CN107385980A - The processing method of 3D flower pattern fuzz fabrics - Google Patents

The processing method of 3D flower pattern fuzz fabrics Download PDF

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Publication number
CN107385980A
CN107385980A CN201710841059.7A CN201710841059A CN107385980A CN 107385980 A CN107385980 A CN 107385980A CN 201710841059 A CN201710841059 A CN 201710841059A CN 107385980 A CN107385980 A CN 107385980A
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CN
China
Prior art keywords
fabric
flower
flower pattern
fine hair
processing method
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710841059.7A
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Chinese (zh)
Inventor
沈建峰
黄凯
陈兵
熊友根
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HAIAN QIHONG TEXTILE TECHNOLOGY Co Ltd
MF CO Ltd
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HAIAN QIHONG TEXTILE TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by HAIAN QIHONG TEXTILE TECHNOLOGY Co Ltd filed Critical HAIAN QIHONG TEXTILE TECHNOLOGY Co Ltd
Priority to CN201710841059.7A priority Critical patent/CN107385980A/en
Publication of CN107385980A publication Critical patent/CN107385980A/en
Pending legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06Q—DECORATING TEXTILES
    • D06Q1/00—Decorating textiles
    • D06Q1/02—Producing patterns by locally destroying or modifying the fibres of a web by chemical actions, e.g. making translucent
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D06C7/02—Setting

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Decoration Of Textiles (AREA)

Abstract

The processing method of 3D flower pattern fuzz fabrics, it is related to the processing technique field of fabric, the present invention carries out pre-setting to fabric first, and by plucking, fine hair is produced in web surface.The present invention uses the flower roller of the concave-convex pattern pattern with least three different levels, roller is spent to extrude web surface fine hair by the 3D pasted with etching, make the etching paste that the different depths are scribbled on fine hair, again by being heated to fabric, dissolve etching paste and penetrate into fine hair, the corrosion of different levels is carried out to fine hair, is reached with least three different levels etching effects.Then the post processing of routine is carried out after glacial acetic acid adjusts fabric pH value again.The level of flower pattern of the present invention is changed into more than two layers from original one layer, improves the overall aesthetic degree of fabric.Simultaneously as the effect of 3D flower rollers, can control flower pattern arrangement and depth as requested.

Description

The processing method of 3D flower pattern fuzz fabrics
Technical field
The present invention relates to the processing technology of the processing technique field of fabric, particularly burnt-out fabric.
Background technology
Burnt-out fabric receives the welcome in market with individual styles such as its graceful novel outward appearance, soft smooth feels.Mesh The structure design of preceding conventional etched-out velvet flower pattern is single, is laid out inadequate science, aesthetics is poor, such as Application No. 99113659.4 patent document describe a kind of plane etching.Currently used etched-out velvet flower pattern is all on bafta simultaneously Document etc. the etching of weft-knitted product, such as Application No. 200610155356.8 describes a kind of comprehensively imitative burnt-out fabric stamp Technique, the patent document of Application No. 201220492536.6 describe a kind of jacquard weave silk suede of imitative etching.Warp knitting because With high content of technology to be used widely to produce efficiency high, the etching of warp knitting nap class has also obtained more concerns, but warp at present The production and processing for compiling suede class etching flower pattern is all mainly that fine hair is shaped using layered coating, and such production cost is very high, For example the patent document of Application No. 201210542320.0 carries out etching, Application No. using three dope layers 200910234489.8 plucking is carried out to fabric with 201120418665.6 patent document and then thermal finalization carries out etching.
And because the flower roller that current etching uses is one or two different levels, i.e., use groove or projection in flower roller Mode form the designs of most two levels, so can be only generated at most two layers of etching pattern, and hair height is higher, and And flower pattern is not fine and smooth enough.
The content of the invention
Present invention aims at a kind of processing method of 3D flower pattern fuzz fabric is provided, so that the fuzz fabric tool processed There are more than three layers etching patterns, and improve the fine and smooth program of flower pattern.
The present invention includes order below step：
1）Pre-setting is carried out to fabric；
2）Plucking is carried out to fabric；
3）With the 3D flower roller extruding web surface fine hair pasted with etching, make the etching paste that the different depths are scribbled on fine hair；The 3D Flower roller is the flower roller of the design with least three different levels；The etching paste is mainly by sodium hydroxide, guar gum, increasing Thick dose, urea and water composition；
4）Fabric is heated, etching paste is dissolved and penetrates into fine hair, the corrosion of different levels is carried out to fine hair；
5）Mass percent is used to adjust fabric pH value to neutrality for 30~40% glacial acetic acid；
6）Fabric is post-processed, obtains the fuzz fabric with 3D flower pattern.
In order to facilitate the processing of later process, the present invention carries out pre-setting to fabric first.Then by plucking, in fabric Surface produces fine hair.The present invention uses the flower roller of the concave-convex pattern pattern with least three different levels, by with etching The 3D flower rollers of paste are extruded web surface fine hair, make the etching paste that the different depths are scribbled on fine hair, then by fabric Heated, dissolve etching paste and penetrate into fine hair, the corrosion of different levels is carried out to fine hair, reach different with least three Level etching effect.Then the post processing of routine is carried out after glacial acetic acid adjusts fabric pH value again.
The present invention has advantages below and effect：The level of flower pattern is changed into more than two layers from original one layer, improves face The overall aesthetic degree of material.Simultaneously as the effect of 3D flower rollers, can control flower pattern arrangement and depth as requested.
The 3D flower pattern third dimensions of the present invention are extremely strong, can not only overcome the structure of etched-out velvet flower pattern conventional in the market The shortcomings of single, the inadequate science of layout, aesthetics are poor and feel is poor is designed, and handsome in appearance, fabric has special wind Lattice, can be with the built-in ornaments such as sofa, curtain and bedcover.
Further, step 1 of the present invention）In, the pre-setting temperature is 210~225 DEG C, and cloth speed is 20~25m/ min.The pre-setting effect to fabric can be improved, ensures being smoothed out for later process.
The step 2）In, the height of fine hair caused by the plucking is 0.5~2.5mm.The upper surface of fine hair anter is set The fine hair that height is 0.5~2.5mm is equipped with, the etching effect that more than three different levels are gone out for following process provides etching （Corrosion）Space, to ensure the feel good result of final products.
The step 2）In, the plucking drum rotation speed of napper is 15~20r/min during the plucking, cloth speed for 12~ 20m/min.There is plucking pin on plucking roller, the speed of pin must be faster than the speed of cloth, and the power that speed difference is formed causes The underlap on fabric surface can be broken to form fine hair by plucking pin.If both speed improves simultaneously, speed is too big, operation Work has little time the exception in checking process.It is too slow to have impact on yield again.
The step 3）In, the squeezing action power between the 3D flower rollers and fabric is 2~5kg, and fabric is by flower roller Speed is 25~40m/min.Extruding force between flower roller and fabric is primarily to etching paste is coated uniformly on fabric.Pressure Power is too big, and the coated weight of thickener is reduced, rotten shallow of flower pattern；Pressure is too small, and thickener coating quantitative change is big, diffuses to outside flower pattern, leads Cause the fabric flower pattern edge blurry of formation unclear.
The rotating speed of flower roller is determined by the baking oven of etching back.Because etching needs under the action of heat, terylene could hydrolyze. Baking oven length is 60 meters, and the time for passing through baking oven by the coated fabric of flower pattern is 90 ~ 100s or so.Thickener presses flower pattern by terylene Hydrolysis is fallen, and leaves etching fabric.
The step 3）In, the sodium hydroxide, guar gum, thickener, urea, water account for the 15 of etching paste gross mass respectively ~20%, 30~35%, 5~10%, 3~5%, 45 ~ 60%.In the formula, sodium hydroxide is most important auxiliary agent, and this auxiliary agent can be with The hydrolysis of terylene strand is fallen.Guar gum is toughness thickener, coordinates the viscosity of thickener regulation slurry to enable etching roller Thickener band is got up.Urea is swelling diffusant, and terylene strand is swelled so that thickener can have bigger effective with terylene Contact area, accelerate hydrolysis rate.Water is the solvent of whole system.
The preferable sodium hydroxide, guar gum, thickener, urea account for 15%, 30%, 5% and of etching paste gross mass respectively 5%。
The step 6）In, the post processing includes dyeing, rolls soft, drying, scalds and cut and shape.This aftertreatment technology is without spy Different part.Suede class fabric have to by technique.
The step 6）In, it is 130 DEG C in the temperature of dye solution during the dyeing.The dyeing of Conventional dye is used herein Technique, it is to produce for convenience.
Brief description of the drawings
Fig. 1 is the partial schematic diagram of traditional etching flower roller.
Fig. 2 is a kind of partial schematic diagram for etching flower roller that the present invention uses.
Fig. 3 is the partial schematic diagram for another etching flower roller that the present invention uses.
Embodiment
First, 3D spends roll structure introduction：
Traditional etching flower roller as seen from Figure 1, wherein 1-0 is colored roller extexine, and 1-1 is the first layer flower pattern layer of colored roller, and 1-2 is colored The second layer flower pattern layer of roller, the etching effect of the fabric formed using the flower roller have a significant limitation, and the flower pattern number of plies is insufficient And flower pattern is not fine and smooth enough.
As shown in Figure 2 and Figure 3, wherein 1-0 is colored roller extexine to 3D flowers roll structure, and 1-1 is the first layer flower pattern layer of colored roller, 1-2 is the second layer flower pattern layer of colored roller, and 1-3 is the third layer flower pattern layer of colored roller.
2nd, the weaving of fabric：
It is to be knitted to form fabric on E28 or E32 high speed tricot warp knitting machines in machine number.
3rd, burnt-out printing process：
1st, pre-setting：
For pre-setting temperature control at 215 DEG C, gait of march of the fabric on pre-setting is 22m/min.
2nd, plucking：
Plucking drum rotation speed is set as 18r/min, gait of march of the fabric on napper（That is cloth speed）For 7m/min.
Fine hair is produced in web surface by way of plucking, the height of caused fine hair is 2.0mm.
3rd, upper paste：
Prepare etching paste：Main component has sodium hydroxide, guar gum, thickener, urea, water, the quality accounting difference of each composition For：Sodium hydroxide is 15%, guar gum 30%, thickener 5%, urea 5%, water 45%.
Etching paste is invested in upper paste groove, spends the half of roller to be immersed in etching paste such as Fig. 2 or 3 3D, is turned by flower roller Speed control mechanism, make to spend the rotating speed of roller to control in 30~50r/min.
With the flower roller pasted with etching to extrude web surface fine hair, squeezing action power is 6kg, and fabric passes through the speed of flower roller For 40m/min.
4th, etching：
The fabric that etching paste is scribbled on fine hair is heated by baking oven, temperature is 150~180 DEG C, etching paste is dissolved and is penetrated into Fine hair, the corrosion of different levels is produced to fine hair, obtain the fabric of the etching effect with three different levels.
5th, the pH value of fabric is adjusted：
Use mass percent to be adjusted for 30~40% glacial acetic acid to the pH value of fabric, reach neutral, then through washing, obtain To the semi-finished product of 3D flower pattern fuzz fabrics.
4th, post-process：
The semi-finished product of 3D flower pattern fuzz fabrics are dyed successively, soft, drying is rolled, scalds and cut, shape and pack.
Wherein, it is 130 DEG C in the temperature of dye solution during dyeing, time 30min；When rolling soft processing, add softening agent 20g/l, Antistatic additive 100/l；During drying and processing, temperature control is at 160 DEG C or so；During sizing, setting temperature is controlled at 190 DEG C or so, Speed is 30m/min.

Claims (9)

  1. The processing method of 1.3D flower pattern fuzz fabrics, it is characterised in that including order below step：
    1）Pre-setting is carried out to fabric；
    2）Plucking is carried out to fabric；
    3）With the 3D flower roller extruding web surface fine hair pasted with etching, make the etching paste that the different depths are scribbled on fine hair；The 3D Flower roller is the flower roller of the design with least three different levels；The etching paste is mainly by sodium hydroxide, guar gum, increasing Thick dose, urea and water composition；
    4）Fabric is heated, etching paste is dissolved and penetrates into fine hair, the corrosion of different levels is carried out to fine hair；
    5）Mass percent is used to adjust fabric pH value to neutrality for 30~40% glacial acetic acid；
    6）Fabric is post-processed, obtains the fuzz fabric with 3D flower pattern.
  2. 2. the processing method of 3D flower pattern fuzz fabric according to claim 1, it is characterised in that the step 1）In, it is described Pre-setting temperature is 210~225 DEG C, and cloth speed is 20~25m/min.
  3. 3. the processing method of 3D flower pattern fuzz fabric according to claim 1, it is characterised in that the step 2）In, it is described The height of fine hair caused by plucking is 0.5~2.5mm.
  4. 4. the processing method of 3D flower pattern fuzz fabric according to claim 3, it is characterised in that the step 2）In, it is described The plucking drum rotation speed of napper is 15~20r/min during plucking, and cloth speed is 12~20m/min.
  5. 5. the processing method of 3D flower pattern fuzz fabric according to claim 1, it is characterised in that the step 3）In, it is described It is 2~5kg that 3D, which spends the squeezing action power between roller and fabric, and fabric is 25~40m/min by the speed of flower roller.
  6. 6. the processing method of 3D flower pattern fuzz fabric according to claim 1, it is characterised in that the step 3）In, it is described Sodium hydroxide, guar gum, thickener, urea account for 15~20%, 30~35%, 5~10%, the 3~5% of etching paste gross mass respectively.
  7. 7. the processing method of 3D flower pattern fuzz fabric according to claim 6, it is characterised in that the step 3）In, it is described Sodium hydroxide, guar gum, thickener, urea account for 15%, 30%, 5% and the 5% of etching paste gross mass respectively.
  8. 8. the processing method of 3D flower pattern fuzz fabric according to claim 1, it is characterised in that the step 6）In, it is described Post processing includes dyeing, rolls soft, drying, scalds and cut and shape.
  9. 9. the processing method of 3D flower pattern fuzz fabric according to claim 8, it is characterised in that the step 6）In, it is described It it is 130 DEG C in the temperature of dye solution during dyeing.
CN201710841059.7A 2017-09-18 2017-09-18 The processing method of 3D flower pattern fuzz fabrics Pending CN107385980A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115094656A (en) * 2022-06-20 2022-09-23 江苏聚杰微纤科技集团股份有限公司 Knitted scratch-free fabric and preparation process thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103385626A (en) * 2013-06-21 2013-11-13 浙江真爱时尚家居有限公司 Production process of flannel mould color burnt-out blanket
CN103469644A (en) * 2013-09-13 2013-12-25 常熟市启弘纺织实业有限公司 Method for processing 3D (three dimensional) flower type stuffed fabric
CN104060488A (en) * 2014-06-06 2014-09-24 苏州大学 Method for processing burnt-out revealed denim style effect denim
CN104164732A (en) * 2014-07-02 2014-11-26 苏州大学 Multi-effect burnt-out woven fabric processing method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103385626A (en) * 2013-06-21 2013-11-13 浙江真爱时尚家居有限公司 Production process of flannel mould color burnt-out blanket
CN103469644A (en) * 2013-09-13 2013-12-25 常熟市启弘纺织实业有限公司 Method for processing 3D (three dimensional) flower type stuffed fabric
CN104060488A (en) * 2014-06-06 2014-09-24 苏州大学 Method for processing burnt-out revealed denim style effect denim
CN104164732A (en) * 2014-07-02 2014-11-26 苏州大学 Multi-effect burnt-out woven fabric processing method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115094656A (en) * 2022-06-20 2022-09-23 江苏聚杰微纤科技集团股份有限公司 Knitted scratch-free fabric and preparation process thereof
CN115094656B (en) * 2022-06-20 2023-11-03 江苏聚杰微纤科技集团股份有限公司 Knitted scratch-free fabric and preparation process thereof

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Application publication date: 20171124