CN107399670B - A kind of compound steel ageing sugar bucket hanging method - Google Patents

A kind of compound steel ageing sugar bucket hanging method Download PDF

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Publication number
CN107399670B
CN107399670B CN201710600946.5A CN201710600946A CN107399670B CN 107399670 B CN107399670 B CN 107399670B CN 201710600946 A CN201710600946 A CN 201710600946A CN 107399670 B CN107399670 B CN 107399670B
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China
Prior art keywords
layer
siding
several
concrete foundation
lifting device
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CN201710600946.5A
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CN107399670A (en
Inventor
黄永学
王永华
何建贤
钟伟
农华
罗宗抱
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Guangxi Construction Engineering Group First Installation Engineering Co ltd
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Guangxi Construction Engineering Group No1 Installation Co Ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/04Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
    • B66C13/08Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions

Abstract

The invention discloses a kind of compound steel ageing sugar bucket hanging methods, comprising the following steps: step 1, builds concrete foundation pedestal;Step 2, composite assembly platform is set up in the outside of concrete foundation pedestal;Step 3, several the first lifting devices are set in the outer wall of concrete foundation pedestal;Step 4, first layer siding is installed;Step 5, second layer siding is pre-installed;Step 6, packing is fixed on the outer wall of first layer siding;Step 7, first layer siding is promoted, and second layer siding is fixed on to the lower end of first layer siding;Step 8, packing is moved to outer wall and the fixation of second layer siding, the installation of third layer siding is completed using the process of step 5 and step 7, repeats step 8 until installation process terminates.The present invention can effectively avoid Danger Electric shock risk by constructing in outside;The welding position of mounting plate on the outer wall, ensure that the cleaning of inner wall is smooth, sugar bucket Forming Quality is high.

Description

A kind of compound steel ageing sugar bucket hanging method
Technical field
The present invention relates to storage tank hanging method, in particular to a kind of compound steel ageing sugar bucket hanging method.
Background technique
For the moisture content for reducing commerieal sugar grain, solve the problems, such as " agglomeration " that white granulated sugar is easy to produce in storage, in recent years, Domestic especially Guangxi Duo Jia sugar enterprise is gradually mating to be mounted with compound steel ageing sugar bucket, introduces white granulated sugar ageing work Skill, to preferably improve the quality of white granulated sugar.Compound steel ageing sugar bucket is substantially a kind of vertical cylinder steel weldering Storage tank is connect, is gained the name due to being made of clad steel plate and containing sugar material.Vertical cylinder steel welding storage tank is widely used in making The fields such as sugar, chemical industry, in manufacture installation process, common hanging method has crane upright method of hull section construction, gas jack-block, water to float formal dress Method, water-filling upside-down method of hull-section construction, hydraulic lifting upside-down method, built-in electric cucurbit upside-down method of hull-section construction etc..
Compound steel ageing sugar bucket with common vertical cylinder steel welding storage tank the difference is that, first is that coagulation soil matrix 10 meters above ground level or so of seat;Second is that sugar struggles against, interior bottom (i.e. concrete pedestal) is equipped with guiding cone, small using space.
In sugar manufacturing industry, the hanging method of general compound steel ageing sugar bucket is built-in electric cucurbit upside-down method of hull-section construction, Such mode hoisting process is, after concrete pedestal construction, the most upper circle siding in top and tank deck is first installed, in tank The facilities such as newel, lifting column, packing, console, electric block are inside set, newel and all lifting column wirerope are on top Packing is fixed on the inner wall of most upper circle siding using auxiliary tools such as jack, snap-gauges, is then mentioned with electric block by connection Packing is risen, a most upper circle siding and tank deck has been driven to rise slowly.When being raised to predetermined position, can carry out enclosing siding up and down Between group pair.When whole groups to, welding after, recycle electric block device packing is put down, packing is fixed again In on the inner wall of the second circle siding, then promoting tank body, group again to, welding, until tank body siding whole assembly welding is finished.
The shortcomings that such hanging method are as follows: firstly, the power-equipments such as electric block and lighting apparatus are set to tank body Inside, power supply are introduced in canister restricted clearance by outside, increase electric shock leakage risk, working security is poor;Secondly, It when packing is installed, needs to weld the inner surface of siding, cut and grinding process, be easy that inner tank wall is caused to damage Wound, reduces construction quality, is easy that carburizing contamination phenomenon occurs during sugaring, to influence the quality of commerieal sugar;Finally, Since equipment and worker are all in tank, activity space is smaller in tank, and construction is restricted, and construction efficiency is low.
The information disclosed in the background technology section is intended only to increase the understanding to general background of the invention, without answering When being considered as recognizing or imply that the information constitutes the prior art already known to those of ordinary skill in the art in any form.
Summary of the invention
The purpose of the present invention is to provide a kind of compound steel ageing sugar bucket hanging methods, to overcome in the prior art Set that formula electric block upside-down construction safety is poor, and construction efficiency is low, the ropy disadvantage of Storage Tank Construction.
To achieve the above object, the present invention provides a kind of compound steel ageing sugar bucket hanging methods, comprising the following steps:
Step 1, concrete foundation pedestal is built;
Step 2, composite assembly platform is installed: setting up the composite assembly platform in the outside of the concrete foundation pedestal, The height of the composite assembly platform be greater than or equal to the concrete foundation pedestal height and 3 mounting plates height it With;
Step 3, the first lifting device is installed, several first promotions are set in the outer wall of the concrete foundation pedestal Device;
Step 4, first layer siding is installed: the second lifting device of setting, run second lifting device and by several Mounting plate is promoted on the composite assembly platform, by several end to end formation first layer sidings of mounting plates;
Step 5, pre-install second layer siding: several described mounting plates are promoted to institute by operation second lifting device It states on composite assembly platform, by several described mounting plates around the outer wall of the first layer siding to form the second layer Siding;
Step 6, install packing: the packing is promoted to the outer of the first layer siding by operation first lifting device Side, and the packing is fixedly clamped on the outer wall of the first layer siding;
Step 7, second layer siding is installed: several described first lifting devices being connect with the packing, synchronous averaging Several described first lifting devices are to promote the first layer siding, by several described installations in the second layer siding Plate head and the tail are connected and fixed, and the second layer siding is fixed on to the lower end of the first layer siding;And
Step 8, third layer siding and several layers siding are installed: the packing is moved to the outer of the second layer siding Wall is simultaneously fixedly clamped, and carries out pre-installing the third layer siding using the process of step 5, described in the process installation using step 7 Third layer siding;Step 8 is repeated several times to install several layers siding.
Preferably, in above-mentioned technical proposal, in the step 3, first lifting device is along the concrete foundation The distribution of pedestal even circumferential.
Preferably, in above-mentioned technical proposal, first lifting device include lifting column, support, support frame, connecting rope, The lower end of built-in fitting and traction mechanism, the lifting column is installed on the upper of the concrete foundation pedestal by the support End, the traction mechanism are installed on the lifting column, and the front end of support frame as described above passes through the support and the coagulation soil matrix The connection of plinth pedestal, the rear end of support frame as described above extend to the outside of the composite assembly platform, and the built-in fitting is set to described The lower end of concrete foundation pedestal, one end of the connecting rope are connect with the upper end of the lifting column, the connecting rope it is another End is connect with the built-in fitting, and the rear end of the connecting rope winding support frame as described above.
Preferably, in above-mentioned technical proposal, first lifting device is additionally provided with several connectors, the lifting column Upper end one connector is installed, the connector is installed, adjacent two described on support frame as described above One lifting device is connected with each other by several described connectors.
Preferably, in above-mentioned technical proposal, the traction mechanism is electric block.
Preferably, in above-mentioned technical proposal, in the step 5, several described mounting plates is promoted to described group and are merged During on assembling platform, using second lifting device by several described mounting plates from the outer wall of the first layer siding In gap between the composite assembly platform on lifting to the composite assembly platform.
Preferably, in above-mentioned technical proposal, second lifting device is crane.
It preferably, further include installation top cover in above-mentioned technical proposal, in the step 8, the top cover includes upper layer top cover And lower layer's top cover, the upper layer top cover are set to the upper end of the first layer siding, lower layer's top cover is located at the upper layer The lower section of top cover.
Compared with prior art, the invention has the following beneficial effects:
1, a kind of compound steel ageing sugar bucket hanging method of the invention, by being set up in the outside of concrete foundation pedestal Composite assembly platform, and the first lifting device is set in the outer wall of concrete foundation pedestal, by the way that the second lifting device energy is arranged Enough to lift several mounting plates to composite assembly platform, personnel weld the outer wall of mounting plate on composite assembly platform Fixed to form first layer siding, installation second layer siding after the first lifting device promotes first layer siding is connect, successively It installs to several layers siding.For the present invention by constructing in outside, construction area is larger, and personnel activity is convenient, and can Effectively avoid Danger Electric shock risk;Mounting plate carries out welding in outside to form several layers siding, and welding position on the outer wall, is not disturbed The composite layer of dynamic ageing sugar bucket inner wall, ensure that the cleaning of inner wall is smooth, and composite layer Forming Quality is high after construction, is aged in sugar material During storage, secondary pollution will not be generated by directly contacting with white granulated sugar, effectively ensure white granulated sugar quality.
Detailed description of the invention
Fig. 1 is a kind of flow chart of compound steel ageing sugar bucket hanging method of the present invention.
Fig. 2 is the structural schematic diagram that the first lifting device of the invention is installed on concrete foundation pedestal.
Fig. 3 is the top view of Fig. 2.
Main appended drawing reference explanation:
1- first layer siding, 2- scaffold, 3- lifting column, 4- traction mechanism, 5- connecting rope, 6- support, 7- support frame, 8- Built-in fitting, 9- sugar bottom sheet, 10- concrete foundation pedestal, 11- connector.
Specific embodiment
With reference to the accompanying drawing, specific embodiments of the present invention will be described in detail, it is to be understood that guarantor of the invention Shield range is not limited by the specific implementation.
Unless otherwise explicitly stated, otherwise in entire disclosure and claims, term " includes " or its change Changing such as "comprising" or " including " etc. will be understood to comprise stated element or component, and not exclude other members Part or other component parts.
With reference to Fig. 1, a kind of compound steel ageing sugar bucket hanging method, comprising the following steps:
Step 1, concrete foundation pedestal is built;
Step 2, composite assembly platform is installed: setting up composite assembly platform in the outside of concrete foundation pedestal, group is merged The height of assembling platform is greater than or equal to the height of concrete foundation pedestal and the sum of the height of 3 mounting plates;
Step 3, the first lifting device is installed, several the first lifting devices are set in the outer wall of concrete foundation pedestal;
Step 4, install first layer siding 1: the second lifting device of setting runs the second lifting device and installs several Plate is promoted on composite assembly platform, by the end to end formation first layer siding 1 of several mounting plates;
Step 5, pre-install second layer siding: several mounting plates are promoted to composite assembly and put down by the second lifting device of operation On platform, several mounting plates are formed into second layer siding around the outer wall of first layer siding 1;
Step 6, install packing: packing is promoted to the outside of first layer siding 1 by the first lifting device of operation, and by packing It is fixedly clamped on the outer wall of first layer siding 1;
Step 7, second layer siding is installed: several first lifting devices are connect with packing, synchronous averaging several the Several mounting plates head and the tail in second layer siding are connected and fixed by one lifting device with promoting first layer siding 1, and by second Layer siding is fixed on the lower end of first layer siding 1;And
Step 8, third layer siding and several layers siding are installed: packing is moved to outer wall and the clamping of second layer siding It is fixed, pre-installation third layer siding is carried out using the process of step 5, third layer siding is installed using the process of step 7;It repeats to walk Rapid 8 several times to install several layers siding until installation process terminates.
With reference to Fig. 2, composite assembly platform includes scaffold 2 and sugared bottom sheet 9, and step 2 detailed process is, by scaffold 2 install from the bottom up along the outer wall of concrete foundation pedestal, scaffold 2 in a ring, when scaffold 2 height and coagulation soil matrix When the height of plinth pedestal is consistent, sugared bottom sheet 9 is set up in the upper end of concrete, sugared bottom sheet 9 also in a ring, take by sugared bottom sheet 9 If continuing up to set up scaffold 2 after the completion;During setting up, several connecting rods can be used by scaffold 2 and coagulation The outer wall of earth foundation pedestal is fixed to each other, to improve the stability of scaffold 2;During setting up, with single mounting plate Height calculates, and the height of scaffold 2 is at least consistent with the sum of the height of concrete foundation pedestal and 3 mounting plates, in order to Connection is installed between upper layer and lower layer siding.
In step 3, the first lifting device is distributed along concrete foundation pedestal even circumferential, with reference to Fig. 2, the first lifting device Including lifting column 3, support 6, support frame 7, connecting rope 5, built-in fitting 8 and traction mechanism 4, the lower end of lifting column 3 passes through support 6 Be installed on the upper end of concrete foundation pedestal, traction mechanism 4 is installed on lifting column 3, the front end of support frame 7 by support 6 with The connection of concrete foundation pedestal, the rear end of support frame 7 extend to the outside of scaffold 2, and built-in fitting 8 is set to concrete foundation bottom The lower end of seat, one end of connecting rope 5 are connect with the upper end of lifting column 3, and the other end of connecting rope 5 is connect with built-in fitting 8, and are connected Rope 5 is set around the rear end of support frame 7.Traction mechanism 4 is able to ascend or lands siding or packing connected to it, mitigates people Member's labor intensity;In 4 operational process of traction mechanism, connecting rope 5 is capable of providing pulling force, and support frame 7 is capable of providing support force, with Convenient for 3 stress balance of lifting column, so as to improve the stability of structure, it is conducive to lifting operation.Traction mechanism 4 is electronic calabash Reed, electric block have the characteristics that small in size, lifting force is big, are easily installed use.
With reference to Fig. 3, the first lifting device is additionally provided with several connectors 11, and the upper end of lifting column 3 is equipped with a company Fitting 11, a connector 11 is also equipped on support frame 7, and two adjacent the first lifting devices pass through 11 phase of connector and interconnect It connecing, several the first lifting devices can be connected and fixed by several connectors 11, so that integrally-built stability is improved, benefit Packing is promoted and landed in traction mechanism 4.
In step 4, the second lifting device is set, the second lifting device can be crane, and crane installs several Plate is lifted to sugared bottom sheet 9, by the end to end formation first layer siding of several mounting plates, link position welded with Several mounting plates are made to be fixed to each other.
In step 5, during several mounting plates are promoted to sugared bottom sheet 9, several are installed using crane Plate is lifted from the gap between the outer wall and scaffold 2 of first layer siding 1 to composite assembly platform.Crane is used first Mounting plate is promoted to the upper end of scaffold 2, then installation is slowly declined by the gap between scaffold 2 and first layer siding 1 Mounting plate is dismantled after finally dropping to predetermined altitude and is placed on sugared bottom sheet 9 by plate.
Installation top cover is further comprised in step 8.Top cover includes upper layer top cover and lower layer's top cover, and upper layer top cover is set to The upper end of one layer of siding, lower layer's top cover are located at the lower section of upper layer top cover.Upper layer top cover can rain cover, convenient for keep siding in The drying in portion;It is pavilion sheaf space between upper layer top cover and lower layer's top cover, pavilion sheaf space can arrange ancillary equipment and component.Top cover Installation process carries out after several layers siding is installed, it is preferable that top cover installation is carried out after being installed the 8th layer of siding Process first carries out the installation of lower layer's top cover, then carries out upper layer top cover installation, and upper layer top cover and lower layer's top cover are by several blades Composition.The installation process of upper layer top cover and lower layer's top cover are as follows: in the upper-center setting limit newel of sugared bottom sheet 9, fortune Row crane is interconnected in limit center by several leaf blade hangings to the upper end of corresponding siding, by the upper end of several blades The upper end of column, the lower end of several blades are connected with the upper end of corresponding siding, form top cover after connecting portion is welded and fixed.
A kind of compound steel ageing sugar bucket hanging method of the invention, by setting up group in the outside of concrete foundation pedestal It is merged assembling platform, and several mounting plates are welded on composite assembly platform, so as to carry out clad steel in outside The installation exercise of system ageing sugar bucket, reduces Danger Electric shock risk.The present invention in outside by constructing, and construction area is larger, personnel Activity is convenient, so as to improve construction efficiency;Mounting plate is welded in outside, welding position on the outer wall, so as to The integrated degree for keeping the composite layer of ageing sugar bucket inner wall, ensure that clean smooth, the composite layer Forming Quality after construction of inner wall Height, during sugar material is aged and stores, composite layer inner wall is directly contacted with white granulated sugar will not generate secondary pollution, effectively ensure white The quality of granulated sugar.
The aforementioned description to specific exemplary embodiment of the invention is in order to illustrate and illustration purpose.These descriptions It is not wishing to limit the invention to disclosed precise forms, and it will be apparent that according to the above instruction, can much be changed And variation.The purpose of selecting and describing the exemplary embodiment is that explaining specific principle of the invention and its actually answering With so that those skilled in the art can be realized and utilize a variety of different exemplary implementation schemes of the invention and Various chooses and changes.The scope of the present invention is intended to be limited by claims and its equivalents.

Claims (8)

1. a kind of compound steel ageing sugar bucket hanging method, which comprises the following steps:
Step 1, concrete foundation pedestal is built;
Step 2, composite assembly platform is installed: setting up the composite assembly platform in the outside of the concrete foundation pedestal, it is described The height of composite assembly platform is greater than or equal to the height of the concrete foundation pedestal and the sum of the height of 3 mounting plates;
Step 3, the first lifting device is installed, several the first promotion dresses are set in the outer wall of the concrete foundation pedestal It sets;
Step 4, install first layer siding: the second lifting device of setting runs second lifting device and installs several Plate is promoted on the composite assembly platform, by several end to end formation first layer sidings of mounting plates;
Step 5, pre-install second layer siding: several described mounting plates are promoted to described group by operation second lifting device It is merged on assembling platform, several described mounting plates is formed into the second layer wall around the outer wall of the first layer siding Plate;
Step 6, install packing: the packing is promoted to the outside of the first layer siding by operation first lifting device, And the packing is fixedly clamped on the outer wall of the first layer siding;
Step 7, second layer siding is installed: several described first lifting devices being connect with the packing, synchronous averaging is several A first lifting device is first by several described mounting plates in the second layer siding to promote the first layer siding Tail is connected and fixed, and the second layer siding is fixed on to the lower end of the first layer siding;And
Step 8, third layer siding and several layers siding are installed: the packing is moved to the outer wall of the second layer siding simultaneously It is fixedly clamped, carries out pre-installing the third layer siding using the process of step 5, the third is installed using the process of step 7 Layer siding;Step 8 is repeated several times to install several layers siding.
2. compound steel ageing sugar bucket hanging method according to claim 1, it is characterised in that: described in the step 3 First lifting device is to be distributed along the concrete foundation pedestal even circumferential.
3. compound steel ageing sugar bucket hanging method according to claim 1 or 2, it is characterised in that: described first is promoted Device includes lifting column, support, support frame, connecting rope, built-in fitting and traction mechanism, and the lower end of the lifting column passes through described Support is installed on the upper end of the concrete foundation pedestal, and the traction mechanism is installed on the lifting column, support frame as described above Front end connect by the support with the concrete foundation pedestal, the rear end of support frame as described above extends to the composite assembly The outside of platform, the built-in fitting are set to the lower end of the concrete foundation pedestal, and one end of the connecting rope is mentioned with described The upper end of setting prop connects, and the other end of the connecting rope is connect with the built-in fitting, and the connecting rope winding support frame as described above Rear end.
4. compound steel ageing sugar bucket hanging method according to claim 3, it is characterised in that: first lifting device Several connectors are additionally provided with, the upper end of the lifting column is equipped with the connector, is equipped on support frame as described above One connector, first lifting device of adjacent two are connected with each other by several described connectors.
5. compound steel ageing sugar bucket hanging method according to claim 3, it is characterised in that: the traction mechanism is electricity Dynamic cucurbit.
6. compound steel ageing sugar bucket hanging method according to claim 1, it is characterised in that: in the step 5, if will During the dry mounting plate is promoted on the composite assembly platform, using second lifting device by several institutes It states mounting plate and lifts from the gap between the outer wall and the composite assembly platform of the first layer siding to described group and be merged On assembling platform.
7. compound steel ageing sugar bucket hanging method according to claim 1 or 6, it is characterised in that: described second is promoted Device is crane.
8. compound steel ageing sugar bucket hanging method according to claim 1, it is characterised in that: also wrapped in the step 8 Installation top cover is included, the top cover includes upper layer top cover and lower layer's top cover, and the upper layer top cover is set to the first layer siding Upper end, lower layer's top cover is located at the lower section of the upper layer top cover.
CN201710600946.5A 2017-07-21 2017-07-21 A kind of compound steel ageing sugar bucket hanging method Active CN107399670B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2603073A1 (en) * 1976-01-28 1977-08-04 Schering Ag Framework con1ainers for tanks - can be coupled and stacked, partic. useful for tanks contg. dangerous liquids
CN203269401U (en) * 2013-05-21 2013-11-06 胜利油田胜利石油化工建设有限责任公司 Rotary hoisting device for enclosing steel vault storage tank wall plates
CN203638979U (en) * 2013-12-13 2014-06-11 中石化南京工程有限公司 Device for mounting tank floor in low-temperature storage tank
CN203889972U (en) * 2014-05-19 2014-10-22 江苏江安集团有限公司 Rotary trolley hoisting mechanism
CN204163095U (en) * 2014-06-04 2015-02-18 富春通信股份有限公司 A kind of foundation structure of building and combined member thereof

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2747658B1 (en) * 1996-04-19 1998-08-14 Mennesson Manutention BULK STORAGE FACILITY OF RESIDUES

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2603073A1 (en) * 1976-01-28 1977-08-04 Schering Ag Framework con1ainers for tanks - can be coupled and stacked, partic. useful for tanks contg. dangerous liquids
CN203269401U (en) * 2013-05-21 2013-11-06 胜利油田胜利石油化工建设有限责任公司 Rotary hoisting device for enclosing steel vault storage tank wall plates
CN203638979U (en) * 2013-12-13 2014-06-11 中石化南京工程有限公司 Device for mounting tank floor in low-temperature storage tank
CN203889972U (en) * 2014-05-19 2014-10-22 江苏江安集团有限公司 Rotary trolley hoisting mechanism
CN204163095U (en) * 2014-06-04 2015-02-18 富春通信股份有限公司 A kind of foundation structure of building and combined member thereof

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