CN107390617A - Film dividing film roll vanning control system based on PLC outputs - Google Patents
Film dividing film roll vanning control system based on PLC outputs Download PDFInfo
- Publication number
- CN107390617A CN107390617A CN201710417252.8A CN201710417252A CN107390617A CN 107390617 A CN107390617 A CN 107390617A CN 201710417252 A CN201710417252 A CN 201710417252A CN 107390617 A CN107390617 A CN 107390617A
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- cylinder
- film roll
- magnetic valve
- plc
- tumble
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/11—Plc I-O input output
- G05B2219/1186—Redundant inputs parallel, outputs series, load safe switch off, AND condition
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Laminated Bodies (AREA)
Abstract
Film dividing film roll vanning control system of the present invention based on PLC outputs, it is desirable to provide a kind of operation is flexible, reduces labor intensity, improves operating efficiency, the film dividing film roll exported based on PLC the vanning control system of reduction production cost.Such a film dividing film roll vanning control system based on PLC outputs includes：A. input signal collecting part：Floor push K1（10）, floor push K2（20）With cylinder location detecting system（30）；B. logic control part:PLC(40)；C. output signal executable portion：Cylinder drive magnetic valve, the cylinder drive magnetic valve include film roll bracket lift cylinder and rise drive magnetic valve F1A again（50）, film roll bracket lift cylinder decline drive magnetic valve F1B（51）, the first tumble cylinder rise drive magnetic valve F2A（60）, the first tumble cylinder decline drive magnetic valve F2B（61）, the second tumble cylinder rise drive magnetic valve F3A（70）Decline drive magnetic valve F3B with the second tumble cylinder（71）.
Description
Technical field
The invention belongs to films for electrical purposes packaging field, and in particular to the film dividing film based on PLC outputs
Case control system is wrapped.
Background technology
Before films for electrical purposes dispatch from the factory, cutting film roll needs weighed, casing, mould turnover process, is finally completed the vanning of films for electrical purposes
Work, it is exactly such a films for electrical purposes packaging facilities that CN203332448U is disclosed, and its control process need to manually be respectively started
Film roll bracket vertical lifting mechanism, the first switching mechanism, the second switching mechanism；And start button be arranged on equipment rack need it is curved
Waist could operate.
The content of the invention
In view of the deficiencies of the prior art, the present invention provides one kind operation flexibly, reduce labor intensity, carry
High workload efficiency, the film dividing film roll vanning control system based on PLC outputs for reducing production cost.It is above-mentioned to solve
Technical problem, film dividing film roll vanning control system of the present invention based on PLC outputs, including following part：
A. input signal collecting part
A. floor push K1, for the operation and stopping for controlling film roll bracket to lift, floor push K1 and PLC first input end
It is connected；
B. floor push K2, for controlling switching mechanism operation and stopping, floor push K2 is connected with PLC the second input；
C. cylinder location detecting system, for detecting each cylinder piston position, the output end of cylinder location detecting system and PLC's
3rd input is connected, and the 3rd input of the PLC is 6 road input ports, respectively with cylinder location detection switch magnetic switch
S1, cylinder location detection switch magnetic switch S2, cylinder location detection switch magnetic switch S3, cylinder location detection switch magnetic switch
S4, cylinder location detection switch magnetic switch S5, cylinder location detection switch magnetic switch S6 are connected；
The cylinder location detecting system includes：Film roll bracket lift cylinder lower limit, cylinder location detection switch magnetic switch S1 peaces
Mounted in film roll bracket lift cylinder tail end；The film roll bracket lift cylinder upper limit；Cylinder location detection switch magnetic switch S2 is arranged on
Film roll bracket lift cylinder front end；First tumble cylinder lower limit, cylinder location detection switch magnetic switch S3 are arranged on the first upset
Cylinder tail end；The first tumble cylinder upper limit；Cylinder location detection switch magnetic switch S4 is arranged on the first tumble cylinder front end；Second
Tumble cylinder lower limit, cylinder location detection switch magnetic switch S5 are arranged on the second tumble cylinder tail end；The second tumble cylinder upper limit,
Cylinder location detection switch magnetic switch S6 is arranged on the second tumble cylinder front end；
B. logic control part：PLC, the PLC the first output end rise drive magnetic valve F1A with film roll bracket lift cylinder
It is connected；Second output end declines drive magnetic valve F1B with film roll bracket lift cylinder and is connected；3rd output end and the first upset gas
Cylinder rises drive magnetic valve F2A and is connected,；4th output end declines drive magnetic valve F2B with the first tumble cylinder and is connected；5th is defeated
Go out end with the second tumble cylinder rising drive magnetic valve F3A to be connected；6th output end declines driving electromagnetism with the second tumble cylinder
Valve F3B is connected；
C. output signal executable portion：Cylinder drive magnetic valve, the cylinder drive magnetic valve include：Film roll bracket lifting air
Cylinder rises drive magnetic valve F1A, film roll bracket lift cylinder declines drive magnetic valve F1B, for driving film roll bracket lifting air
Cylinder stretches；First tumble cylinder rises drive magnetic valve F2A, the first tumble cylinder declines drive magnetic valve F2B, for driving the
One tumble cylinder is stretched；Second tumble cylinder rises drive magnetic valve F3A and the second tumble cylinder declines drive magnetic valve F3B,
For driving the second tumble cylinder to stretch.
As a preference of the present invention, floor push K1, floor push K2 model are FS-1 types.
As a preference of the present invention, the detecting element of cylinder location detection switch is open type magnetic switch.
As a preference of the present invention, PLC model Mitsubishi FX1N-24MR-001.
As a preference of the present invention, cylinder drive magnetic valve is Feng Shishuan electric control solenoid valves in three, line Packet driven voltage
For DC24V.
As a preference of the present invention, the model Ya De visitor SI series of cylinder.
Beneficial effects of the present invention in summary：The operation for being used to control film roll bracket to lift using floor push K1 is with stopping
Only it is used for the structure design for controlling switching mechanism operation with stopping with floor push K2, operating personnel's operation that need not bend over can open
Dynamic film roll bracket vertical lifting mechanism, the first switching mechanism, the second switching mechanism, operation is flexible and alleviates the labor of operating personnel
Fatigue resistance；First switching mechanism and the automatic coherent completion of the second switching mechanism upset, improve operating efficiency；Ridden in the present invention
Switch selects domestic FS-1 types, and cylinder location detection switch is general open type magnetic switch CSI-B series, and cylinder is from Ya De visitor
SI series make it that this control system service life is long, cheap, and then reduces this film dividing film roll incasement operation system
Production cost.
Brief description of the drawings
Fig. 1 is the schematic diagram of the present invention；
Wherein, 10 floor push K1,20 floor push K2,30 cylinder location detecting systems, 40 PLC, 50 film roll brackets
Lift cylinder rises drive magnetic valve F1A, and 51 film roll bracket lift cylinders decline drive magnetic valve F1B, 60 first upset gas
Cylinder rises drive magnetic valve F2A, and 61 first tumble cylinders decline drive magnetic valve F2B, and 70 second tumble cylinders rise driving
Magnetic valve F3A, 71 second tumble cylinders decline drive magnetic valve F3B.
Embodiment
Control system, including following composition portion as shown in figure 1, film dividing film roll of the present invention based on PLC outputs is cased
Point：Floor push K1, floor push K1 are connected with PLC first input end, for controlling the operation that film roll bracket lifts with stopping
Only；Floor push K2 is used to control switching mechanism operation and stopped, and floor push K2 is connected with PLC the second input, rides
Switch K1, floor push K2 model is FS-1 types；Cylinder location detecting system, the detecting element of cylinder location detecting system
For open type magnetic switch, for detecting cylinder piston position, the output end of cylinder location detecting system and PLC the 3rd input
It is connected, the position of cylinder location detecting system includes：Film roll bracket lift cylinder lower limit, cylinder location detecting system magnetic switch S1
Installed in film roll bracket lift cylinder tail end；The film roll bracket lift cylinder upper limit；Cylinder location detecting system magnetic switch S2 is installed
In film roll bracket lift cylinder front end；First tumble cylinder lower limit, cylinder location detecting system magnetic switch S3 turn over installed in first
Rotaring cylinder tail end；The first tumble cylinder upper limit；Cylinder location detecting system magnetic switch S4 is arranged on the first tumble cylinder front end；The
Two tumble cylinder lower limits, cylinder location detecting system magnetic switch S5 are arranged on the second tumble cylinder tail end；In second tumble cylinder
Limit, cylinder location detecting system magnetic switch S6 are arranged on the second tumble cylinder front end；PLC model Mitsubishi FX1N-24MR-
001, PLC the first output end rises drive magnetic valve F1A with film roll bracket lift cylinder and is connected；The second output of the PLC
End declines drive magnetic valve F1B with film roll bracket lift cylinder and is connected；In the 3rd output end and the first tumble cylinder of the PLC
Drive magnetic valve F2A is risen to be connected；PLC the 4th output end declines drive magnetic valve F2B with the first tumble cylinder and is connected； PLC
The 5th output end and the second tumble cylinder rise drive magnetic valve F3A and be connected；PLC the 6th output end and the second upset gas
Cylinder declines drive magnetic valve F3B and is connected；Cylinder drive magnetic valve is Feng Shishuan electric control solenoid valves in three, and line Packet driven voltage is
DC24V, cylinder drive magnetic valve include：Film roll bracket lift cylinder rises under drive magnetic valve F1A, film roll bracket lift cylinder
Drop drive magnetic valve F1B, the first tumble cylinder rise drive magnetic valve F2A, the first tumble cylinder declines drive magnetic valve F2B,
Second tumble cylinder rises drive magnetic valve F3A and the second tumble cylinder declines drive magnetic valve F3B.Cylinder drive magnetic valve is
Feng Shishuan electric control solenoid valves in three, line Packet driven voltage are DC24V.
The course of work using the above-mentioned film dividing film roll vanning control system based on PLC outputs is as follows：
1. after opening machine power, machine is set to be in original state by PLC program control, i.e.,：
1.1 film roll bracket lift cylinders are in jack-up state, film roll bracket lift cylinder upper limit magnetic switch S2 closures；
1.2 first tumble cylinders are in retracted mode, the first tumble cylinder lower limit magnetic switch S3 closures；
1.3 second tumble cylinders are in retracted mode, the second tumble cylinder lower limit magnetic switch S5 closures；
2. cutting film roll is placed on film roll bracket, shock absorbing foam is put at both ends well, installs protection board.Floor push is trampled with pin
K1, floor push K1 are closed, and PLC first input end receives signal, and the control program inside PLC makes film roll bracket lifting air
Cylinder declines drive magnetic valve F1B line Bao get electricity, and film roll bracket lift cylinder declines drive magnetic valve F1B actions, passes through magnetic valve
F1B commutation effect, film roll bracket lift cylinder decline film roll bracket, and film roll bracket lift cylinder is in retracted mode, film
Bracket lift cylinder lower limit magnetic switch S1 closures are rolled up, now protection board is suspended in film roll is cut on the first turnover panel.Film roll bracket
Lift cylinder lower limit magnetic switch S1 is closed, and its signal is input to input port corresponding to PLC the 3rd input magnetic switch S1, is used
Decline in terminating film roll bracket, and rise the condition of driving as the first tumble cylinder；
3. by Packaging Box is counter be enclosed in film roll after, trample floor push K2 with pin, floor push K2 closures, the second of PLC be defeated
Entering termination and receive signal, the control program inside PLC makes the first tumble cylinder rise drive magnetic valve F2A lines Bao get electricity, and first
Tumble cylinder rises drive magnetic valve F2A actions, is acted on by magnetic valve F2A commutation, the first tumble cylinder is increased, band
Dynamic first turnover panel is pivoted, when the first tumble cylinder is in ejection state, the first tumble cylinder upper limit magnetic switch S4 closures,
The now complete upset in 90 ° of Packaging Box is fallen on the second turnover panel.First tumble cylinder upper limit magnetic switch S4 is closed, the input of its signal
To input port corresponding to PLC the 3rd input magnetic switch S4, for terminating the ejection of the first turnover panel, and as the second upset gas
Cylinder rises the condition of driving；
4. after the first tumble cylinder upper limit magnetic switch S4 make delays 1 second, the control program inside PLC makes the second upset gas
Cylinder rises drive magnetic valve F3A lines Bao get electricity, and the second tumble cylinder rises drive magnetic valve F3A actions, passes through magnetic valve F3A's
Commutation acts on, and the second tumble cylinder is increased, and drives the second turnover panel to be pivoted, when the second tumble cylinder is in ejection state
When, the second tumble cylinder upper limit magnetic switch S6 closures, now Packaging Box completion 180 degree ° upset is fallen on later process platform.
Second tumble cylinder upper limit magnetic switch S6 is closed, and its signal is input to input corresponding to PLC the 3rd input magnetic switch S6
Mouthful, for terminating the ejection of the second turnover panel, and decline the condition driven as the second tumble cylinder；
5. after the second tumble cylinder upper limit magnetic switch S6 make delays 1 second, the control program inside PLC makes the second upset gas
Cylinder declines drive magnetic valve F3B lines Bao get electricity, and the second tumble cylinder declines drive magnetic valve F3B actions, passes through magnetic valve F3B
Commutation effect, make the second tumble cylinder decline, when the second tumble cylinder is in retracted mode, the second tumble cylinder lower limit magnetic
S5 closures are switched, now the second turnover panel drops back into horizontality.Second tumble cylinder lower limit magnetic switch S5 is closed, and its signal is input to
Input port corresponding to PLC the 3rd input magnetic switch S5, dropped back into for terminating the second turnover panel, and be used as the first tumble cylinder
Decline the condition of driving；
6. when the second tumble cylinder lower limit magnetic switch S5 is closed, the control program inside PLC makes the first tumble cylinder decline drive
Moving electromagnetic valve F2B lines Bao get electricity, the first tumble cylinder decline drive magnetic valve F2B actions, are made by magnetic valve F2B commutation
With, make the first tumble cylinder decline, when the first tumble cylinder is in retracted mode, the first tumble cylinder lower limit magnetic switch S3 is closed
Close, now the first turnover panel drops back into horizontality.First tumble cylinder lower limit magnetic switch S3 is closed, and its signal is input to the of PLC
Input port corresponding to three input magnetic switch S3, dropped back into for terminating the first turnover panel, and as on film roll bracket lift cylinder
Rise the condition of driving；
7. when the first tumble cylinder lower limit magnetic switch S3 is closed, the control program inside PLC makes on film roll bracket lift cylinder
Drive magnetic valve F1A line Bao get electricity are risen, film roll bracket lift cylinder rises drive magnetic valve F1A actions, passes through magnetic valve F1A
Commutation effect, make film roll bracket lift cylinder rise；When film roll bracket lift cylinder is in jack-up state, the lifting of film roll bracket
Cylinder upper limit magnetic switch S2 is closed, and film roll bracket lift cylinder is in jack-up state, film roll bracket lift cylinder upper limit magnetic switch
S2 is closed, and its signal is input to input port corresponding to PLC the 3rd input magnetic switch S2, for terminating the lifting of film roll bracket
Cylinder jacks up, and terminates as a complete working period, and machine is in original state again, waits next work week
Phase.
Turned over using the operation that floor push K1 is used to control film roll bracket to lift and stopping and floor push K2 for control
Rotation mechanism run with stop structure design, operating personnel need not bend over operation can start film roll bracket vertical lifting mechanism,
First switching mechanism, the second switching mechanism, operation is flexible and alleviates the labor intensity of operating personnel；First switching mechanism and
The automatic coherent completion of two switching mechanisms upset, improves operating efficiency；Floor push selects domestic FS-1 types, cylinder in the present invention
Position detecting switch is general open type magnetic switch CSI-B series, and cylinder causes this control system to make from Ya De visitor SI series
With long lifespan, cheap, and then reduce the production cost of this film dividing film roll incasement operation system.
Claims (6)
- The control system 1. the film dividing film roll based on PLC outputs is cased, it is characterised in that including following part：A. input signal collecting part：A. floor push K1（10）, for the operation and stopping for controlling film roll bracket to lift, the floor push K1（10）With PLC （40）First input end be connected；B. floor push K2（20）, for controlling switching mechanism operation and stopping, the floor push K2（20）With the second of PLC Input is connected；C. cylinder location detecting system（30）, for detecting each cylinder piston position, the output of the cylinder location detecting system End and PLC（40）The 3rd input be connected, the 3rd input of the PLC is 6 road input ports, respectively with cylinder location examine Slowdown monitoring switch magnetic switch S1, cylinder location detection switch magnetic switch S2, cylinder location detection switch magnetic switch S3, cylinder location detection Switch magnetic switch S4, cylinder location detection switch magnetic switch S5, cylinder location detection switch magnetic switch S6 are connected；The cylinder Position detecting system（30）Including：Film roll bracket lift cylinder lower limit, cylinder location detecting system magnetic switch S1 are arranged on film roll Bracket lift cylinder tail end；The film roll bracket lift cylinder upper limit；Cylinder location detecting system magnetic switch S2 is arranged on film roll bracket Lift cylinder front end；First tumble cylinder lower limit, cylinder location detecting system magnetic switch S3 are arranged on the first tumble cylinder tail end； The first tumble cylinder upper limit；Cylinder location detecting system magnetic switch S4 is arranged on the first tumble cylinder front end；Second tumble cylinder Lower limit, cylinder location detecting system magnetic switch S5 are arranged on the second tumble cylinder tail end；The second tumble cylinder upper limit, cylinder location Detecting system magnetic switch S6 is arranged on the second tumble cylinder front end；B. logic control part:PLC (40), the first output end of the PLC (40) rises with film roll bracket lift cylinder to be driven Magnetic valve F1A（50）It is connected；Second output end of the PLC (40) declines drive magnetic valve F1B with film roll bracket lift cylinder （51）It is connected；3rd output end of the PLC (40) rises drive magnetic valve F2A with the first tumble cylinder（60）It is connected；It is described PLC (40) the 4th output end declines drive magnetic valve F2B with the first tumble cylinder（61）It is connected；The 5th of the PLC (40) Output end rises drive magnetic valve F3A with the second tumble cylinder（70）It is connected；6th output end of the PLC (40) is turned over second Rotaring cylinder declines drive magnetic valve F3B（71）It is connected；C. output signal executable portion：Cylinder drive magnetic valve, the cylinder drive magnetic valve include：Film roll bracket lift cylinder Rise drive magnetic valve F1A（50）, film roll bracket lift cylinder decline drive magnetic valve F1B（51）, for driving film roll bracket Lift cylinder stretches；First tumble cylinder rises drive magnetic valve F2A（60）, the first tumble cylinder decline drive magnetic valve F2B （61）, for driving the first tumble cylinder to stretch；Second tumble cylinder rises drive magnetic valve F3A（70）With the second tumble cylinder Decline drive magnetic valve F3B（71）, for driving the second tumble cylinder to stretch.
- The control system 2. the film dividing film roll according to claim 1 based on PLC outputs is cased, it is characterised in that institute State floor push K1, floor push K2 model is FS-1 types.
- The control system 3. the film dividing film roll according to claim 1 based on PLC outputs is cased, it is characterised in that institute The detecting element for stating cylinder location detecting system is open type magnetic switch.
- The control system 4. the film dividing film roll according to claim 1 based on PLC outputs is cased, it is characterised in that institute State PLC model Mitsubishi FX1N-24MR-001.
- The control system 5. the film dividing film roll according to claim 1 based on PLC outputs is cased, it is characterised in that institute It is Feng Shishuan electric control solenoid valves in three to state cylinder drive magnetic valve, and line Packet driven voltage is DC24V.
- The control system 6. the film dividing film roll according to claim 1 based on PLC outputs is cased, it is characterised in that institute State the model Ya De visitor SI series of cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710417252.8A CN107390617A (en) | 2017-06-06 | 2017-06-06 | Film dividing film roll vanning control system based on PLC outputs |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710417252.8A CN107390617A (en) | 2017-06-06 | 2017-06-06 | Film dividing film roll vanning control system based on PLC outputs |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107390617A true CN107390617A (en) | 2017-11-24 |
Family
ID=60332007
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710417252.8A Pending CN107390617A (en) | 2017-06-06 | 2017-06-06 | Film dividing film roll vanning control system based on PLC outputs |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107390617A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108132643A (en) * | 2018-01-11 | 2018-06-08 | 钱立文 | A kind of aluminium shell of capacitor Controlling System of Automatic Cutting Equipment |
| CN113023436A (en) * | 2020-12-30 | 2021-06-25 | 山东正奇塑料机械有限公司 | Implementation method of control system of device for automatically threading and pulling core shaft |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202848101U (en) * | 2012-09-07 | 2013-04-03 | 上海固好包装机械有限公司 | Fully automatic control system for sealing cuter |
| CN103303521A (en) * | 2013-06-27 | 2013-09-18 | 安徽铜爱电子材料有限公司 | Packaging equipment for slit film roll of plastic film |
| CN204871681U (en) * | 2015-07-22 | 2015-12-16 | 诸暨市佳尔达机械有限公司 | Surrounding type packing apparatus |
| CN205420807U (en) * | 2016-03-02 | 2016-08-03 | 浙江海润丰化纤有限公司 | Dye test braider |
| CN106005602A (en) * | 2016-06-30 | 2016-10-12 | 苏州市盛百威包装设备有限公司 | Hot shrinkable film machine capable of preventing labels from being wetted |
-
2017
- 2017-06-06 CN CN201710417252.8A patent/CN107390617A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202848101U (en) * | 2012-09-07 | 2013-04-03 | 上海固好包装机械有限公司 | Fully automatic control system for sealing cuter |
| CN103303521A (en) * | 2013-06-27 | 2013-09-18 | 安徽铜爱电子材料有限公司 | Packaging equipment for slit film roll of plastic film |
| CN204871681U (en) * | 2015-07-22 | 2015-12-16 | 诸暨市佳尔达机械有限公司 | Surrounding type packing apparatus |
| CN205420807U (en) * | 2016-03-02 | 2016-08-03 | 浙江海润丰化纤有限公司 | Dye test braider |
| CN106005602A (en) * | 2016-06-30 | 2016-10-12 | 苏州市盛百威包装设备有限公司 | Hot shrinkable film machine capable of preventing labels from being wetted |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108132643A (en) * | 2018-01-11 | 2018-06-08 | 钱立文 | A kind of aluminium shell of capacitor Controlling System of Automatic Cutting Equipment |
| CN113023436A (en) * | 2020-12-30 | 2021-06-25 | 山东正奇塑料机械有限公司 | Implementation method of control system of device for automatically threading and pulling core shaft |
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Application publication date: 20171124 |
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