motor 15 is connected with the cam divider 14 in a manner that a transmission belt is matched with a synchronous pulley, provides power for the rotating disc 8 and controls the movement of the rotating disc 8.

As shown in fig. 4, a second fixing plate 1202 is fixed on the control cabinet 1, and a bracket 1201 is disposed on the second fixing plate 1202; the asynchronous motor 12 is fixed on the bracket 1201; a grinding wheel 302 is connected to a rotating shaft of the asynchronous motor 12; a protective cover 3 is fixed on the shell of the asynchronous motor 12; the grinding wheel 302 is disposed in the protective cover 3; a scrap runner 301 is connected to the protective cover 3; servo motor 2 is fixed on second fixed plate 1202, is convenient for collect the sweeps, avoids the sweeps polluted environment and influences the quality of polishing, improves the production quality of bulb.

As shown in fig. 2 and 3, the adjusting block 906 is fixed on the control cabinet 1; a supporting block 905 is fixed on the adjusting block 906; a support frame 1002 is fixed on the support block 905; the feeding block 903 is fixed on the supporting block 905, and a clamping groove 907 and a feeding cavity 908 are formed in the feeding block 903; the striker plate 904 is arranged in the clamping groove 907; the thumb cylinder 10 is fixed on the support frame 1002; the position of the thumb cylinder 10 corresponds to the position of the feeding cavity 908 in a matching manner; one end side of the thumb cylinder 10 is connected with a material pushing rod 1001; the other end side of the pushing rod 1001 is provided with a rubber block; a first fixing plate 902 is fixed on the control cabinet 1, a fixing clamp 901 is fixed on the first fixing plate 902, and the feeding pipe 9 is fixed in the fixing clamp 901; the position of the feeding pipe 9 corresponds to the position of the feeding cavity 908 in a matched mode, automatic feeding is achieved, production efficiency is improved, and manpower and material resources are saved.

Wherein, the feed chute 11 is fixed on first fixed plate 902, and the position of feed chute 11 corresponds with the position cooperation of rotary disk 8, and the part of collecting of being convenient for realizes automated production, does not need manual clamping, and the raw materials clockwise rotation 120 degrees that will centre gripping arrives emery wheel 302 positions and processes, and clockwise rotation 120 degrees again arrives the position of unloading, through push rod 701 on the first cylinder, releases the part, improves production efficiency.

Wherein, a fixed column 5 is fixed on the control cabinet 1; an interactive frame 6 is fixed at one end side of the fixed column 5; the interactive frame 6 is provided with a display screen 601, a control button 602 and an emergency stop button 603, so that the control is facilitated, and the safety use performance of the whole device is improved.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A badminton ball head automatic production device based on a servo motor is characterized by comprising a control part;

the control part comprises a control cabinet (1) and a speed reducing motor (15);

a feeding part, a processing part, a clamping part and a discharging groove (11) which are matched and corresponding in position are fixed on the control cabinet (1);

the feeding part comprises a feeding pipe (9), a feeding block (903), an adjusting block (906), a material baffle plate (904) and a thumb cylinder (10);

the processing part comprises a servo motor (2), a grinding wheel (302), a protective cover (3) and an asynchronous motor (12);

the clamping part comprises a first air cylinder (7), a second air cylinder (702), a rotating disc (8), a clamping disc (804), a stepping motor (13) and a cam divider (14);

three clamping discs (804) are uniformly arranged on the rotating disc (8); the rotating shaft (802) of the rotating disc (8) is connected with the cam divider (14); the cam divider (14) is fixed on the control cabinet (1);

a first cylinder (7) which corresponds to the rotating disc (8) in a matched manner is fixed on the cam divider (14); a second air cylinder (702) which is matched and corresponds to the rotating disc (8) in position is fixed on the control cabinet (1);

the clamping disc (804) is of a triangular chuck type automatic clamping structure; a connecting pipe (803) is arranged at one end side of the clamping disc (804);

a bearing cover (801) which is matched and corresponds to the clamping disc (804) in position is fixed on the rotating disc (8);

a first fixing frame (703) is fixed on the shell of the cam divider (14), and the first cylinder (7) is fixed on the first fixing frame (703);

a second fixing frame (704) is fixed on the control cabinet (1), and the second air cylinder (702) is fixed on the second fixing frame (704);

the first air cylinder (7) and the second air cylinder (702) are respectively provided with a push rod (701) which is matched and corresponding to the connecting pipe (803);

a synchronous belt wheel is arranged on the cam divider (14); the stepping motor (13) is connected with the cam divider (14);

a third fixing frame (1501) and an electrical appliance mounting plate (16) are fixed in the control cabinet (1);

the speed reducing motor (15) is fixed on the third fixing frame (1501), and a synchronous belt wheel is arranged on the speed reducing motor (15); the speed reducing motor (15) is connected with the cam divider (14) in a way that a transmission belt is matched with the synchronous belt wheel;

a second fixing plate (1202) is fixed on the control cabinet (1), and a bracket (1201) is arranged on the second fixing plate (1202);

the asynchronous motor (12) is fixed on the bracket (1201); a grinding wheel (302) is connected to a rotating shaft of the asynchronous motor (12); a protective cover (3) is fixed on the shell of the asynchronous motor (12); the grinding wheel (302) is arranged in the protective cover (3);

a scrap runner (301) is connected to the protective cover (3);

the servo motor (2) is fixed on the second fixing plate (1202);

the adjusting block (906) is fixed on the control cabinet (1); a supporting block (905) is fixed on the adjusting block (906); a support frame (1002) is fixed on the support block (905);

the feeding block (903) is fixed on the supporting block (905), and a clamping groove (907) and a feeding cavity (908) are formed in the feeding block (903);

the striker plate (904) is arranged in the clamping groove (907);

the thumb cylinder (10) is fixed on the support frame (1002); the position of the thumb cylinder (10) corresponds to the position of the feeding cavity (908) in a matching manner;

one end side of the thumb cylinder (10) is connected with a material pushing rod (1001); the other end side of the material pushing rod (1001) is provided with a rubber block;

a first fixing plate (902) is fixed on the control cabinet (1), a fixing clamp (901) is fixed on the first fixing plate (902), and the feeding pipe (9) is fixed in the fixing clamp (901); the position of the feeding pipe (9) corresponds to the position of the feeding cavity (908) in a matching way;

the discharging groove (11) is fixed on the first fixing plate (902), and the position of the discharging groove (11) corresponds to the position of the rotating disc (8) in a matched mode.

2. The automatic badminton ball head production device based on the servo motor is characterized in that a fixing column (5) is fixed on the control cabinet (1); an interaction rack (6) is fixed at one end side of the fixed column (5); the interactive frame (6) is provided with a display screen (601), a control button (602) and an emergency stop button (603).