CN107385745A - Electronic-grade glass yarn optimizes production system and its method - Google Patents
Electronic-grade glass yarn optimizes production system and its method Download PDFInfo
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- CN107385745A CN107385745A CN201710649415.5A CN201710649415A CN107385745A CN 107385745 A CN107385745 A CN 107385745A CN 201710649415 A CN201710649415 A CN 201710649415A CN 107385745 A CN107385745 A CN 107385745A
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- glass yarn
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/24—Means for regulating the amount of treating material picked up by the textile material during its treatment
- D06B23/28—Means for regulating the amount of treating material picked up by the textile material during its treatment in response to a test conducted on the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/24—Means for regulating the amount of treating material picked up by the textile material during its treatment
- D06B23/26—Means for regulating the amount of treating material picked up by the textile material during its treatment in response to a test conducted on the textile material
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Surface Treatment Of Glass Fibres Or Filaments (AREA)
Abstract
The present invention, which discloses electronic-grade glass yarn optimization production system and its method, the system, to be included:Data Detection component, Product checking component, data handling component and control adjustment component.The present invention can effectively realize Automatic Optimal control, in external condition change procedure, can adjust production technology in real time, improve the production quality of electronic-grade glass yarn, meet the needs of different clients.
Description
Technical field
The present invention relates to a kind of electronic-grade glass yarn optimization production system and its method.
Background technology
Change of the glass electronic-grade glass yarn due to batching rotating speed, slurry concentration and starching machine rotating speed at present, makes it
Slurry concentration on glass fiber yarn is uneven, and uniformity is poor, have impact on product quality and production efficiency.
The content of the invention
In order to solve the above-mentioned technical problem, the present invention propose a kind of electronic-grade glass yarn optimization production system and its
Method.
In order to achieve the above object, technical scheme is as follows:
Electronic-grade glass yarn optimizes production system, including:Data Detection component, for detecting E-glass in real time
Slurry concentration, slurry temperature, ambient temperature in silvalin production process, ambient humidity, one kind in starching machine rotating speed or more
Kind data;Product checking component, for carrying out Quality Detection to the electronic-grade glass yarn produced, and by the electron level glass
Glass silvalin belongs to corresponding quality rank;Data handling component, respectively with Data Detection component and Product checking component phase
Connection, the electronic-grade glass yarn of a certain quality rank correspond to slurry concentration in production process, slurry temperature, extraneous warm
One or more data in degree, ambient humidity, starching machine rotating speed are analyzed, and obtain the control signal under the quality rank;
Control adjustment component, be connected with data handling component, for sending control signals to relevant device so that slurry concentration with/
Or slurry temperature and/or ambient temperature and/or ambient humidity and/or starching machine rotating speed are changed accordingly.
The present invention is simple in construction, can effectively realize Automatic Optimal control, in external condition change procedure, can adjust in real time
Whole production technology, the production quality of electronic-grade glass yarn is improved, meets the needs of different clients.
On the basis of above-mentioned technical proposal, following improvement can be also done:
As preferable scheme, Data Detection component includes one or more of sensor:Slurry concentration sensor, slurry
Expect temperature sensor, indoor temperature transmitter, indoor humidity sensor, speed probe.
Using above-mentioned preferable scheme, arranged accordingly according to field condition.
As preferable scheme, the quality rank of electronic-grade glass yarn can be:Top grade, middle product and low-grades.
Using above-mentioned preferable scheme, the quality rank of electronic-grade glass yarn is divided.
As preferable scheme, electronic-grade glass yarn optimization production system also includes:Display module, with data processing
Component is connected, for showing quality rank corresponding to a certain electronic-grade glass yarn and producing the electronic-grade glass
One or more data during yarn in slurry concentration, slurry temperature, ambient temperature, ambient humidity, starching machine rotating speed.
Using above-mentioned preferable scheme, personnel easy to operation carry out observation directly perceived in real time.
As preferable scheme, display module is display screen or touch-screen.
Using above-mentioned preferable scheme, arranged accordingly according to field condition.
As preferable scheme, electronic-grade glass yarn optimization production system also includes:Statistic op- timization component, with data
Processing component is connected, for multiple electronic-grade glass yarns carry out quality rank statistics, and formed day reporting instrument and/
Or all reporting instruments and/or moon reporting instrument.
Using above-mentioned preferable scheme, personnel easy to operation carry out observation directly perceived in real time.
As preferable scheme, electronic-grade glass yarn optimization production system also includes:Data input elements, with product
Detection components connect, for inputting the value range of different quality ranks.
Using above-mentioned preferable scheme, it is easy to the adjustment to different quality level range values.
As preferable scheme, electronic-grade glass yarn optimization production system also includes:Energy consumption statistic component, with data
Processing component connects, and for counting the energy expended required for a certain electronic-grade glass yarn is produced, and sends it to
Data handling component.
Using above-mentioned preferable scheme, data handling component is also contemplated for into energy consumption, obtain more effectively control letter
Number, on the premise of product quality is ensured, reduce energy consumption.
Electronic-grade glass yarn optimizes production method, is given birth to using electronic-grade glass yarn optimization production system
Production, specifically includes following steps:
1) Data Detection component detect in real time slurry concentration in electronic-grade glass yarn production process, slurry temperature,
One or more data in ambient temperature, ambient humidity, starching machine rotating speed;
2) Product checking component carries out Quality Detection to the electronic-grade glass yarn produced, and by the E-glass
Silvalin belongs to corresponding quality rank;
3) slurry that data handling component corresponds to the electronic-grade glass yarn of a certain quality rank in production process is dense
One or more data in degree, slurry temperature, ambient temperature, ambient humidity, starching machine rotating speed are analyzed, and obtain the quality
Control signal under rank;
4) control adjustment component send control signals to relevant device so that slurry concentration and/or slurry temperature and/or
Ambient temperature and/or ambient humidity and/or starching machine rotating speed are changed accordingly.
The present invention is simple in construction, can effectively realize Automatic Optimal control, in external condition change procedure, can adjust in real time
Whole production technology, the production quality of electronic-grade glass yarn is improved, meets the needs of different clients.
As preferable scheme, in step 2), Product checking component is carried out to the electronic-grade glass yarn produced
Quality Detection, and one kind that the electronic-grade glass yarn is belonged in " top grade ", " middle product ", " low-grades ".
Using above-mentioned preferable scheme, the quality rank of electronic-grade glass yarn is divided.
Brief description of the drawings
Fig. 1 is the frame diagram that electronic-grade glass yarn provided in an embodiment of the present invention optimizes production system.
Wherein:1 Data Detection component, 2 Product checking components, 3 data handling components, 4 control adjustment components.
Embodiment
The preferred embodiment that the invention will now be described in detail with reference to the accompanying drawings.
In order to reach the purpose of the present invention, electronic-grade glass yarn optimizes production system and its some of them of method are real
Apply in example, as shown in figure 1, electronic-grade glass yarn optimization production system includes:
Data Detection component 1, for detecting the slurry concentration in electronic-grade glass yarn production process, slurry temperature in real time
Degree, ambient temperature, ambient humidity, starching machine rotating speed;
Product checking component 2, for carrying out Quality Detection to the electronic-grade glass yarn produced, and by the electron level
Glass fiber yarn belongs to corresponding quality rank;
Data handling component 3, it is connected respectively with Data Detection component 1 and Product checking component 2, by a certain quality rank
Electronic-grade glass yarn correspond to slurry concentration, slurry temperature, ambient temperature, ambient humidity, starching machine in production process
Rotating speed is analyzed, and obtains the control signal under the quality rank;
Control adjustment component 4, is connected, for sending control signals to relevant device so that slurry with data handling component 3
Material concentration, slurry temperature, ambient temperature, ambient humidity, starching machine rotating speed are changed accordingly.
Data Detection component 1 includes:Slurry concentration sensor, slurry temperature sensor, indoor temperature transmitter, interior are wet
Spend sensor, speed probe.
The quality rank of electronic-grade glass yarn can be:Top grade, middle product and low-grades.
Electronic-grade glass yarn optimizes production method, is given birth to using electronic-grade glass yarn optimization production system
Production, specifically includes following steps:
1) Data Detection component 1 detect in real time slurry concentration in electronic-grade glass yarn production process, slurry temperature,
Ambient temperature, ambient humidity, starching machine rotating speed;
2) Product checking component 2 carries out Quality Detection to the electronic-grade glass yarn produced, and by the electron level glass
One kind that glass silvalin is belonged in " top grade ", " middle product ", " low-grades ";
3) slurry that data handling component 3 corresponds to the electronic-grade glass yarn of a certain quality rank in production process is dense
Degree, slurry temperature, ambient temperature, ambient humidity, starching machine rotating speed are analyzed, and obtain the control signal under the quality rank;
4) control adjustment component 4 sends control signals to relevant device so that slurry concentration, slurry temperature, extraneous temperature
Degree, ambient humidity, starching machine rotating speed are changed accordingly.
The present invention is simple in construction, and the detection data in production process are closely connected with product quality, can be effective
Automatic Optimal control is realized, in external condition change procedure, production technology can be adjusted in real time, improve electronic-grade glass yarn
Production quality, meet the needs of different clients.
In order to further optimize the implementation result of the present invention, in other embodiment, remaining feature technology phase
Together, difference is, electronic-grade glass yarn optimization production system also includes:Display module, with data handling component phase
Connection, for showing quality rank corresponding to a certain electronic-grade glass yarn and producing the electronic-grade glass yarn process
One or more data in middle slurry concentration, slurry temperature, ambient temperature, ambient humidity, starching machine rotating speed.
Using above-mentioned preferable scheme, personnel easy to operation carry out observation directly perceived in real time.
Further, display module is display screen or touch-screen.
Using above-mentioned preferable scheme, arranged accordingly according to field condition.
In order to further optimize the implementation result of the present invention, in other embodiment, remaining feature technology phase
Together, difference is, electronic-grade glass yarn optimization production system also includes:Statistic op- timization component, with data processing group
Part is connected, and for multiple electronic-grade glass yarns to be carried out with the statistics of quality rank, and forms day reporting instrument and/or Zhou Hui
Form and/or moon reporting instrument.
Using above-mentioned preferable scheme, personnel easy to operation carry out observation directly perceived in real time.Day reporting instrument and/or week report
The ratio of " top grade ", the ratio of " middle product " in the electronic-grade glass yarn of a certain batch production are recorded in table and/or moon reporting instrument
Example, the ratio of " low-grades ".Day reporting instrument and/or all reporting instruments and/or moon reporting instrument can also record the electricity of a certain batch production
The value range of slurry concentration, the value range of slurry temperature, the value range of ambient temperature, the external world are wet during sub- level fiberglass yarn
Value range, the value range of starching machine rotating speed of degree.Day reporting instrument and/or all reporting instruments and/or moon reporting instrument can also record
Value range, the slurry temperature of the slurry concentration of corresponding " top grade " product during the electronic-grade glass yarn of a certain batch production
Value range, the value range of ambient temperature, the value range of ambient humidity, the value range of starching machine rotating speed, corresponding " middle product " production
The value range of the slurry concentration of product, the value range of slurry temperature, the value range of ambient temperature, the value range of ambient humidity, starching
The value range of machine rotating speed, the value range of slurry concentration of corresponding " low-grades " product, the value range of slurry temperature, ambient temperature
Value range, the value range of ambient humidity, the value range of starching machine rotating speed.
In order to further optimize the implementation result of the present invention, in other embodiment, remaining feature technology phase
Together, difference is, electronic-grade glass yarn optimization production system also includes:Data input elements, with Product checking group
Part connects, for inputting the value range of different quality ranks.
Using above-mentioned preferable scheme, it is easy to the adjustment to different quality level range values.
In order to further optimize the implementation result of the present invention, in other embodiment, remaining feature technology phase
Together, difference is, electronic-grade glass yarn optimization production system also includes:Energy consumption statistic component, with data processing group
Part connects, and for counting the energy expended required for a certain electronic-grade glass yarn is produced, and sends it at data
Manage component.
Using above-mentioned preferable scheme, data handling component 3 is corresponding by the electronic-grade glass yarn of a certain quality rank
The energy of slurry concentration, slurry temperature, ambient temperature, ambient humidity, starching machine rotating speed and required consuming in production process
Source is analyzed, and obtains the control signal under the quality rank.Data handling component is also contemplated for into energy consumption, more had
The control signal of effect, on the premise of product quality is ensured, reduce energy consumption.
The above is only the preferred embodiment of the present invention, it is noted that for the person of ordinary skill of the art,
Without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the guarantor of the present invention
Protect scope.
Claims (10)
1. electronic-grade glass yarn optimizes production system, it is characterised in that including:
Data Detection component, for detecting the slurry concentration in electronic-grade glass yarn production process, slurry temperature, outer in real time
One or more data in boundary's temperature, ambient humidity, starching machine rotating speed;
Product checking component, for carrying out Quality Detection to the electronic-grade glass yarn produced, and by the E-glass
Silvalin belongs to corresponding quality rank;
Data handling component, it is connected respectively with the Data Detection component and the Product checking component, by a certain quality level
Other electronic-grade glass yarn corresponds to slurry concentration in production process, slurry temperature, ambient temperature, ambient humidity, starching
One or more data in machine rotating speed are analyzed, and obtain the control signal under the quality rank;
Control adjustment component, is connected, for sending control signals to relevant device so that slurry with the data handling component
Concentration and/or slurry temperature and/or ambient temperature and/or ambient humidity and/or starching machine rotating speed are changed accordingly.
2. electronic-grade glass yarn according to claim 1 optimizes production system, it is characterised in that the Data Detection
Component includes one or more of sensor:Slurry concentration sensor, slurry temperature sensor, indoor temperature transmitter, room
Interior humidity sensor, speed probe.
3. electronic-grade glass yarn according to claim 1 optimizes production system, it is characterised in that the electron level glass
The quality rank of glass silvalin can be:Top grade, middle product and low-grades.
4. electronic-grade glass yarn according to claim 1 optimizes production system, it is characterised in that the electron level glass
Glass silvalin optimization production system also includes:Display module, it is connected with the data handling component, for showing a certain electronics
Quality rank corresponding to level fiberglass yarn and produce slurry concentration during the electronic-grade glass yarn, slurry temperature,
One or more data in ambient temperature, ambient humidity, starching machine rotating speed.
5. electronic-grade glass yarn according to claim 4 optimizes production system, it is characterised in that the display module
For display screen or touch-screen.
6. electronic-grade glass yarn according to claim 1 optimizes production system, it is characterised in that the electron level glass
Glass silvalin optimization production system also includes:Statistic op- timization component, it is connected with the data handling component, for multiple electricity
Sub- level fiberglass yarn carries out the statistics of quality rank, and forms day reporting instrument and/or all reporting instruments and/or moon reporting instrument.
7. electronic-grade glass yarn according to claim 1 optimizes production system, it is characterised in that the electron level glass
Glass silvalin optimization production system also includes:Data input elements, it is connected with the Product checking component, for inputting different product
The other value range of quality and grade.
8. electronic-grade glass yarn according to claim 1 optimizes production system, it is characterised in that the electron level glass
Glass silvalin optimization production system also includes:Energy consumption statistic component, it is connected with the data handling component, is being produced for counting
The energy expended required for a certain electronic-grade glass yarn, and send it to the data handling component.
9. electronic-grade glass yarn optimizes production method, it is characterised in that utilizes the electronics described in claim any one of 1-8
Level fiberglass yarn optimization production system is produced, and specifically includes following steps:
1) Data Detection component detects slurry concentration in electronic-grade glass yarn production process, slurry temperature, the external world in real time
One or more data in temperature, ambient humidity, starching machine rotating speed;
2) Product checking component carries out Quality Detection to the electronic-grade glass yarn produced, and by the electronic-grade glass
Yarn belongs to corresponding quality rank;
3) data handling component corresponds to the electronic-grade glass yarn of a certain quality rank in slurry concentration, the slurry in production process
One or more data in material temperature degree, ambient temperature, ambient humidity, starching machine rotating speed are analyzed, and obtain the quality rank
Under control signal;
4) control adjustment component sends control signals to relevant device so that slurry concentration and/or slurry temperature and/or the external world
Temperature and/or ambient humidity and/or starching machine rotating speed are changed accordingly.
10. electronic-grade glass yarn according to claim 9 optimizes production method, it is characterised in that in the step
2) in, the Product checking component carries out Quality Detection to the electronic-grade glass yarn produced, and by the E-glass
One kind that silvalin is belonged in " top grade ", " middle product ", " low-grades ".
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