CN107398673A - A kind of TBM is main to drive wear-resistant strip welding tooling and wear-resistant strip production method - Google Patents

A kind of TBM is main to drive wear-resistant strip welding tooling and wear-resistant strip production method Download PDF

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Publication number
CN107398673A
CN107398673A CN201710902194.8A CN201710902194A CN107398673A CN 107398673 A CN107398673 A CN 107398673A CN 201710902194 A CN201710902194 A CN 201710902194A CN 107398673 A CN107398673 A CN 107398673A
Authority
CN
China
Prior art keywords
wear
plate
welding
resistant strip
support baseboard
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710902194.8A
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Chinese (zh)
Inventor
赵小明
李楠
黄彦乐
李振涛
段景林
张志刚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Railway Engineering Equipment Group Shield Manufacturing Co Ltd
Original Assignee
China Railway Engineering Equipment Group Shield Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Railway Engineering Equipment Group Shield Manufacturing Co Ltd filed Critical China Railway Engineering Equipment Group Shield Manufacturing Co Ltd
Priority to CN201710902194.8A priority Critical patent/CN107398673A/en
Publication of CN107398673A publication Critical patent/CN107398673A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories

Abstract

The present invention relates to TBM shield machine manufacturing fields, the main driving wear-resistant strip welding tooling of specifically a kind of TBM and wear-resistant strip production method, including support baseboard, welding procedure groove is offered perpendicular to support baseboard length direction in the middle top surface of the support baseboard;The support baseboard top surface side, straight line is uniformly fixedly installed the datum plate of protrusion along its length;The position that the support baseboard opposite side corresponds to welding procedure groove adjacent reference plate sets limited location adjustable plate;The both sides of welding procedure groove adjacent reference plate are provided with pressure fixed plate, and upper pressure fixed plate both ends are fixed on support baseboard by removable fasteners, the main driving wear-resistant strip welding toolings of TBM and wear-resistant strip production method of the present invention, wearing plate can be effectively avoided in welding process to be distorted in the longitudinal direction deformation, weld seam position wearing plate can be avoided to produce depression simultaneously, ensure that the product quality of only several millimeters thick wear-resistant strips.

Description

A kind of TBM is main to drive wear-resistant strip welding tooling and wear-resistant strip production method
Technical field
The present invention relates to TBM shield machine manufacturing fields, the main driving wear-resistant strip welding tooling of specifically a kind of TBM and wear-resisting Band production method.
Background technology
TBM is the special excavating equipment of mountain tunnel in engineering, the key core equipment in engineering construction, and the main driving of cutterhead It is the key position of shield machine again, therefore the quality of main driving affects the quality and construction effect of whole shield, and lead The manufacturing process of the internal abrasion-resistant stee band of driving is core key technology again, correct grasp and redundancy technique, the production domesticization to shield Great impetus is suffered from internationalization.
Conventional shield owner drives seal wear-resistant ring to use quenching technology for surfaces, and wear ring goes out after short distance is constructed Now relatively deep abrasion groove, and TBM excavation is apart from longer, operating mode is more complicated, and the influence shaken to sealing is more acute, material Quenching technology for surfaces can not meet high-performance TBM requirement.The longer mountain tunnel construction in field, without short distance From the necessary condition for tearing machine overhauling open, this requires main driving sealing to have longer service life.TBM construction environment one As it is more severe compared with shield machine operating mode, larger vibrations and dust etc. are all to main driving sealing and wear-resisting ring in excavation Damage larger.When main driving wear-resisting ring abrasion, seal failure, and TBM be in buried depth deeper, no inspection-pit or excavations one In the case that individual inspection-pit cost is very high, more change owner driving sealing and wear-resisting ring are just into a problem.
The product quality of wear-resistant strip turns into the deciding factor for influenceing the wear-resisting band life-span, and wear-resistant strip overall length is generally 20 Rice, in addition it is longer, it is welded to form by more piece, each section is most long only 3.1 meters, and weld seam is more, and wear-resistant strip alloy thickness only has 1.6mm, slight deformation during welding, is embodied just on whole wear-resistant strip than more significant.The deformation master of weld seam stitching position There are two kinds of forms, one is the depression perpendicular to face of weld, forms molten bath in welding process, temperature above and below sheet material be present Difference, welds the relatively low cooling meat first of temperature of side, opposite side during cooling meat then can by outside tension, from Weld side is observed, and the wear-resisting band plate of weld seam position is depression;The another of weld seam stitching position is deformed into wear-resisting band plate in length Torsional deformation on direction, same is still too thin because of wear-resisting band plate, and the weld seam of splicing is long, and one weld seam of welding probably needs The time of 3 minutes, the weld seam of back segment do not complete welding also, and the weld seam of leading portion has shunk shaping, and welding stress is delivered to The position while welding of back segment, the irregular torsional deformation of whole piece weld seam is caused, therefore, how to overcome wear-resisting band plate in welding process Deformation turn into emphasis need to solve the problems, such as.
The content of the invention
The defects of goal of the invention of the present invention is to overcome described in background technology, so as to realize that one kind can effectively press down Produce slight deformation during the main driving wear-resistant strip plate weld of TBM processed, ensure welding quality the main driving wear-resistant strip welding toolings of TBM and Wear-resistant strip production method.
For achieving the above object, the technical scheme is that:A kind of main driving wear-resistant strip welding toolings of TBM, bag Support baseboard is included, the top of the support baseboard is plane, is grown in the middle top surface of the support baseboard perpendicular to support baseboard Degree direction offers welding procedure groove;The support baseboard top surface side, straight line is uniformly fixedly installed protrusion along its length Datum plate;The position that the support baseboard opposite side corresponds to welding procedure groove adjacent reference plate sets limited location adjustable plate, institute Its width between datum plate can be adjusted flexibly by stating spacing adjustable plate;The both sides of welding procedure groove adjacent reference plate are provided with Upper pressure fixed plate, the bottom surface of the upper pressure fixed plate is plane, and upper pressure fixed plate both ends are fixed by removable fasteners On support baseboard.
As the preferred technical solution of the present invention, the spacing adjustable plate includes spacing plate body, bar hole and detachable tight Firmware, the bar hole are two through holes being parallel to each other on support baseboard width, and spacing plate body vertical bar shape hole is set Put, and spacing plate body is fixedly installed on the support baseboard above bar hole by removable fasteners.
As the preferred technical solution of the present invention, the welding procedure groove is to be passed through completely on the width of support baseboard Logical groove, and the width of welding procedure groove is 2mm ~ 4mm.
As the preferred technical solution of the present invention, the datum plate is symmetrical arranged on welding procedure groove.
As the preferred technical solution of the present invention, removable fasteners are bolt and nut fastener.
A kind of main driving wear-resistant strip production methods of TBM, comprise the following steps:
Step 1:Wear-resistant strip plate cutting, using laser cutting blanking during wear-resistant strip plate cutting, determined according to design requirement more The wear-resisting band plate of block rectangle.
Step 2:Frock is fixed before welding, prepares a set of main driving wear-resistant strip welding toolings of TBM as described above, by phase Adjacent two pieces of wear-resisting band plates are placed on support baseboard on the symmetrical apical grafting of welding procedure groove, and datum plate is close in wear-resisting band plate side, Opposite side is by adjusting spacing adjustable plate clamping fixed;The upper pressure fixed plate of datum plate both sides is pressed on wear-resisting band plate, then Upper pressure fixed plate both ends are fixed on support baseboard both sides by bolt and nut fastener.
Step 3:Wear-resisting band plate argon arc welding welding, according to field test data, determine speed of welding, the weldering of wear-resisting band plate Connect electric current, welding amplitude of fluctuation parameter, by two pieces of wear-resisting band plate seams directly over welding procedure groove using argon arc welding and Special welding wire progressively soldering, accurate control weld seam molten bath shaping in welding process.
Step 4:Weld strength quality test, the weld strength of different welding parameters is contrasted using bender, it is right Different weld hardness carry out hardness test.
Step 5:Under different temperatures gradient, carry out the actual pyrocondensation of wear-resisting band plate and tested than change, obtain every 10 DEG C swollen Swollen value, according to material ductility in itself and hot shortness, wear-resistant strip ring diameter, calculated and tested by data, finally Determine entire length after wear-resisting welding.
Step 6:Whole wear-resistant strip is detected using dye penetrant inspection, determines wear-resistant strip table during blanking, clamping etc. Face not damaged, weld seam is detected using radiographic inspection, it is ensured that zero defect inside weld seam.
The main driving wear-resistant strip welding toolings of TBM of the present invention and the beneficial effect of wear-resistant strip production method:
1. the main driving wear-resistant strip welding toolings of the TBM of the present invention and wear-resistant strip production method, effectively can be avoided in welding process Wearing plate is distorted deformation in the longitudinal direction, while weld seam position wearing plate can be avoided to produce depression, be ensure that and is only counted The product quality of the wear-resistant strip of millimeters thick.
2. the main driving wear-resistant strip welding toolings of the TBM of the present invention and wear-resistant strip production method, ensure that the wear-resistant strip of welding Total quality, wear-resistant strip surface abrasion is slight, and sealing effectiveness is with the obvious advantage, more adapt to excavate long distance tunnel, it is main driving it is close Envelope can have longer service life.
Brief description of the drawings
Fig. 1 is the structural representation of the main driving wear-resistant strip welding toolings of the TBM of the present invention;
Fig. 2 is Fig. 1 present invention looks up structural representation.
In figure:1- support baseboards, 2- welding procedure grooves, 3- datum plates, the spacing adjustable plates of 4-, the spacing plate bodys of 401-, 402- Bar hole, fixed plate, 6- bolt and nut fasteners are pressed on 5-.
Embodiment
Below in conjunction with the accompanying drawings and by specific embodiment main driving wear-resistant strip welding toolings of TBM to the present invention and resistance to Grinding belt production method does more detailed description.
In the description of the invention, it is to be understood that term " on ", " under ", "front", "rear", "left", "right", The orientation or position relationship of the instruction such as " top ", " bottom ", " interior ", " outer " are based on orientation shown in the drawings or position relationship, are only Described for the ease of description is of the invention with simplified, rather than the device or element of instruction or hint meaning must be with specifically sides Position, with specific azimuth configuration and operation, therefore be not considered as limiting the invention.
Embodiment 1:
The main driving wear-resistant strip welding toolings of TBM of the present invention, including support baseboard 1, the top of the support baseboard 1 is plane, In the middle top surface of the support baseboard 1 welding procedure groove 2 is offered perpendicular to the length direction of support baseboard 1;The support bottom The top surface side of plate 1, along its length straight line are uniformly fixedly installed the datum plate 3 of protrusion, and the datum plate 3 is on welding procedure Groove 2 is symmetrical arranged;The position that the opposite side of support baseboard 1 corresponds to the adjacent reference plate 3 of welding procedure groove 2 sets limited location to adjust Its width between datum plate 3 can be adjusted flexibly in plate 4, the spacing adjustable plate 4;The adjacent reference plate 3 of welding procedure groove 2 Both sides are provided with pressure fixed plate 5, and the bottom surface of the upper pressure fixed plate 5 is plane, and upper pressure fixed plate 5 both ends pass through bolt Nut fastener 6 is fixed on support baseboard 1.
The spacing adjustable plate 4 includes spacing plate body 401, bar hole 402 and bolt and nut fastener 6, the bar hole 402 be two through holes being parallel to each other on the width of support baseboard 1, and the vertical bar hole 402 of spacing plate body 401 is set, and Spacing plate body 401 is fixedly installed on by bolt and nut fastener 6 on the support baseboard 1 of the top of bar hole 402.
The welding procedure groove 2 on the width of support baseboard 1 completely through groove, and welding procedure groove 2 Width be 3mm.
A kind of main driving wear-resistant strip production methods of TBM, comprise the following steps:
Step 1:Wear-resistant strip plate cutting, using laser cutting blanking during wear-resistant strip plate cutting, determined according to design requirement more The wear-resisting band plate of block rectangle;
Step 2:Frock is fixed before welding, prepares a set of main driving wear-resistant strip welding toolings of TBM as described above, by adjacent two The wear-resisting band plate of block is placed on support baseboard 1 on 2 symmetrical apical grafting of welding procedure groove, and datum plate 3 is close in wear-resisting band plate side, separately Side is by adjusting the spacing clamping fixed of adjustable plate 4;The upper pressure fixed plate 5 of the both sides of datum plate 3 is pressed on wear-resisting band plate, then The upper pressure both ends of fixed plate 5 are fixed on the both sides of support baseboard 1 by bolt and nut fastener 6;
Step 3:Wear-resisting band plate argon arc welding welding, according to field test data, determine that the speed of welding of wear-resisting band plate, welding are electric Two pieces of wear-resisting band plate seams directly over welding procedure groove are utilized argon arc welding and special by stream, welding amplitude of fluctuation parameter Welding wire progressively soldering, accurate control weld seam molten bath shaping in welding process;
Step 4:Weld strength quality test, the weld strength of different welding parameters is contrasted using bender, to difference Weld hardness carries out hardness test;
Step 5:Under different temperatures gradient, carry out the actual pyrocondensation of wear-resisting band plate and tested than change, obtain every 10 DEG C of expansion Value, according to material ductility in itself and hot shortness, wear-resistant strip ring diameter, is calculated and tested by data, it is final true Entire length after fixed wear-resisting welding;
Step 6:Whole wear-resistant strip is detected using dye penetrant inspection, determine during blanking, clamping etc. wear-resisting belt surface without Damage, is detected using radiographic inspection to weld seam, it is ensured that zero defect inside weld seam.
The schematical embodiment of the present invention is the foregoing is only, is not limited to the scope of the present invention, it is any The equivalent variations and modification that those skilled in the art is made on the premise of present inventive concept and principle is not departed from, all should belong to In the scope of protection of the invention.

Claims (6)

1. a kind of main driving wear-resistant strip welding toolings of TBM, including support baseboard, the top of the support baseboard is plane, and it is special Sign is:In the middle top surface of the support baseboard welding procedure groove is offered perpendicular to support baseboard length direction;The branch Support plate top surface side, straight line is uniformly fixedly installed the datum plate of protrusion along its length;The support baseboard opposite side pair Answer the position of welding procedure groove adjacent reference plate that limited location adjustable plate is set, it can be adjusted flexibly apart from base in the spacing adjustable plate Width between quasi- plate;The both sides of welding procedure groove adjacent reference plate are provided with pressure fixed plate, under the upper pressure fixed plate Bottom surface is plane, and upper pressure fixed plate both ends are fixed on support baseboard by removable fasteners.
2. the main driving wear-resistant strip welding toolings of TBM according to claim 1, it is characterised in that:The spacing adjustable plate bag Spacing plate body, bar hole and removable fasteners are included, the bar hole is two to be parallel to each other on support baseboard width Bar through hole, spacing plate body vertical bar shape hole are set, and spacing plate body is fixedly installed on above bar hole by removable fasteners Support baseboard on.
3. the main driving wear-resistant strip welding toolings of TBM according to claim 1, it is characterised in that:The welding procedure groove is On the width of support baseboard completely through groove, and the width of welding procedure groove is 2mm ~ 4mm.
4. the main driving wear-resistant strip welding toolings of TBM according to claim 1, it is characterised in that:The datum plate is on weldering Technology groove is connect to be symmetrical arranged.
5. the main driving wear-resistant strip welding toolings of TBM according to claim 1 ~ 4 any one claim, its feature exist In:Removable fasteners are bolt and nut fastener.
A kind of 6. main driving wear-resistant strip production methods of TBM, it is characterised in that:Comprise the following steps:
Step 1:Wear-resistant strip plate cutting, using laser cutting blanking during wear-resistant strip plate cutting, determined according to design requirement more The wear-resisting band plate of block rectangle;
Step 2:Frock is fixed before welding, prepares a set of main driving wear-resistant strip welding toolings of TBM as claimed in claim 1, will Adjacent two pieces of wear-resisting band plates are placed on support baseboard on the symmetrical apical grafting of welding procedure groove, and benchmark is close in wear-resisting band plate side Plate, opposite side is by adjusting spacing adjustable plate clamping fixed;The upper pressure fixed plate of datum plate both sides is pressed on wear-resisting band plate, connect And upper pressure fixed plate both ends are fixed on support baseboard both sides by bolt and nut fastener;
Step 3:Wear-resisting band plate argon arc welding welding, according to field test data, determine that the speed of welding of wear-resisting band plate, welding are electric Two pieces of wear-resisting band plate seams directly over welding procedure groove are utilized argon arc welding and special by stream, welding amplitude of fluctuation parameter Welding wire progressively soldering, accurate control weld seam molten bath shaping in welding process;
Step 4:Weld strength quality test, the weld strength of different welding parameters is contrasted using bender, to difference Weld hardness carries out hardness test;
Step 5:Under different temperatures gradient, carry out the actual pyrocondensation of wear-resisting band plate and tested than change, obtain every 10 DEG C of expansion Value, according to material ductility in itself and hot shortness, wear-resistant strip ring diameter, is calculated and tested by data, it is final true Entire length after fixed wear-resisting welding;
Step 6:Whole wear-resistant strip is detected using dye penetrant inspection, determine during blanking, clamping etc. wear-resisting belt surface without Damage, is detected using radiographic inspection to weld seam, it is ensured that zero defect inside weld seam.
CN201710902194.8A 2017-09-29 2017-09-29 A kind of TBM is main to drive wear-resistant strip welding tooling and wear-resistant strip production method Pending CN107398673A (en)

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CN201710902194.8A CN107398673A (en) 2017-09-29 2017-09-29 A kind of TBM is main to drive wear-resistant strip welding tooling and wear-resistant strip production method

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CN201710902194.8A CN107398673A (en) 2017-09-29 2017-09-29 A kind of TBM is main to drive wear-resistant strip welding tooling and wear-resistant strip production method

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113550755A (en) * 2021-07-14 2021-10-26 中铁工程装备集团有限公司 Wear-resisting area and shield constructs owner and drive sealed runway

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Publication number Priority date Publication date Assignee Title
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CN101020281A (en) * 2007-03-06 2007-08-22 江苏大学 Deformable welding fixture for plate splicing welding with linear and curved weld seams
CN103817400A (en) * 2014-02-28 2014-05-28 金川集团股份有限公司 Arc striking and quenching device for coil-merging welding of nickel base alloy strip and using method of arc striking and quenching device
CN205200777U (en) * 2015-12-11 2016-05-04 中船重工(青岛)轨道交通装备有限公司 Wear -resisting tape welding connects frock
CN207223284U (en) * 2017-09-29 2018-04-13 中铁工程装备集团盾构制造有限公司 A kind of main driving wear-resistant strip welding toolings of TBM

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001287090A (en) * 2000-04-10 2001-10-16 Mitsubishi Heavy Ind Ltd Reference positioning mechanism in butt welding
CN101020281A (en) * 2007-03-06 2007-08-22 江苏大学 Deformable welding fixture for plate splicing welding with linear and curved weld seams
CN103817400A (en) * 2014-02-28 2014-05-28 金川集团股份有限公司 Arc striking and quenching device for coil-merging welding of nickel base alloy strip and using method of arc striking and quenching device
CN205200777U (en) * 2015-12-11 2016-05-04 中船重工(青岛)轨道交通装备有限公司 Wear -resisting tape welding connects frock
CN207223284U (en) * 2017-09-29 2018-04-13 中铁工程装备集团盾构制造有限公司 A kind of main driving wear-resistant strip welding toolings of TBM

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113550755A (en) * 2021-07-14 2021-10-26 中铁工程装备集团有限公司 Wear-resisting area and shield constructs owner and drive sealed runway

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Application publication date: 20171128

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