CN107380789A - A kind of square water tank suppression ripple board component and its installation method - Google Patents
A kind of square water tank suppression ripple board component and its installation method Download PDFInfo
- Publication number
- CN107380789A CN107380789A CN201710639380.7A CN201710639380A CN107380789A CN 107380789 A CN107380789 A CN 107380789A CN 201710639380 A CN201710639380 A CN 201710639380A CN 107380789 A CN107380789 A CN 107380789A
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- CN
- China
- Prior art keywords
- longitudinal direction
- water tank
- ripple plate
- suppression
- square water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/52—Anti-slosh devices
Abstract
The invention belongs to water tank suppression ripple field, is related to water tank suppression ripple plate, and in particular to a kind of square water tank suppression ripple board component and its installation method, including first longitudinal direction press down ripple plate, second longitudinal direction suppression ripple plate and laterally press down ripple plate;First longitudinal direction presses down longitudinal direction of the ripple plate along square water tank and is installed on square water tank bottom surface;Second longitudinal direction presses down longitudinal direction of the ripple plate along square water tank and is installed on square water tank top surface, and is correspondingly arranged with first longitudinal direction suppression ripple plate;Laterally one end plug-in type of suppression ripple plate itself longitudinal direction is installed on first longitudinal direction suppression ripple plate, other end plug-in type is installed on second longitudinal direction suppression ripple plate, and first longitudinal direction presses down ripple plate, second longitudinal direction suppression ripple plate and laterally square water tank is divided into several interconnected cavity volumes by suppression ripple plate jointly.It effectively increases suppression ripple plate intensity, reduces suppression ripple plate deflection, protects solder joint, so as to reduce radiator leak probability, increases water tank service life.
Description
Technical field
The invention belongs to water tank suppression ripple field, is related to water tank suppression ripple plate, and in particular to a kind of square water tank suppression ripple plate
Component and its installation method.
Background technology
Square water tank be mainly used in passenger train drink, health supply water, be passenger facilities facility on important car.Nearly two
Year big railway side's radiator leak Frequent Accidents.
Current existing side's cisten mechanism is as shown in figure 1, existing side's radiator leak analysis of causes:
1st, it is monolithic 2mm stainless steel plates to press down ripple plate, and no flanging is weak to vertical force resistance;Centre is provided with flowing water hole, but opens
Hole is excessive, and the most narrow place of suppression ripple plate only has 58mm, as shown in Figure 2.Suppression ripple plate mainly plays a part of to suppress the dynamic impact of ripples.Vehicle is transported
During row, the dynamic impact of ripples is often relatively more frequent, larger to suppression ripple plate impact, but presses down ripple plate without reinforcement structure, is easily deformed.
2nd, ripple plate direct spot welding is pressed down on skin plating.It is stainless steel welded to occur that intercrystalline corrosion produces invisible crack, destroy
Stainless steel surfaces corrosion prevention film, former stainless steel is caused to corrode, solder joint ambient intensity reduces.Press down ripple plate by water slug, solder joint by
Power is big, is easily pulled at solder joint.
Through analysis, leakage accident main cause is suppression ripple plate intensity deficiency, and caused solder joint pulls, therefore presses down ripple to water tank
It is imperative that plate redesigns." a kind of Motor train unit aluminum alloy water tank " disclosed in Chinese patent CN203543964U is although propose
A solution, but it presses down the installation complexity of ripple plate, and it is only applicable to small-sized water tank.
The content of the invention
The present invention provides a kind of square water tank suppression ripple board component and the installation method of suppression ripple plate, hardened by improving suppression ripple
Structure and internal arrangement, increase suppression ripple plate intensity, reduce suppression ripple plate deflection, protect solder joint, general so as to reduce radiator leak
Rate, increase water tank service life.
To realize above-mentioned technical purpose, the concrete technical scheme that the present invention takes is a kind of square water tank suppression ripple plate group
Part, including first longitudinal direction suppression ripple plate, second longitudinal direction suppression ripple plate and horizontal suppression ripple plate;First longitudinal direction presses down ripple plate along square water tank
Longitudinal direction is installed on square water tank bottom surface;Second longitudinal direction presses down longitudinal direction of the ripple plate along square water tank and is installed on square water tank top
Face, and be correspondingly arranged with first longitudinal direction suppression ripple plate;Laterally it is vertical to be installed on first for one end plug-in type of suppression ripple plate itself longitudinal direction
On to suppression ripple plate, other end plug-in type be installed on second longitudinal direction suppression ripple plate, and first longitudinal direction suppression ripple plate, second longitudinal direction suppression ripple
Square water tank is divided into several interconnected cavity volumes by plate and horizontal suppression ripple plate jointly.
As the improved technical scheme of the present invention, first longitudinal direction suppression ripple plate is provided with several equally distributed water holes,
And uniformly offer several the first slots in one end away from square water tank bottom surface.
As the improved technical scheme of the present invention, second longitudinal direction suppression ripple plate is provided with several equally distributed water holes,
Second longitudinal direction presses down ripple plate and uniformly offers several the second slots in one end away from square water tank top surface.
As the improved technical scheme of the present invention, laterally press down ripple plate and be provided with several equally distributed water holes;Laterally
Suppression ripple plate offers several the 3rd slots in one end of itself longitudinal direction, and the other end offers several the 4th slots.
As the improved technical scheme of the present invention, the size of water hole is 50mm.
As the improved technical scheme of the present invention, first longitudinal direction suppression ripple plate is fixed on square water tank bottom by way of welding
Face.
As the improved technical scheme of the present invention, second longitudinal direction suppression ripple plate is fixed on square water tank top by way of welding
Face.
As the improved technical scheme of the present invention, first longitudinal direction suppression ripple plate has several, several first longitudinal directions suppression ripple plate
Uniformly it is laid in square water tank bottom surface.
As the improved technical scheme of the present invention, second longitudinal direction suppression ripple plate has several, several second longitudinal directions suppression ripple plate
Uniformly it is laid in square water tank top surface.
Another object of the present invention is to provide a kind of installation method of square water tank suppression ripple board component, including following step
Suddenly:Step 1: first longitudinal direction is pressed down into longitudinal direction uniform welding of the ripple plate along square water tank in square water tank bottom surface, and ensure the
One slot is towards square water tank top surface;Step 2: by laterally the 3rd slot is correspondingly plugged in first longitudinal direction suppression ripple plate on suppression ripple plate
On the first slot, and by laterally press down ripple plate itself longitudinal direction one end weld together with square water tank bottom surface;Step 3:
By longitudinal direction uniform welding of the second longitudinal direction suppression ripple plate along square water tank in square water tank top surface, and ensure the second slot direction
Square water tank bottom surface;Step 4: second longitudinal direction suppression ripple the second slot of plate is correspondingly plugged in laterally the 4th slot on suppression ripple plate, and
Assembling is in place;Step 5: welding square water tank bottom surface and top surface, form complete square tank box.
Beneficial effect
The application improves suppression ripple harden structure inside square water tank, increases self-strength;Press down between ripple plate and suppression ripple plate using slotting
Connect, effectively pressed down using the support pressed down between ripple plate, enhancing on ripple harden structure intensity decreases suppression ripple plate pair and square water tank in succession
The dependence of solder joint, it can effectively control by ripple plate deflection is pressed down during water slug, reduce solder joint stress;
Square water tank can be divided into several cavity volumes by the suppression ripple plate of grafting simultaneously, effectively reduce the motion of square water tank acceleration or deceleration
The fluctuating range of water in middle square water tank, and then reduce impact of the water to square water tank and suppression ripple plate;
Specially:Suppression ripple plate opens Φ 50mm water holes, meets normal water flow demand, avoids pressing down ripple plate intensity decreases;Water
Newly-increased laterally suppression ripple plate inside case, with longitudinal direction suppression ripple plate shape into intersecting, forms stereochemical structure.Two suppression ripple plate grafting, both direction
Square wave plate by supporting mutually, improve structural strength, strengthen water resistant impact capacity, reducing anti-ripple will to periphery Joint Strength
Ask.
To sum up, the device of the application can effectively solve the problems such as water tank deformation, leak, and save after cost, can be extensively
Applied to passenger train, and it also has more market prospects.
Brief description of the drawings
Fig. 1 square water tank perspective diagrams of the prior art;
With suppression ripple plate structure schematic diagram in the existing square water tanks of Fig. 2;
Press down ripple plate structure schematic diagram in Fig. 3 the application;
Square water tank decomposing schematic representation in Fig. 4 the application;
Grafting schematic diagram between suppression ripple plate in Fig. 5 the application;
Fig. 6 presses down ripple plate grafting rear view in square water tank;
In figure:1st, square water tank bottom surface;2nd, first longitudinal direction suppression ripple plate;3rd, ripple plate is laterally pressed down;4th, square water tank top surface;5th, second is vertical
To suppression ripple plate;6th, water hole;7th, slot.
Embodiment
To make the purpose of the embodiment of the present invention and technical scheme clearer, below in conjunction with the attached of the embodiment of the present invention
Figure, the technical scheme of the embodiment of the present invention is clearly and completely described.Obviously, described embodiment is of the invention
Part of the embodiment, rather than whole embodiments.Based on described embodiments of the invention, those of ordinary skill in the art
The every other embodiment obtained on the premise of without creative work, belongs to the scope of protection of the invention.
Those skilled in the art of the present technique are appreciated that unless otherwise defined, all terms used herein(Including technology art
Language and scientific terminology)With the general understanding identical meaning with the those of ordinary skill in art of the present invention.Should also
Understand, those terms defined in such as general dictionary, which should be understood that, to be had and the meaning in the context of prior art
The consistent meaning of justice, and unless defined as here, will not be with idealizing or the implication of overly formal be explained.
In the present invention, " longitudinal direction " in " first longitudinal direction suppression ripple plate " " second longitudinal direction suppression ripple plate " " laterally suppression ripple plate " is relative
In water tank it is vertical for, be referred to as longitudinal direction suppression ripple plate along the suppression ripple plate of square water tank longitudinal direction arrangement, it is horizontal along square water tank
The suppression ripple plate of direction arrangement is referred to as laterally suppression ripple plate.
In the present invention, " bottom surface " " top surface " refers to the bottom/top inside square water tank.
In the present invention, " transverse direction ", " longitudinal direction " are for part itself, can name the length direction of part itself
Transverse direction is named as longitudinal direction, part local width direction.
As shown in figure 3, the first longitudinal direction suppression ripple plate 2 mentioned in the application is used such as Fig. 3 institutes with second longitudinal direction suppression ripple plate 5
The suppression ripple harden structure shown, the suppression ripple plate shown in Fig. 3, is uniformly provided with several water holes 6 thereon, in order to avoid water hole 6 influences
Press down the intensity of ripple plate, the size for pressing down ripple plate here is set to 50mm, is also a diameter of Φ 50mm through hole.Press down ripple plate at one end simultaneously
Provided with several slots 7, for pressing down the grafting between ripple plate.
The further suppression ripple of first longitudinal direction for convenience plate 2 and the installation of square water tank bottom surface 1, first longitudinal direction suppression ripple plate 2
Flanging is equipped with the side contacted with water tank, first longitudinal direction suppression ripple plate 2 is welded together by flanging and square water tank bottom surface;
Second longitudinal direction suppression ripple plate 5 is equipped with flanging on the side contacted with square water tank, and second longitudinal direction suppression ripple plate 5 passes through flanging and square
Tank weld is together;
A kind of square water tank as shown in Figure 4 suppression ripple board component, including first longitudinal direction suppression ripple plate 2, second longitudinal direction suppression ripple plate 5 with
And laterally press down ripple plate 3;
First longitudinal direction suppression ripple plate 2 has several, and several first longitudinal directions suppression ripple plate 2 is uniformly laid in square water tank bottom surface;This reality
Apply in example, first longitudinal direction suppression ripple plate 2 is fixed on square water tank bottom surface 1 by way of welding;Further, first longitudinal direction suppression ripple
Plate 2 is provided with several equally distributed water holes 6, and uniformly offers several in one end away from square water tank bottom surface 1
First slot.
Second longitudinal direction suppression ripple plate 5 has several, and several second longitudinal directions suppression ripple plate 5 is uniformly laid in square water tank top surface 4;
In the present embodiment, second longitudinal direction suppression ripple plate 5 is fixed on square water tank top surface by way of welding, and presses down ripple plate with first longitudinal direction
2 are correspondingly arranged;Second longitudinal direction suppression ripple plate 5 is provided with several equally distributed water holes 6, and second longitudinal direction presses down ripple plate 5 remote
One end of square water tank top surface 4 uniformly offers several the second slots.
Laterally suppression ripple plate 3 is provided with several equally distributed water holes 6, laterally presses down ripple plate 3 in itself longitudinal direction
One end offers several the 3rd slots, and the other end offers several the 4th slots, by the way that the 3rd of laterally suppression ripple plate 3 the is inserted
Groove is plugged in together with the first slot on first longitudinal direction suppression ripple plate 2(As shown in figs. 5 and 6), by the 4th of laterally suppression ripple plate 3 the
The second slot on slot and second longitudinal direction suppression ripple plate 5 is plugged in together, first longitudinal direction suppression ripple plate 2, second longitudinal direction suppression ripple plate 5 with
And laterally square water tank is divided into several interconnected cavity volumes, and first longitudinal direction suppression ripple plate 2, second by suppression ripple plate 3 jointly
Supported each other between longitudinal direction suppression ripple plate 5 and laterally suppression ripple plate 3, improve intensity.Preferably, the longitudinal direction of ripple plate 3 is laterally pressed down
It is highly consistent in the size and water tank in direction, when grafting is completed, it can guarantee that the four ends energy and square of laterally suppression ripple plate 3
Tank inner wall joint.In addition, laterally suppression ripple plate 3 is equipped with flanging on the side contacted with square water tank, it is logical laterally to press down ripple plate 3
Flanging is crossed together with square tank weld.
Further, a kind of square water tank installation method of suppression ripple board component, comprises the following steps:
Step 1: first longitudinal direction suppression ripple plate 2 is arranged along the longitudinal direction of square water tank, the flanging welding of first longitudinal direction suppression ripple plate 2
In square water tank bottom surface 1, and ensure the first slot towards square water tank top surface 4;Step 2: laterally the 3rd it will be inserted on suppression ripple plate 3
Groove is correspondingly plugged in the first slot on first longitudinal direction suppression ripple plate 2, and will laterally suppression ripple plate 3 positioned at the 3rd slot end flanging with
Square water tank bottom surface 1 welds together;Arranged Step 3: second longitudinal direction is pressed down into longitudinal direction of the ripple plate 5 along square water tank, and will
Its flanging is welded in square water tank top surface 4, while ensures the second slot towards square water tank bottom surface 1;Step 4: by second longitudinal direction
The slot of suppression ripple plate 5 second is correspondingly plugged in laterally the 4th slot on suppression ripple plate 3, and assembling in place;Step 5: welding square water tank
Bottom surface 1 and top surface, form complete square tank box.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit requires rather than described above limits, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that those skilled in the art should for clarity
Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
It is appreciated that other embodiment.
Claims (10)
- A kind of 1. square water tank suppression ripple board component, it is characterised in that including first longitudinal direction suppression ripple plate, second longitudinal direction suppression ripple plate with And laterally press down ripple plate;First longitudinal direction presses down longitudinal direction of the ripple plate along square water tank and is installed on square water tank bottom surface;Second longitudinal direction presses down Longitudinal direction of the ripple plate along square water tank is installed on square water tank top surface, and is correspondingly arranged with first longitudinal direction suppression ripple plate;Laterally suppression One end plug-in type of itself longitudinal direction of ripple plate is installed on first longitudinal direction suppression ripple plate, other end plug-in type is installed on second longitudinal direction Press down on ripple plate, and if first longitudinal direction suppression ripple plate, second longitudinal direction press down ripple plate and laterally square water tank is divided into by suppression ripple plate jointly Dry interconnected cavity volume.
- 2. a kind of square water tank according to claim 1 suppression ripple board component, it is characterised in that on first longitudinal direction suppression ripple plate Provided with several equally distributed water holes, and away from square water tank bottom surface one end uniformly offer several first insert Groove.
- 3. a kind of square water tank according to claim 1 suppression ripple board component, it is characterised in that on second longitudinal direction suppression ripple plate Provided with several equally distributed water holes, if second longitudinal direction presses down ripple plate and uniformly offered in one end away from square water tank top surface Dry the second slot.
- 4. a kind of square water tank according to claim 1 suppression ripple board component, it is characterised in that laterally suppression ripple plate is provided with Several equally distributed water holes;Laterally suppression ripple plate offers several the 3rd slots in one end of itself longitudinal direction, separately One end offers several the 4th slots.
- A kind of 5. square water tank suppression ripple board component according to claim 2,3 or 4, it is characterised in that the chi of water hole Very little is 50mm.
- 6. a kind of square water tank according to claim 1 suppression ripple board component, it is characterised in that first longitudinal direction suppression ripple plate leads to The mode for crossing welding is fixed on square water tank bottom surface.
- 7. a kind of square water tank according to claim 1 suppression ripple board component, it is characterised in that second longitudinal direction suppression ripple plate leads to The mode for crossing welding is fixed on square water tank top surface.
- 8. a kind of square water tank according to claim 1 suppression ripple board component, it is characterised in that first longitudinal direction suppression ripple plate has Several, several first longitudinal directions suppression ripple plate is uniformly laid in square water tank bottom surface.
- 9. a kind of square water tank according to claim 1 suppression ripple board component, it is characterised in that second longitudinal direction suppression ripple plate has Several, several second longitudinal directions suppression ripple plate is uniformly laid in square water tank top surface.
- A kind of 10. square water tank as described in claim 1,2,3,4,6,7,8 or 9 are any installation side of suppression ripple board component Method, it is characterised in that comprise the following steps:Uniformly welded Step 1: first longitudinal direction is pressed down into longitudinal direction of the ripple plate along square water tank Square water tank bottom surface is connected to, and ensures the first slot towards square water tank top surface;Step 2: it will laterally press down the 3rd slot on ripple plate Corresponding the first slot being plugged on first longitudinal direction suppression ripple plate, and one end and the square water that will laterally press down ripple plate itself longitudinal direction Bottom face welds together;Step 3: second longitudinal direction is pressed down into longitudinal direction uniform welding of the ripple plate along square water tank in square water Case top surface, and ensure the second slot towards square water tank bottom surface;Step 4: second longitudinal direction suppression ripple the second slot of plate is corresponded into grafting In laterally the 4th slot on suppression ripple plate, and assembling in place;Step 5: welding square water tank bottom surface and top surface, form complete square Tank box.
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CN201710639380.7A CN107380789A (en) | 2017-07-31 | 2017-07-31 | A kind of square water tank suppression ripple board component and its installation method |
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CN201710639380.7A CN107380789A (en) | 2017-07-31 | 2017-07-31 | A kind of square water tank suppression ripple board component and its installation method |
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CN201710639380.7A Pending CN107380789A (en) | 2017-07-31 | 2017-07-31 | A kind of square water tank suppression ripple board component and its installation method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109677626A (en) * | 2018-12-29 | 2019-04-26 | 一飞智控(天津)科技有限公司 | Unmanned plane fueller and unmanned plane |
CN111578758A (en) * | 2020-05-28 | 2020-08-25 | 江阴弘旭环保电力科技有限公司 | High-safety heat source collecting system for low-temperature waste heat power generation system |
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US5960981A (en) * | 1998-06-15 | 1999-10-05 | Emergency One, Inc. | Water tank baffle |
JP2005280837A (en) * | 2004-03-30 | 2005-10-13 | Tetsuo Iwanishi | Structure of vertically steel cylindrical liquid storage tank |
CN101014800A (en) * | 2004-06-25 | 2007-08-08 | 挪威船级社 | Cellular tanks for storage of fluid at low temperatures |
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CN111578758A (en) * | 2020-05-28 | 2020-08-25 | 江阴弘旭环保电力科技有限公司 | High-safety heat source collecting system for low-temperature waste heat power generation system |
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