CN107401751A - A kind of folding intelligence deashing device and its control method - Google Patents
A kind of folding intelligence deashing device and its control method Download PDFInfo
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- CN107401751A CN107401751A CN201710517365.5A CN201710517365A CN107401751A CN 107401751 A CN107401751 A CN 107401751A CN 201710517365 A CN201710517365 A CN 201710517365A CN 107401751 A CN107401751 A CN 107401751A
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- Prior art keywords
- deashing
- cutter
- motor
- folding
- screw rod
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J3/00—Removing solid residues from passages or chambers beyond the fire, e.g. from flues by soot blowers
- F23J3/02—Cleaning furnace tubes; Cleaning flues or chimneys
- F23J3/026—Cleaning furnace tubes; Cleaning flues or chimneys cleaning the chimneys
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J2700/00—Ash removal, handling and treatment means; Ash and slag handling in pulverulent fuel furnaces; Ash removal means for incinerators
- F23J2700/001—Ash removal, handling and treatment means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Knives (AREA)
Abstract
A kind of folding intelligence deashing device of the present invention and its control method, including chassis, sleeve, axial driving member and collapsible deashing cutter；The sleeve is fixed on the chassis；The axial driving member includes being oriented to slide bar and screw rod, and the slide bar that is oriented to offers the guide groove passed through for the screw rod；The collapsible deashing cutter, which is arranged, to be fixed on the screw rod and carries out spacing by the guide groove and be oriented to；Cutter rotary drive is further fixedly installed on the guiding slide bar to realize the rotation of the collapsible deashing cutter；Screw rod rotary drive is further fixedly installed on the screw rod to realize the rotation of the screw rod；The collapsible deashing cutter includes several deashing knife units and folding bracket, and the deashing knife unit is included in the deashing layer being stacked on the sleeve axial direction and scrapes dirty layer；A kind of folding intelligence deashing device of the present invention can laddering deashing, cutter it is foldable, ensure that the smooth circulation of flue gas.
Description
Technical field
The present invention relates to technical field of dust removal equipment, especially a kind of folding intelligence deashing device and its controlling party
Method.
Background technology
In combustion furnace, kiln among present enterprise generally set a flue, by caused flue gas in burning with it is small
Particle dust is transported among cleaner.But in use, there is part flue dust to be constantly adhered to the interior of flue
On wall, after long-time use, if smoke moisture is big and ash can the fouling on wall panel when cigarette temperature is less than acid dew point.These foulings
If accumulation will cause flue blockage throughout the year, the discharge of flue gas and the use of combustion furnace are influenceed, to prevent dust in flue gas
Deposited in flue, the flue gas flow rate for typically requiring pipeline is 10~15 meter per seconds, because cause specific must reduce flue gas flow rate extremely
7 meter per seconds or so, inevitably dust stratification is caused in flue, and if smoke moisture is big and cigarette temperature is less than grey meeting during acid dew point
The fouling on wall panel.Its flue gas operating mode is as follows：Flue-gas temperature：125℃；Dust content：30g/Nm3.Dust main component
It is as follows：Total moisture：21%；As-received ash content：14.37%；As-received oxygen：9.4%, full sulphur：0.8%；Silica：
44.67%；Calcium oxide：11.36%；Alundum (Al2O3)：19.27%；Di-iron trioxide：7.23%.
Effective flue deashing device or rarely found, existing flue deashing device mainly application in the market
Soot blower.And slag-blowing equipmemt is mainly steam sootblower and acoustic wave ash ejector and shock wave soot blower.Usage quantity is most at present
It is more and maximally efficient, it is steam sootblower.But the characteristics of due to structure and medium, plus the influence of hot environment, soot blower rifle
Phenomena such as bite, failure, gas leakage, easily occurs for tube capacity, and equipment failure rate is of a relatively high, it is desirable to which maintenance levels is higher, long-time failure
Not handling can cause tube wall to damage.Acoustic wave ash ejector soot blowing DeGrain, can not substantially remove because domestic effect is general
Fall existing dust stratification, only its soot blowing be prevent soot blower can generation, so before soot blowing must artificial deashing once, no
Therefore right stubbornness can not be removed, according to the burden into manpower.Gas impulse shock wave soot blower is because easily volume inhales high temperature cigarette after detonation
The consideration of gas and gas leakage etc. can only apply the back-end ductwork bottom relatively low with temperature.Secondly there are certain peace
Full hidden danger, when it come to unreasonable structure, the quality of production is problematic, all easily causes the leakage of fuel gas, and security incident occurs.
According to the current state of development market demand, research is a be easy to ash-removal effect is good, cleaning enough thoroughly, can be intelligent
The key technology of the novel flue deashing device of deashing is very necessary.
The content of the invention
In view of the technical problem present in background technology, the shortcomings that it is an object of the invention to overcome prior art, there is provided
One kind can laddering deashing, cutter it is foldable, ensure that folding intelligence deashing device and its control of the smooth circulation of flue gas
Method processed.
In order to solve the above technical problems, present invention employs following technical measures：
A kind of folding intelligence deashing device, including chassis, sleeve, axial driving member and collapsible deashing cutter；Institute
Sleeve is stated to be fixed on the chassis；The axial driving member includes being oriented to slide bar and screw rod, and the guiding slide bar offers confession
The guide groove that the screw rod passes through；The collapsible deashing cutter, which is arranged, to be fixed on the screw rod and is entered by the guide groove
Row is spacing and is oriented to；Cutter rotary drive is further fixedly installed on the guiding slide bar to realize the collapsible deashing
The rotation of cutter；Screw rod rotary drive is further fixedly installed on the screw rod to realize the rotation of the screw rod；It is described
Collapsible deashing cutter includes several deashing knife units and folding bracket, and the deashing knife unit is fixedly installed on institute
State on folding bracket, the deashing knife unit is included in the deashing layer being stacked on the sleeve axial direction and scrapes dirt
Layer；The deashing layer and described to scrape dirty layer be in fan-shaped sheet；Define the distance between the deashing layer outward flange and the sleeve
For d, wherein d scope is 3mm~5mm；It is h that the distance between dirty layer outward flange and the sleeve are scraped described in definition, wherein h's
Scope is 1mm~2mm.
As a further improvement, the quantity of the deashing knife unit is two；The deashing knife unit is symmetrically fixed
In the collapsible deashing cutter both ends.
As a further improvement, the folding bracket includes two pieces of outer stationary plates, an interior fixed block and two cutters
Fixed block；The cutter fixed block can be realized using itself as the rotation of axle to realize the folding of the folding bracket.
As a further improvement, the interior fixed block both sides are in inclination；The cutter fixed block is arranged at described interior solid
It is the oblique angle portion being engaged with the interior fixed block to determine block both sides and one end；Described two outer stationary plates are arranged at the interior fixation
Both sides on the length direction of block and the cutter fixed block；A circle is provided with the middle part of the interior fixed block and the outer stationary plates
Groove passes through for screw rod；The spiral shell of the outer stationary plates and the cutter fixed block is provided through on the folding bracket both sides
Nail；Screw thread is not provided with to realize the rotation of the cutter fixed block in the middle part of the screw；The screw other end is provided with screw thread simultaneously
It is fixed by nut.
As a further improvement, the deashing knife unit further comprises connecting plate and several connecting rods；The company
Fishplate bar by the folding bracket and the deashing layer or described scraped dirty layer and is fixedly connected by bolt.
As a further improvement, the connecting plate includes line part and is arranged at the fixed part of the line part both sides, it is whole
Body is in "] " shape；The fixed part and the deashing layer both ends described scraped dirty layer both ends and are mutually fixedly connected.
As a further improvement, the outward flange of the deashing layer is gear-like structure, then the scope of its tooth pitch be 1mm~
2mm；The outward flange for scraping dirty layer is evenly arranged with scrapes dirty portion in spade, then the distance between the dirty portion scope of scraping is
2mm~3mm.
As a further improvement, the cutter rotary drive includes the first motor, the first initiative driver, first
Driven transmission wheel and the first transmission belt；First motor is fixed on the chassis, and first motor is step
Stepper motor realizes the accurate indexing of the folding cutter to be controlled with reference to single-chip microcomputer；First initiative driver with it is described
First motor is coaxially connected and drives first driven transmission wheel to rotate by first transmission belt；Described first from
Dynamic drive fixed cover is located at described guiding slide bar one end；The screw rod rotary drive includes the second motor, the second master
Dynamic drive, the second driven transmission wheel and the second transmission belt；Second motor is fixed on the chassis, and described second
Motor realizes that cutter progress is reciprocating with the control of combining wireless rotating limit controller for DC speed-reducing and scrapes ash；Institute
State the second initiative driver and second motor it is coaxially connected and by second transmission belt drive described second from
Dynamic drive rotates；The second driven transmission wheel fixed cover is on the screw rod.
As a further improvement, several fixed mounts are further provided with the chassis；It is provided with the fixed mount
Fixed seat is used to fix the guiding slide bar and the screw rod；Divide between the guiding slide bar and the screw rod and the fixed seat
Bearing is not further provided with it.
A kind of control method of folding intelligence deashing device, comprises the following steps：
S1：The collapsible deashing cutter is moved to the initial position of either end, opens first motor
Power switch, first motor start working and control it is described guiding slide bar dextrorotation turnback so that it is described
Collapsible deashing cutter is in horizontal open configuration；
S2：The power switch of second motor is opened, second motor is started working and driven described
Screw rod is rotated so as to drive the collapsible deashing cutter to do a reciprocating on the axial direction of the sleeve to return
To initial position during beginning deashing；
S3：First motor control, 90 degree of the guiding slide bar rotate counterclockwise so that the collapsible deashing
Cutter is in vertical open configuration；
S4：Second motor drives the screw rod to rotate so as to drive the collapsible deashing cutter in the set
A reciprocating is done on the axial direction of cylinder to return to initial position when starting deashing；
S5：The first motor control guiding slide bar dextrorotation is turn 90 degrees so that the collapsible deashing
Cutter is in horizontal open configuration；
S6：Repeat S2~S5 steps and carry out deashing；
S4：Deashing terminates, the first motor control guiding slide bar rotate counterclockwise 180 degree so that described
Collapsible deashing cutter is in folded state；Close the power switch of first motor and second motor.
Compared with prior art, the present invention has advantages below：
1st, the collapsible deashing cutter during a kind of folding intelligence deashing device of the present invention uses using deashing layer and is scraped
The structure black dirt that dirty layer combines plays striking off effect, and deashing layer with scrape dirty layer there are different spacing apart from sleeve, can be passed
Enter formula deashing, avoid disposably being scavenged into bottom and making the damage of twin conduit, while can also make ash and dirty more easy-clear.
A kind of folding intelligence deashing device of the present invention use in collapsible deashing cutter after deashing and scale removal,
2nd, it can rely on Action of Gravity Field that to realize the folding of whole cutter, two cutter fixed block auto-folders are avoided into knife
Tool stops flue gas circulation, so as to avoid reducing the velocity of liquid assets of flue gas, greatly reduces the speed of flue gas fouling again.
3rd, a kind of folding intelligence deashing device of the present invention is carried out intelligent using SCM program control motor
Deashing, and install time relay timing working additional, reduce energy consumption and avoid motor from working long hours and reduce the use of motor
Life-span.
4th, the knife of multiple diverse locations is provided with the cutter fixed block in a kind of folding intelligence deashing device of the present invention
Has adjustment hole to realize being lengthened or shortened to the radius of the deashing knife unit, to adapt to more different pipelines.
5th, drive apparatus is arranged on outside flue by a kind of folding intelligence deashing device of the present invention, is safeguarded, is installed, inspection
Look into etc. more convenient, operation and control are all very easy.
Brief description of the drawings
Accompanying drawing 1 is a kind of structural representation of folding intelligence deashing device of the present invention；
Accompanying drawing 2 be a kind of folding intelligence deashing device of the present invention without sleeve when structural representation；
Accompanying drawing 3 is the structure under collapsible deashing cutter open configuration in a kind of folding intelligence deashing device of the present invention
Schematic diagram；
Accompanying drawing 4 is the structural representation under folding bracket folded state in a kind of folding intelligence deashing device of the present invention
Figure.
Main element symbol description
Chassis 10, fixed plate 11,
Sleeve 20, flat part 21,
Axial driving member 30, be oriented to slide bar 31, screw rod 32,
Collapsible deashing cutter 40, deashing knife unit 41, deashing layer 411, dirty layer 412 is scraped, dirty portion 4121 is scraped, is collapsible
Support 42, outer stationary plates 421, interior fixed block 422, cutter fixed block 423, oblique angle portion 4231, cutter adjustment hole 4232, connecting plate
43rd, line part 431, fixed part 432, connecting rod 44,
Cutter rotary drive 50, the first motor 51, the first initiative driver 52, the first driven transmission wheel 53,
One transmission belt 54,
Screw rod rotary drive 60, the second motor 61, the second initiative driver 62, the second driven transmission wheel 63,
Two transmission belts 64,
Fixed mount 70,
Fixed seat 80,
Embodiment
To make the purpose, technical scheme and advantage of embodiment of the present invention clearer, implement below in conjunction with the present invention
Accompanying drawing in mode, the technical scheme in embodiment of the present invention is clearly and completely described, it is clear that described reality
The mode of applying is a part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, ability
The every other embodiment that domain those of ordinary skill is obtained under the premise of creative work is not made, belongs to the present invention
The scope of protection.Therefore, below the detailed description of the embodiments of the present invention to providing in the accompanying drawings be not intended to limit will
The scope of the present invention of protection is sought, but is merely representative of the selected embodiment of the present invention.Based on the embodiment in the present invention,
The every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made, belong to this
Invent the scope of protection.
In the description of the invention, it is to be understood that the orientation or position relationship of the instruction such as term " on ", " under " are base
In orientation shown in the drawings or position relationship, description description of the invention and simplified, rather than instruction or hint are for only for ease of
Signified equipment or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that to this
The limitation of invention.
In the present invention, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " fixation " etc.
Term should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or integrally；Can be that machinery connects
Connect or electrically connect；Can be joined directly together, can also be indirectly connected by intermediary, can be in two elements
The connection in portion or the interaction relationship of two elements.For the ordinary skill in the art, can be according to specific feelings
Condition understands the concrete meaning of above-mentioned term in the present invention.
The present invention is described in further detail with embodiment below in conjunction with the accompanying drawings：
It refer to Fig. 1 to Fig. 4, in embodiment, a kind of folding intelligence deashing device, including chassis 10, sleeve 20, axle
To driving member 30 and collapsible deashing cutter 40；The sleeve 20 is fixed on the chassis 10；The axial driving member 30 wraps
Include and be oriented to slide bar 31 and screw rod 32, the slide bar 31 that is oriented to offers the guide groove passed through for the screw rod 32；It is described collapsible
Deashing cutter 40, which is arranged, to be fixed on the screw rod 32 and carries out spacing by the guide groove and be oriented to；The guiding slide bar 31
On be further fixedly installed cutter rotary drive 50 to realize the rotation of the collapsible deashing cutter 40；The screw rod 32
On be further fixedly installed screw rod rotary drive 60 to realize the rotation of the screw rod 32；Structure as overall use is set
Meter effectively realizes the movement in the axial direction of the rotation to deashing cutter, and function is easy and can realize intelligent deashing.
It refer to Fig. 2 to Fig. 4, in embodiment, the collapsible deashing cutter 40 includes several deashing knife units 41
With folding bracket 42, the deashing knife unit 41 is fixedly installed on the folding bracket 42；According in background technology
Smoke components, so cutter material also answers anticorrosion is anti-to get rusty, so the material selected by deashing cutter is 304 stainless steels
Plate, the yield limit of the material, stress are all relatively good.
Further, the quantity of the deashing knife unit 41 is two；I.e. described collapsible deashing cutter 40 includes folding
Stacked support 42 and two deashing knife units 41 for being symmetricly set in the both sides of folding bracket 42；The deashing cutter list
Member 41 is included in the deashing layer 411 being stacked on the axial direction of sleeve 20 and scrapes dirty layer 412, the He of deashing layer 411
Described to scrape dirty layer 412 in 90 degree round fan-shaped sheets, the outward flange of the deashing layer 411 is gear-like structure, then its tooth pitch
Scope is 1mm~2mm；The outward flange for scraping dirty layer 412 is evenly arranged with scrapes dirty portion 4121 in spade, then described to scrape dirty portion
The distance between 4121 scopes are 2mm~3mm, and described to scrape dirty portion 4121 can also be triangular shape or right-angled trapezium shape and its wedge angle
Portion's scraping to realize to the inwall of sleeve 20 simultaneously concordant with the outward flange for scraping dirty portion 4121 outwardly；The collapsible branch
The both ends of frame 42 are respectively with the deashing layer 411 on the deashing knife unit 41 or scraping dirty layer 412 and being connected；The deashing layer
The distance of 411 to the sleeve 20 is less than the distance scraped dirty layer 412 and arrive the sleeve 20.
Specifically, it is d to define the distance between the outward flange of deashing layer 411 and the sleeve 20, wherein d scope is
3mm~5mm, preferable d value take 3mm, smaller using stress that is such best apart from its grey effect of pine and being subject to；Definition institute
It is h to state and scrape the distance between the dirty outward flange of layer 412 and the sleeve 20, and wherein h scope is 1mm~2mm, it is preferred that h value
1.5mm is taken, can be clean effectively by dust and dirt thorough cleaning using such distance, it is too small easily to encounter inwall, it is excessive
If cleaning effect it is bad；Dust stratification situation through measuring in various deashing device sleeves 20 is understood, when ash quantity is more one or two
The hour dust stratification of inner sleeve 20 and the thickness of dirt can reach 1mm to 10mm, therefore use deashing layer 411 and scrape dirty layer 412
Structure and to carry out laddering cleaning to dust stratification and dirt apart from setting, the dust on surface is subjected to pine first with deashing layer 411
Ash and preliminary cleaning, reuse hook layer and thoroughly cleared up the dust stratification on the inwall of sleeve 20 and dirt, avoid disposable
It is scavenged into bottom and makes the damage of twin conduit, while can also makes ash and dirty more easy-clear.
Refer to Fig. 3 to Fig. 4, in embodiment, define the folding bracket 42 length direction both sides and with the set
Any one perpendicular surface of 20 cross sections of cylinder is first surface, then described two deashing knife units 41 are in first table
Orthographic projection on face is centrosymmetric distribution.Set using such position can cause two deashing cutter eclipsed forms fold and
Another cutter will not be bumped against when folding, while also can be to avoid cutter when cutter folds to stop flue gas without using cutter
Circulation, so as to avoid reducing the velocity of liquid assets of flue gas, greatly reduce the speed of flue gas fouling again.
Further, the folding bracket 42 includes two pieces of outer stationary plates, 421, interior fixed blocks 422 and two knives
Has fixed block 423；The cutter fixed block 423 can be realized using itself as the rotation of axle to realize the folding of the folding bracket 42
It is folded.
Specifically, the middle part of interior fixed block 422 is cylindrical, both sides are in inclination；The cutter fixed block 423 is set
It is the oblique angle portion 4231 being engaged with the interior fixed block 422 in the interior both sides of fixed block 422 and one end, the oblique angle portion
4231 angle is 30 °~45 °；Described two outer stationary plates 421 are arranged at the interior fixed block 422 and the cutter fixed block
Both sides on 423 length direction；The middle part of the interior fixed block 422 and the outer stationary plates 421 is provided with a circular groove for spiral shell
Bar 32 passes through；The spiral shell of the outer stationary plates 421 and the cutter fixed block 423 is provided through on the both sides of folding bracket 42
Nail；Screw thread is not provided with to realize the rotation of the cutter fixed block 423 in the middle part of the screw；The screw other end is provided with screw thread
And it is fixed by nut；The cutter adjustment hole 4232 of several diverse locations is provided with the cutter fixed block 423 with reality
Now being lengthened or shortened to the radius of the deashing knife unit 41, to adapt to more different pipelines.
When the oblique angle portion 4231 is located at interior 422 down either side of fixed block, the oblique angle portion 4231 with it is described interior
Fixed block 422 fits, and entirety is in opened condition；When the oblique angle portion 4231 is above the interior both sides of fixed block 422,
The cutter fixed block 423 is rotated down using the screw being fixed on itself as axle under Action of Gravity Field, and overall is in folded state.Can
Two auto-folders of cutter fixed block 423 are gone back with realizing the folding of whole cutter while saving the energy by Action of Gravity Field
It is very convenient.
It refer to Fig. 3, in embodiment, the deashing knife unit 41 further comprises connecting plate 43 and several connecting rods
44；The connecting plate 43 by bolt by the both ends of the folding bracket 42 respectively from the different deashing knife units 41
Deashing layer 411 be fixedly connected with the dirty phase of layer 412 is scraped；Define the deashing layer 411 and described scrape the distance between dirty layer 412 i.e.
The length of connecting rod 44 is r, and wherein r scope is 15mm~30mm, can effectively be realized using suitable spacing laddering clear
Ash, avoid the occurrence of because the problem of excessive dust of spacing is accumulated again, and the too small ash-removal effect of spacing is bad occurs.
Further, the connecting plate 43 includes line part 431 and is arranged at the fixed part of the both sides of line part 431
432, overall is in "] " shape；The fixed part 432 and the both ends of deashing layer 411 described scrape that the dirty both ends of layer 412 are mutually fixed to be connected
Connect, the middle part of line part 431 is bolted with described one end of cutter fixed block 423 and adjusted by being fixed on the cutter
The radius of deashing cutter is adjusted on the diverse location of knothole 4232.
It refer to Fig. 1 to Fig. 2, in embodiment, the cutter rotary drive 50 includes the first motor 51, first master
Dynamic drive 52, the first driven transmission wheel 53 and the first transmission belt 54；First motor 51 is fixed on the chassis 10
On, first motor 51 is stepper motor to realize precisely turning for the folding cutter with reference to single-chip microcomputer control
Position；First initiative driver 52 is coaxially connected with first motor 51 and is driven by first transmission belt 54
First driven transmission wheel 53 rotates；The fixed cover of first driven transmission wheel 53 is located at described guiding slide bar 31 one end；Institute
Stating screw rod rotary drive 60 includes the second motor 61, the second initiative driver 62, the second driven transmission wheel 63 and second
Transmission belt 64；Second motor 61 is fixed on the chassis 10, and second motor 61 is direct current deceleration electricity
Machine realizes that cutter progress is reciprocating with the control of combining wireless rotating limit controller and scrapes ash；Second initiative driver 62 with
Second motor 61 is coaxially connected and drives second driven transmission wheel 63 to rotate by second transmission belt 64；
The fixed cover of second driven transmission wheel 63 is on the screw rod 32.Using the knot being arranged on drive apparatus outside flue
Structure so that maintenance, installation, inspection etc. are more convenient, and operation and control are all very easy.
It refer to Fig. 2, in embodiment, several fixed mounts 70 be further provided with the chassis 10；The fixed mount
Fixed seat 80 is provided with 70 to be used to fix the guiding slide bar 31 and the screw rod 32；The guiding slide bar 31 and the screw rod
Bearing is further provided with respectively between 32 and the fixed seat 80；The fixed seat 80 is secured by bolts in the fixed mount
On 70.
Specifically, the Selection of Bearings deep groove ball bearing being oriented at the both ends of slide bar 31, its model 6204；The screw rod
Bearing type at 32 is deep groove ball bearing, its model 6100.
The guiding slide bar 31 is to use aluminum square tube, and numerical control programming is carried out by CAXA manufacturing engineers, defeated after programming
Enter that milling machine check problem is correct, milling machine the part milling one of centre can guide groove be used to pass through for screw rod 32 and folding bracket
42 fixation.
It refer to Fig. 1, in embodiment, flat part 21 be provided with below described one end of sleeve 20；The fixed part 432 is with setting
The phase of fixed plate 11 being placed on the chassis 10 is fixed；The both sides of chassis 10 are provided with supporting plate with sleeve described in Auxiliary support
20。
The deashing device still further comprises electric-control system, and the electric-control system is mainly using 51 single-chip microcomputers as main control
Chip, the indexing of cutter is carried out by 51 accurate corner of the first motor of control, next is also equipped with LCD1602 displays, shows
Show the operating angle of current cutter, the function realizes fairly simple, stable performance, meanwhile, second motor 61 passes through
Wireless rotating limit controller be controlled realize cutter carry out it is reciprocating scrapes ash, can manually can also by key control
Remote control is carried out by Digiplex, its is simple to operate to be easy to user to operate, and controls and drives using SCM program
Motor carries out intelligent deashing, and installs time relay timing working additional, reduce energy consumption and avoid motor from working long hours and
Reduce the service life of motor.
A kind of control method of folding intelligence deashing device, comprises the following steps：
S1：The collapsible deashing cutter 40 is moved to the initial position of either end, opens the first driving electricity
The power switch of machine 51, first motor 51 start working and control it is described guiding the dextrorotation turnback of slide bar 31,
So that the collapsible deashing cutter 40 is in horizontal open configuration；
S2：The power switch of second motor 61 is opened, second motor 61 is started working and driven
The screw rod 32 is rotated so as to drive the collapsible deashing cutter 40 to do one on the axial direction of the sleeve 20 back and forth
Formula is moved to return to initial position when starting deashing；
S3：First motor 51 controls 90 degree of 31 rotate counterclockwise of the guiding slide bar so that described collapsible
Deashing cutter 40 is in vertical open configuration；
S4：Second motor 61 drives the screw rod 32 to rotate so as to drive the collapsible deashing cutter 40 to exist
A reciprocating is done on the axial direction of the sleeve 20 to return to initial position when starting deashing；
S5：First motor 51 controls the guiding dextrorotation of slide bar 31 to turn 90 degrees so that described collapsible
Deashing cutter 40 is in horizontal open configuration；
S6：Repeat S2~S5 steps and carry out deashing；
S4：Deashing terminates, and first motor 51 controls the guiding rotate counterclockwise 180 degree of slide bar 31 so that
The collapsible deashing cutter 40 is in folded state；Close the electricity of first motor 51 and second motor 61
Source switch.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
God any modification, equivalent substitution and improvements done etc., should be included within the scope of protection of the invention with principle.
Claims (10)
- A kind of 1. folding intelligence deashing device, it is characterised in that：Including chassis, sleeve, axial driving member and collapsible clear Grey cutter；The sleeve is fixed on the chassis；The axial driving member includes being oriented to slide bar and screw rod, the guiding slide bar Offer the guide groove passed through for the screw rod；The collapsible deashing cutter, which is arranged, to be fixed on the screw rod and by described Guide groove is carried out spacing and is oriented to；Cutter rotary drive is further fixedly installed on the guiding slide bar to realize the folding The rotation of stacked deashing cutter；Screw rod rotary drive is further fixedly installed on the screw rod to realize the rotation of the screw rod Turn；The collapsible deashing cutter includes several deashing knife units and folding bracket, and the deashing knife unit is fixed It is arranged on the folding bracket, the deashing knife unit is included in the deashing being stacked on the sleeve axial direction Layer and scrape dirty layer；The deashing layer and described to scrape dirty layer be in fan-shaped sheet；Define the deashing layer outward flange and the sleeve it Between distance be d, wherein d scope is 3mm~5mm；The distance between dirty layer outward flange and described sleeve are scraped described in definition is H, wherein h scope are 1mm~2mm.
- 2. folding intelligence deashing device according to claim 1, it is characterised in that：The number of the deashing knife unit Measure as two；The deashing knife unit is symmetrically fixed on the collapsible deashing cutter both ends.
- 3. folding intelligence deashing device according to claim 2, it is characterised in that：The folding bracket includes two Block outer stationary plates, an interior fixed block and two cutter fixed blocks；The cutter fixed block can realize the rotation using itself as axle To realize the folding of the folding bracket.
- 4. folding intelligence deashing device according to claim 3, it is characterised in that：The interior fixed block both sides are in oblique Horn shape；The cutter fixed block is arranged at the interior fixed block both sides and one end is the oblique angle being engaged with the interior fixed block Portion；Described two outer stationary plates are arranged at the both sides on the length direction of the interior fixed block and the cutter fixed block；It is described A circular groove is provided with the middle part of interior fixed block and the outer stationary plates so that screw rod passes through；The folding bracket both sides are provided with and worn Cross the screw of the outer stationary plates and the cutter fixed block；Screw thread is not provided with to realize that the cutter is fixed in the middle part of the screw The rotation of block；The screw other end is provided with screw thread and is fixed by nut.
- 5. folding intelligence deashing device according to claim 2, it is characterised in that：The deashing knife unit enters one Step includes connecting plate and several connecting rods；The connecting plate by bolt by the folding bracket and the deashing layer or It is described to scrape dirty layer and be fixedly connected.
- 6. folding intelligence deashing device according to claim 5, it is characterised in that：The connecting plate includes line part With the fixed part for being arranged at the line part both sides, overall is in "] " shape；The fixed part and the deashing layer both ends described are scraped Dirty layer both ends are mutually fixedly connected.
- 7. folding intelligence deashing device according to claim 6, it is characterised in that：The outward flange of the deashing layer is Gear-like structure, then the scope of its tooth pitch is 1mm~2mm；The outward flange for scraping dirty layer is evenly arranged with scrapes dirt in spade Portion, then the distance between the dirty portion scope of scraping is 2mm~3mm.
- 8. folding intelligence deashing device according to claim 1, it is characterised in that：The cutter rotary drive bag Include the first motor, the first initiative driver, the first driven transmission wheel and the first transmission belt；First motor is fixed In on the chassis, first motor is stepper motor to realize the folding cutter with reference to single-chip microcomputer control Precisely indexing；First initiative driver is coaxially connected with first motor and is driven by first transmission belt First driven transmission wheel rotates；The first driven transmission wheel fixed cover is located at described guiding slide bar one end；The screw rod Rotary drive includes the second motor, the second initiative driver, the second driven transmission wheel and the second transmission belt；Described second Motor is fixed on the chassis, and second motor is DC speed-reducing with the spacing control of combining wireless rotating Device control processed realizes that cutter progress is reciprocating and scrapes ash；Second initiative driver and second motor are coaxially connected simultaneously Second driven transmission wheel is driven to rotate by second transmission belt；The second driven transmission wheel fixed cover is located at described On screw rod.
- 9. folding intelligence deashing device according to claim 1, it is characterised in that：Further set on the chassis There are several fixed mounts；Fixed seat is provided with the fixed mount to be used to fix the guiding slide bar and the screw rod；It is described to lead Bearing is further provided with respectively between slide bar and the screw rod and the fixed seat.
- 10. a kind of control method of any one folding intelligence deashing device according to claim 1 to 9, its feature exist In comprising the following steps：S1：The collapsible deashing cutter is moved to the initial position of either end, opens the electricity of first motor Source switch, first motor start working and control it is described guiding slide bar dextrorotation turnback so that the folding Formula deashing cutter is in horizontal open configuration；S2：Open the power switch of second motor, second motor is started working and drives the screw rod Rotate so as to drive the collapsible deashing cutter to do a reciprocating on the axial direction of the sleeve to return to out Initial position during beginning deashing；S3：First motor control, 90 degree of the guiding slide bar rotate counterclockwise so that the collapsible deashing cutter In vertical open configuration；S4：Second motor drives the screw rod to rotate so as to drive the collapsible deashing cutter in the sleeve A reciprocating is done on axial direction to return to initial position when starting deashing；S5：The first motor control guiding slide bar dextrorotation is turn 90 degrees so that the collapsible deashing cutter In horizontal open configuration；S6：Repeat S2~S5 steps and carry out deashing；S4：Deashing terminates, the first motor control guiding slide bar rotate counterclockwise 180 degree so that the folding Formula deashing cutter is in folded state；Close the power switch of first motor and second motor.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710517365.5A CN107401751B (en) | 2017-06-29 | 2017-06-29 | A kind of folding intelligence deashing device and its control method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710517365.5A CN107401751B (en) | 2017-06-29 | 2017-06-29 | A kind of folding intelligence deashing device and its control method |
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| Publication Number | Publication Date |
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| CN107401751A true CN107401751A (en) | 2017-11-28 |
| CN107401751B CN107401751B (en) | 2019-04-02 |
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| CN201710517365.5A Expired - Fee Related CN107401751B (en) | 2017-06-29 | 2017-06-29 | A kind of folding intelligence deashing device and its control method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116717799A (en) * | 2023-08-10 | 2023-09-08 | 新乡市首创环境能源有限公司 | Shock wave soot blower of garbage incineration power generation boiler |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4085477A (en) * | 1977-05-13 | 1978-04-25 | Anderson Charles H | Flue and chimney cleaners |
| CN1299455A (en) * | 1998-03-10 | 2001-06-13 | 高级技术材料公司 | Chamber cleaning mechanism |
| CN105258140A (en) * | 2015-08-06 | 2016-01-20 | 江苏嘉德宏益环保节能科技有限公司 | Automatic flue cleaning device |
| CN106824934A (en) * | 2017-03-30 | 2017-06-13 | 厦门大学嘉庚学院 | Horizontal flue dust and dirt removal device and its method of work |
-
2017
- 2017-06-29 CN CN201710517365.5A patent/CN107401751B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4085477A (en) * | 1977-05-13 | 1978-04-25 | Anderson Charles H | Flue and chimney cleaners |
| CN1299455A (en) * | 1998-03-10 | 2001-06-13 | 高级技术材料公司 | Chamber cleaning mechanism |
| CN105258140A (en) * | 2015-08-06 | 2016-01-20 | 江苏嘉德宏益环保节能科技有限公司 | Automatic flue cleaning device |
| CN106824934A (en) * | 2017-03-30 | 2017-06-13 | 厦门大学嘉庚学院 | Horizontal flue dust and dirt removal device and its method of work |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116717799A (en) * | 2023-08-10 | 2023-09-08 | 新乡市首创环境能源有限公司 | Shock wave soot blower of garbage incineration power generation boiler |
| CN116717799B (en) * | 2023-08-10 | 2023-10-20 | 新乡市首创环境能源有限公司 | Shock wave soot blower of garbage incineration power generation boiler |
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|---|---|
| CN107401751B (en) | 2019-04-02 |
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