CN107398221A - Laboratory is with mixer of chemical industry filter-pressing sediment mixture - Google Patents

Laboratory is with mixer of chemical industry filter-pressing sediment mixture Download PDF

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Publication number
CN107398221A
CN107398221A CN201610339649.5A CN201610339649A CN107398221A CN 107398221 A CN107398221 A CN 107398221A CN 201610339649 A CN201610339649 A CN 201610339649A CN 107398221 A CN107398221 A CN 107398221A
Authority
CN
China
Prior art keywords
mixer
chemical industry
press filtration
vibrating
mixing material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610339649.5A
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Chinese (zh)
Inventor
秦娟
顾敏佳
崔崇
赵秦仪
宋德锋
张士华
孙巍巍
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LIANYUNGANG RESEARCH INSTITUTE OF NANJING UNIVERSITY OF SCIENCE AND TECHNOLOGY
Nanjing University of Science and Technology
Original Assignee
LIANYUNGANG RESEARCH INSTITUTE OF NANJING UNIVERSITY OF SCIENCE AND TECHNOLOGY
Nanjing University of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by LIANYUNGANG RESEARCH INSTITUTE OF NANJING UNIVERSITY OF SCIENCE AND TECHNOLOGY, Nanjing University of Science and Technology filed Critical LIANYUNGANG RESEARCH INSTITUTE OF NANJING UNIVERSITY OF SCIENCE AND TECHNOLOGY
Priority to CN201610339649.5A priority Critical patent/CN107398221A/en
Publication of CN107398221A publication Critical patent/CN107398221A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00Mixers with shaking, oscillating, or vibrating mechanisms
    • B01F31/20Mixing the contents of independent containers, e.g. test tubes
    • B01F31/265Mixing the contents of independent containers, e.g. test tubes the vibrations being caused by an unbalanced rotating member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00Mixers with shaking, oscillating, or vibrating mechanisms
    • B01F31/56Mixers with shaking, oscillating, or vibrating mechanisms having a vibrating receptacle provided with stirring elements, e.g. independent stirring elements

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)

Abstract

The invention discloses a stirrer for a chemical filter-pressing residue mixture for a laboratory, which belongs to the field of industrial machinery and comprises three mechanisms: elevating system, rabbling mechanism and vibration mechanism. The lifting mechanism realizes a lifting function through a screw rod lifter controlled by a motor. In the stirring mechanism, a double-speed motor transmits power to a main shaft in a transmission box through a coupler and decelerates, the main shaft drives stirring blades fixed on an eccentric seat to revolve, and meanwhile, the stirring blades complete rotation around a fixed internal gear through a planetary gear at the upper end of a stirring blade shaft. The lower part of the table top of the vibrating table of the vibrating mechanism is provided with a motor with two ends and double output shafts, and the two ends and the double output shafts are respectively provided with two groups of vibrating wheels with vibrators to generate exciting force to realize the vibrating function. The stirring equipment provided by the invention can enable the chemical filter-pressing residue mixture to be more uniform and efficient.

Description

A kind of mixer of use for laboratory chemical industry press filtration dregs mixing material
Technical field
Chemical industry press filtration dregs mixing material is reduced the present invention relates to a kind of using effect of vibration and forced action type stirring simultaneously Cohesive force, reach the mechanical system of Quick uniform stirring purpose, belong to field of industrial machinery.
Background technology
Mixer is that cement plant, building unit, relevant professional universities and colleges and R&D institution's cement experiment room can not The equipment lacked, can be material stirring into the mixture uniformly to conform to quality requirements.Common laboratory uses Mixer belong to forced mixer, i.e., material sheared by the paddle of rotation, extruded, rolled With the pressure effect of mixing such as dish out, material is set to obtain uniform stirring in violent relative motion, but wear big and work( Consumption is big, there is stricter limitation to aggregate size, is only applicable to stir dryness concrete and lightweight aggregate concrete, For chemical industry filter-press residues class viscous material can not then reach within a short period of time really it is macroscopical with it is microcosmic on Homogeneous.Chemical industry filter-press residues water content is higher, sticky big, and conventional laboratory blender is difficult to itself and other Dryness material is well mixed, and agglomeration is obvious, has had a strong impact on shaping, calcination process and the product of compound Physical and chemical performance.In addition, when paddle works, the speed close to agitated kettle core is low, fast at pot wall Degree is high so that and agitated kettle centre turns into the low efficiency region of stirring, compound poor fluidity in this region, Chemical industry filter-press residues is easily adhered to paddle, substantially reduce stirring efficiency.
A kind of " forced action type oscillating mixer " (publication No.:The A of CN 104827574) in patent, its equipment Vibrating shaft be connected by vibrator with agitating shaft, this can increase the abrasion of axle, reduce the tight ness rating of between centers connection, Greatly shorten the service life of equipment.A kind of " stirring structure " (publication No.:The A of CN 105289384) specially In profit, the equipment is to drive buffing pad to drive agitating shaft to shake by percussion mechanism, can shorten equipment life;And And agitator is arranged on the sidepiece of frame and buffing pad, it has not been convenient to the fixation and use of agitated kettle." granule materials Vibration stirring device and Vibratory Mixing method " (publication No.:The A of CN 105396496) in patent, the equipment Material inlet and outlet is set in the side of cell body, picking and placeing for material is inconvenient in operation.
The content of the invention
It is an object of the invention to provide a kind of mixer of use for laboratory chemical industry press filtration dregs mixing material, in the same of stirring When apply vibration, make the yield shear stress τ of compound0Close to zero, i.e. compound glues close to complete liquefaction Property reduce, stirring efficiency improve, to solve problem present in above-mentioned background technology.
Realizing the technical solution of the object of the invention is:A kind of stirring of use for laboratory chemical industry press filtration dregs mixing material Machine, including three mechanisms:The elevating mechanism that is connected with base, vibrating mechanism and it is fixed on elevating mechanism upper end Rabbling mechanism;
The screw-threaded shaft elevator for realizing elevating function is provided with elevating mechanism, passes through the motor control being fixed on base System;
The two-speed motor of rabbling mechanism is fixed on the upper end of screw-threaded shaft elevator, and shaft coupling is electric by transmission case and double speed Motivation is connected, the main shaft connection eccentric mounting in transmission case, fixed stirring vane below eccentric mounting, and paddle Stirring rachis upper end is equipped with planetary gear, and planetary gear and internal gear are between transmission case lower end and eccentric mounting;
The shake table for vibrating is provided with vibrating mechanism, agitated kettle is connected on the table top of shake table, shake table Table top bottom be respectively provided with two groups of identical shaking with oscillator equipped with the double output shaft electric machines in both ends, its both ends shaft Wheel;
Elastic connection is formed by four groups of springs that are connected, hex nut and montant between table top and base.
Further, screw-threaded shaft elevator is arranged in frame, and frame is provided with the pillar of support elevating mechanism, and institute Screw-threaded shaft elevator, frame and the pillar stated are arranged in protective cover.
Further, the independent control that elevating mechanism is provided with the outside of protective cover switchs.Equipped with control on the outside of transmission-case cover The independent control switch of the stirring vane mixing speed of rabbling mechanism processed.Shaken on the outside of the window cover of shake table equipped with regulation The independent control switch of dynamic perdurabgility vibrating mechanism.
Further, the table top of agitated kettle and vibrating mechanism passes through eccentric grove rotational lock.
Further, the amplitude of shake table is 0.75 ± 0.05mm, and vibration frequency is 2800-3000 beats/min.
Further, spring is line footpath 3.0mm, and external diameter 40mm, length 300mm stainless steel compress bullet Spring.
The present invention compared with prior art, its remarkable advantage:(1) mixer is in agitating device action of forced stirring On the basis of add effect of vibration, the particle of chemical industry filter-press residues can be made to be in chatter state, destroy micelle Coherent structure, liquid is close to, mobility is presented, eliminated and stir inefficient area, greatly improve and dryness thing The well mixed efficiency of material;(2) vibration wave first passes to agitated kettle by vibration table, then passes to material, So as to ensure that the reliability of mixer complete machine and service life;(3) setting of elevating mechanism be easy to agitated kettle with Material picks and places;(4) switch of elevating mechanism, the switch of rabbling mechanism, the switch of vibrating mechanism are arranged to simultaneously Join circuit, provide facility for different operation selections, the reliability and service life of mixer complete machine can be improved; (5) mixer is simple in construction, reasonable in design, easy to operate and using effect is good.
Brief description of the drawings
Fig. 1 is a kind of mixer structural representation of use for laboratory chemical industry press filtration dregs mixing material of patent of the present invention;
Fig. 2 is that a kind of elevating mechanism of the mixer of use for laboratory chemical industry press filtration dregs mixing material of patent of the present invention is cut Face schematic diagram;
Fig. 3 is that a kind of rabbling mechanism of the mixer of use for laboratory chemical industry press filtration dregs mixing material of patent of the present invention is cut Face schematic diagram;
Fig. 4 is that a kind of vibrating mechanism of the mixer of use for laboratory chemical industry press filtration dregs mixing material of patent of the present invention is cut Face schematic diagram.
In figure:1. base;2. elevating mechanism;3. rabbling mechanism;4. vibrating mechanism;5. screw-threaded shaft elevator;6. Post;7. frame;8. protective cover;9. motor;10. two-speed motor;11. shaft coupling;12. transmission-case cover;13. Main shaft;14. transmission case;15. internal gear;16. eccentric mounting;17. planetary gear;18. stir rachis;19. stirring Leaf;20. agitated kettle;21. eccentric grove;22. table top;23. spring;24. montant;25. hex nut;26. vibration Platform;27. the double output shaft electric machines in both ends;28. shake wheel;29. oscillator;30. window cover.
Embodiment
The technical solution used in the present invention and its effect is expanded on further with reference to embodiment and accompanying drawing.
Embodiment
With reference to accompanying drawing 1, a kind of mixer of use for laboratory chemical industry press filtration dregs mixing material of the present invention is:
A kind of mixer of use for laboratory chemical industry press filtration dregs mixing material, including base 1, elevating mechanism 2, stirring Mechanism 3 and vibrating mechanism 4, described elevating mechanism 2 and vibrating mechanism 4 are arranged on base 1, mixer Structure 3 is fixed on the upper end of elevating mechanism 2.Power is transmitted to by described two-speed motor 10 by shaft coupling 11 Move the main shaft 13 in case 14 and slow down;Described main shaft 13 drives the paddle being fixed on eccentric mounting 16 19 are revolved round the sun, while paddle 19 is by stirring the planetary gear 17 of the upper end of rachis 18 in fixation Gear 15 completes rotation.The table top 22 of described vibrating mechanism 4 is rotated with agitated kettle 20 by eccentric grove 21 Locking;The table top 22 of described vibrating mechanism 4 is placed in the upper surface of four springs 23, and passes through spring The hex nut 25 and montant 24 of 23 lower ends form vertical elastic connection with base 1;Described table top 22 Bottom is respectively provided with two groups of identicals with oscillator 29 equipped with the double output shaft electric machines 27 in a both ends, its both ends shaft Shake wheel 28, produces exciting force and carrys out vibration table 22;Described screw-threaded shaft elevator 5 is controlled by motor 9, with connecting The pillar 6 being connected on support 7 is co-located in protective cover 8.
In the case where a kind of concrete structure of above-mentioned mixer of use for laboratory chemical industry press filtration dregs mixing material is supported, to stirring The materials such as chemical industry filter-press residues are added in pot 20, by agitated kettle 20 by the rotational lock of eccentric grove 21 in bobbing machine On the table top 22 of structure 4, the controlling switch of the outside screw-threaded shaft elevator 5 of protective cover 8 is opened, by rabbling mechanism 3 Paddle 19 fall into specified location in agitated kettle 20, then open the control of the outboard vibrations mechanism 4 of window cover 30 The controlling switch of switch and the outside rabbling mechanism of transmission-case cover 12, selection mix slowly.It can be found that mixing The viscosity of material significantly declines, and mobility increase, clustering phenomena significantly reduces, and substantially improves mixture particle Micro-property, quickly realize on compound both macro and micro all targets of homogeneous.
The operation principle of the device is:
(1) vibrate, stir coefficient selection
Apply vibration while stirring, mixture particle is constantly caused vibration by the effect of impulsive force.This Kind vibration makes the physico-mechanical properties of compound play change.First, thixotropic transformation makes generated colloid by coagulating Glue is converted into colloidal sol, next to that vibration source institute's work unclamps the contact point of particle, so as to destroy due to micro-pipe Intergranular cohesive force caused by pressure, and because particle directly contacts and caused mechanical interlocking, this Internal resistance just is substantially reduced, finally compound is partly or entirely liquefied, is had close to heavy liquid Property.
The thixotropy efficiency of compound, weighed with possessed structural viscosity after its liquefaction.Effect without friction When, the viscosity of compound can represent such as formula (1):
In formula, the shear stress of τ --- compound,
τ0--- the ultimate shearing stress of compound,
The shear viscosity of η --- compound,
--- the normal velocity gradient in perpendicular flow direction.
Experiment experience is, it is known that the ultimate shearing stress τ of compound0In some limit velocity VThe limitIt is in the past speed Function, it is then constant to exceed this, and this constant value typically goes to zero, as formula (2) and (3) represent:
τ0=f (V) (V<VThe limit) (2)
τ0(V >=the V of=K ≈ 0The limit) (3)
In formula, τ0--- the ultimate shearing stress of compound,
The vibration velocity of V --- compound,
VThe limit--- the vibration mark speed of compound,
F (V) --- the function of speed,
K --- constant.
It follows that when the movement velocity of compound major part particle is both greater than VThe limitWhen, then whole system connects It is bordering on complete liquefaction.Therefore, experiment will be vibrated with stirring collective effect when chemical industry press filtration dregs mixing material, shake Action is almost nil with the yield shear stress of lower compound, i.e., the viscosity reduction of compound, stirring efficiency substantially carry It is high.
(2) selection of mixer vibrating mechanism
The mixing plant of the present invention uses shake table, and to apply exciting force for compound, shake table is with being equipped with compound The contact of agitated kettle bottom surface, theoretic wave source is each numerous points on the contact surface, each caused by every The wave surface of ripple is hemisphere face, but because wave source is countless, according to Huygen's principle, wave group is laterally mutual Interference is offset, and only to a direction Free propagation, that is, is upwardly propagated, the wave surface of the wave group should be with connecing The parallel plane of contacting surface.Vibration wave is propagated in compound, by the damping action of compound, the loss of energy Amount is directly proportional to the thickness of propagation layer.
(3) the parameter selection of mixer vibrating mechanism
The parameter of shake table mainly has vibration frequency, amplitude, vibration perdurabgility etc..For compound, amplitude It should select coordinate mutually with the numerical value of frequency, make particle vibration decay small, and will not go out in vibration processes Existing inactive state.The amplitude of present invention selection shake table is 0.75 ± 0.05mm, when it makees jointly with mixer It during for compound, can increase its homogenization degree.The frequency of forced vibration is as close to mixture particle Intrinsic frequency, then resonance is produced, at this moment decay is minimum, and amplitude is up to maximum.But particle grade is very in compound It is more, it is impossible to apply such multi-frequency, can only be with certain particle size range, using a frequency.Therefore, test The grade often being had according to actual compound, and set amplitude, the vibration frequency of selection is 2800-3000 Beat/min.The amplitude that too high frequency is arranged in pairs or groups is smaller, it is impossible to makes the material in agitated kettle fully vibrated Effect, effect are undesirable.Still further aspect, too high vibration frequency influence whether whole Vibratory Mixing equipment In the life-span, improve use cost.
It is described above, for the person of ordinary skill of the art, can with technique according to the invention scheme and Technical concept makes other various corresponding changes and deformation, and all these changes and deformation should all belong to this hair Bright scope of the claims.

Claims (8)

  1. A kind of 1. mixer of use for laboratory chemical industry press filtration dregs mixing material, it is characterised in that including:With base (1) Connected elevating mechanism (2), vibrating mechanism (4) and the rabbling mechanism (3) for being fixed on elevating mechanism (2) upper end;
    The screw-threaded shaft elevator (5) for realizing elevating function is provided with described elevating mechanism (2), by being fixed on base (1) motor (9) control on;
    The two-speed motor (10) of described rabbling mechanism (3) is fixed on the upper end of screw-threaded shaft elevator (5), shaft coupling (11) transmission case (14) is connected with two-speed motor (10), main shaft (13) the connection eccentric mounting in transmission case (14) (16), fixed stirring vane (19) below eccentric mounting (16), and stirring rachis (18) upper end of paddle (19) is equipped with Planetary gear (17), planetary gear (17) and internal gear (15) are located between transmission case (14) lower end and eccentric mounting (16);
    The shake table (26) for vibrating is provided with described vibrating mechanism (4), agitated kettle (20) is connected in shake table (26) on table top (22), table top (22) bottom of shake table (26) is equipped with the double output shaft electric machines (27) in both ends, its both ends Shaft is respectively provided with shake wheel (30) of two groups of identicals with oscillator (29);
    Elasticity is formed by four groups of springs (23), hex nut (25) and montant (24) between table top (22) and base (1) Connection.
  2. 2. the mixer of use for laboratory chemical industry press filtration dregs mixing material according to claim 1, it is characterised in that Described screw-threaded shaft elevator (5) is arranged in frame (7), and frame (7) is provided with the pillar (6) of support elevating mechanism (2), And described screw-threaded shaft elevator (5), frame (7) and pillar (6) is arranged in protective cover (8).
  3. 3. the mixer of use for laboratory chemical industry press filtration dregs mixing material according to claim 2, it is characterised in that The independent control that elevating mechanism is provided with the outside of protective cover (8) switchs.
  4. 4. the mixer of use for laboratory chemical industry press filtration dregs mixing material according to claim 1, it is characterised in that The independent control switch of stirring vane (19) mixing speed equipped with control rabbling mechanism on the outside of transmission-case cover (12).
  5. 5. the mixer of use for laboratory chemical industry press filtration dregs mixing material according to claim 1, it is characterised in that Independent control switch equipped with regulation vibration perdurabgility vibrating mechanism on the outside of the window cover (30) of shake table (26).
  6. 6. the mixer of use for laboratory chemical industry press filtration dregs mixing material according to claim 1, it is characterised in that The table top (22) of described agitated kettle (20) and vibrating mechanism (4) passes through eccentric grove (21) rotational lock.
  7. 7. the mixer of use for laboratory chemical industry press filtration dregs mixing material according to claim 1, it is characterised in that The amplitude of described shake table (26) is 0.75 ± 0.05mm, and vibration frequency is 2800-3000 beats/min.
  8. 8. the mixer of use for laboratory chemical industry press filtration dregs mixing material according to claim 1, it is characterised in that institute The spring (23) stated is line footpath 3.0mm, external diameter 40mm, length 300mm stainless steel compression spring.
CN201610339649.5A 2016-05-19 2016-05-19 Laboratory is with mixer of chemical industry filter-pressing sediment mixture Pending CN107398221A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610339649.5A CN107398221A (en) 2016-05-19 2016-05-19 Laboratory is with mixer of chemical industry filter-pressing sediment mixture

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Application Number Priority Date Filing Date Title
CN201610339649.5A CN107398221A (en) 2016-05-19 2016-05-19 Laboratory is with mixer of chemical industry filter-pressing sediment mixture

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110935364A (en) * 2019-12-05 2020-03-31 河北中科同创科技发展有限公司 Chemical reagent mixing arrangement

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201415146Y (en) * 2009-03-10 2010-03-03 瑞泰科技股份有限公司 Raw material fine powder preparing device
CN201828490U (en) * 2010-07-21 2011-05-11 上海台界化工有限公司 Performance index fast contrast testing system of concrete water reducers
CN105082357A (en) * 2015-09-14 2015-11-25 南通理工学院 Cement mixer
CN105365049A (en) * 2015-12-11 2016-03-02 黑龙江省龙建路桥第三工程有限公司 Stable mixture vibrating stirrer for cement and vibrating stirring method
CN105666689A (en) * 2016-03-30 2016-06-15 叶侃 Raw material grinding and discharging mechanism for ceramic products
CN205760905U (en) * 2016-05-19 2016-12-07 南京理工大学 A kind of blender of use for laboratory chemical industry filter-press residues compound

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201415146Y (en) * 2009-03-10 2010-03-03 瑞泰科技股份有限公司 Raw material fine powder preparing device
CN201828490U (en) * 2010-07-21 2011-05-11 上海台界化工有限公司 Performance index fast contrast testing system of concrete water reducers
CN105082357A (en) * 2015-09-14 2015-11-25 南通理工学院 Cement mixer
CN105365049A (en) * 2015-12-11 2016-03-02 黑龙江省龙建路桥第三工程有限公司 Stable mixture vibrating stirrer for cement and vibrating stirring method
CN105666689A (en) * 2016-03-30 2016-06-15 叶侃 Raw material grinding and discharging mechanism for ceramic products
CN205760905U (en) * 2016-05-19 2016-12-07 南京理工大学 A kind of blender of use for laboratory chemical industry filter-press residues compound

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110935364A (en) * 2019-12-05 2020-03-31 河北中科同创科技发展有限公司 Chemical reagent mixing arrangement

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Application publication date: 20171128

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