CN107377000A - A kind of preparation method of heavy oil pyrolysis catalyst - Google Patents

A kind of preparation method of heavy oil pyrolysis catalyst Download PDF

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Publication number
CN107377000A
CN107377000A CN201710634064.0A CN201710634064A CN107377000A CN 107377000 A CN107377000 A CN 107377000A CN 201710634064 A CN201710634064 A CN 201710634064A CN 107377000 A CN107377000 A CN 107377000A
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parts
heavy oil
oil pyrolysis
add
stirring
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唐来蓉
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Wangjiang County Datang Renewable Resources Co Ltd
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Wangjiang County Datang Renewable Resources Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/26Catalysts comprising hydrides, coordination complexes or organic compounds containing in addition, inorganic metal compounds not provided for in groups B01J31/02 - B01J31/24
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/34Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation
    • B01J37/341Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation
    • B01J37/343Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation of ultrasonic wave energy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/36Biochemical methods
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G11/00Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G11/02Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils characterised by the catalyst used
    • C10G11/04Oxides
    • C10G11/05Crystalline alumino-silicates, e.g. molecular sieves

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
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  • Life Sciences & Earth Sciences (AREA)
  • Optics & Photonics (AREA)
  • Health & Medical Sciences (AREA)
  • Plasma & Fusion (AREA)
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  • Thermal Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Catalysts (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

The invention discloses a kind of preparation method of heavy oil pyrolysis catalyst, comprise the following steps:Sodium lignin sulfonate, water are stirred, glucoamylase is added and is ultrasonically treated, be evaporated under reduced pressure, kaolin, ethanol solution stirring is added, filters, wash, be dried in vacuo, crush, add boehmite, water stirs to obtain prefabricated material;It is 1 1.6 by prefabricated material regulation pH value, stirring, it is 6 6.8 to add ammoniacal liquor regulation pH value, curing, adds molecular sieve stirring, dries, calcine, washing, be dried to obtain heavy oil pyrolysis catalyst.The preparation method of heavy oil pyrolysis catalyst proposed by the present invention, gained catalyst have big pore volume, pore distribution concentration, are advantageous to dregs of fat macromolecular and are reacted into duct, and olefins yield is high.

Description

A kind of preparation method of heavy oil pyrolysis catalyst
Technical field
The present invention relates to catalyst technical field, more particularly to a kind of preparation method of heavy oil pyrolysis catalyst.
Background technology
At present, more than 90% waste oil is purchased by small oil plant, and is added using waste oil pyrolysis recycle production technology of poor quality Work is that inferior petrol and diesel oil or the oil that makes a fire are used up, and these factories that illegally extract oil by indigenous method are the illegal enterprises that country prohibites, and by Severe control.In existing waste oil production technology, also be present the problem of pore volume is small, olefins yield is low in the catalyst of use, cause Diesel regenerated poor quality, yield is low, and pollution is big, and production cost is high.
The content of the invention
Based on technical problem existing for background technology, the present invention proposes a kind of preparation side of heavy oil pyrolysis catalyst Method, gained catalyst have big pore volume, pore distribution concentration, are advantageous to dregs of fat macromolecular and are reacted into duct, olefins yield It is high.
A kind of preparation method of heavy oil pyrolysis catalyst proposed by the present invention, comprises the following steps:
S1, by sodium lignin sulfonate, water stir, add glucoamylase be ultrasonically treated, be evaporated under reduced pressure, add kaolinite Soil, ethanol solution stirring, filter, wash, be dried in vacuo, crush, and add boehmite, water stirs to obtain prefabricated material;
S2, by prefabricated material regulation pH value be 1-1.6, stirring, add ammoniacal liquor regulation pH value be 6-6.8, cure, addition molecule Sieve stirring, is dried, and is calcined, and washing, is dried to obtain heavy oil pyrolysis catalyst.
Preferably, in S1, sodium lignin sulfonate, water is stirred into 20-50min, glucoamylase is added and is ultrasonically treated 40- 100min, ultrasonic temperature are 40-50 DEG C, ultrasonic power 30-50W, are evaporated under reduced pressure, add kaolin, concentration 40-50wt% Ethanol solution stirs 10-20min, filters, washing, 60-70 DEG C of vacuum drying, crushes, and adds boehmite, water stirring 20- 50min, mixing speed 1400-2500r/min, obtain prefabricated material.
Preferably, in S1,2-10 parts sodium lignin sulfonate, 30-60 parts water is stirred into 20-50min by weight, added 0.001-0.007 parts glucoamylase is ultrasonically treated 40-100min, and ultrasonic temperature is 40-50 DEG C, ultrasonic power 30- 50W, it is evaporated under reduced pressure, adds 20-40 parts kaolin, 40-60 parts concentration is that 40-50wt% ethanol solutions stir 10-20min, mistake Filter, washing, 60-70 DEG C of vacuum drying, crush, add 40-80 parts boehmite, 40-60 parts water stirring 20-50min, stirring Speed is 1400-2500r/min, obtains prefabricated material.
Preferably, in S2, it for 15-25wt% salt acid for adjusting pH value is 1-1.6 that prefabricated material is used into concentration, stirs 15- 25min, it is 6-6.8 to add ammoniacal liquor regulation pH value, cures 5-10h, adds molecular sieve stirring 15-35min, and mixing speed is 12000-14000r/min, dry, 700-800 DEG C of calcining 10-20h, deionized water washing, be dried to obtain heavy oil pyrolysis catalysis Agent.
Preferably, in S2, the concentration is used to be for 15-25wt% salt acid for adjusting pH value in the prefabricated material of 80-100 parts by weight 1-1.6,15-25min is stirred, it is 6-6.8 to add ammoniacal liquor regulation pH value, cures 5-10h, adds the stirring of 100-140 parts molecular sieve 15-35min, mixing speed 12000-14000r/min, dry, 700-800 DEG C of calcining 10-20h, deionized water washing, do It is dry to obtain heavy oil pyrolysis catalyst.
For the present invention using sodium lignin sulfonate under glucoamylase and supersonic synergetic effect, appropriateness enzymolysis causes chemistry Key is broken, and by rationally controlling ultrasound condition, system temperature is increased to a certain degree, and product chemical bond rupture is moderate, table Face tension force reduces substantially, fabulous with kaolinic dispersiveness, coordinates with boehmite, under high velocity agitation, not only each other Degree of scatter is high, and blocking microporous impurity is eliminated, and partial pore hole wall is destroyed or is changed into transitional pore, uses salt The acid centre of catalyst can be increased after acid treatment, and can makes the hole radial hole skew of catalyst, is advantageous to the dregs of fat and divides greatly Son is reacted into duct, so that olefins yield improves, is further coordinated and is added molecular sieve, and rationally control proportioning, greatly Pore volume, pore distribution concentration, olefins yield are high.
Embodiment
Below, technical scheme is described in detail by specific embodiment.
Embodiment 1
A kind of preparation method of heavy oil pyrolysis catalyst, comprises the following steps:
S1, by sodium lignin sulfonate, water stir, add glucoamylase be ultrasonically treated, be evaporated under reduced pressure, add kaolinite Soil, ethanol solution stirring, filter, wash, be dried in vacuo, crush, and add boehmite, water stirs to obtain prefabricated material;
S2, by prefabricated material regulation pH value be 1-1.6, stirring, add ammoniacal liquor regulation pH value be 6-6.8, cure, addition molecule Sieve stirring, is dried, and is calcined, and washing, is dried to obtain heavy oil pyrolysis catalyst.
Embodiment 2
A kind of preparation method of heavy oil pyrolysis catalyst, comprises the following steps:
S1,2 parts of sodium lignin sulfonates, 60 parts of water are stirred into 20min by weight, add 0.007 part of glucoamylase 40min is ultrasonically treated, ultrasonic temperature is 50 DEG C, ultrasonic power 30W, is evaporated under reduced pressure, and adds 40 parts of kaolin, 40 parts of concentration are 50wt% ethanol solutions stir 10min, filter, washing, 70 DEG C of vacuum drying, crush, add 40 parts of boehmites, 60 parts of water 20min is stirred, mixing speed 2500r/min, obtains prefabricated material;
S2,80 parts of prefabricated material are used into concentration by weight for 25wt% salt acid for adjusting pH value is 1-1.6, stirs 15min, It is 6-6.8 to add ammoniacal liquor regulation pH value, cures 10h, adds 100 parts of molecular sieve stirrings 35min, mixing speed 12000r/ Min, dry, 800 DEG C of calcining 10h, deionized water washing, be dried to obtain heavy oil pyrolysis catalyst.
Embodiment 3
A kind of preparation method of heavy oil pyrolysis catalyst, comprises the following steps:
S1,10 parts of sodium lignin sulfonates, 30 parts of water are stirred into 50min by weight, add 0.001 part of glucoamylase 100min is ultrasonically treated, ultrasonic temperature is 40 DEG C, ultrasonic power 50W, is evaporated under reduced pressure, adds 20 parts of kaolin, 60 parts of concentration For 40wt% ethanol solutions stir 20min, filter, washing, 60 DEG C vacuum drying, crush, add 80 parts of boehmites, 40 parts Water stirs 50min, mixing speed 1400r/min, obtains prefabricated material;
S2,100 parts of prefabricated material are used into concentration by weight for 15wt% salt acid for adjusting pH value is 1-1.6, stirring 25min, it is 6-6.8 to add ammoniacal liquor regulation pH value, cures 5h, adds 140 parts of molecular sieve stirring 15min, and mixing speed is 14000r/min, dry, 700 DEG C of calcining 20h, deionized water washing, be dried to obtain heavy oil pyrolysis catalyst.
Embodiment 4
A kind of preparation method of heavy oil pyrolysis catalyst, comprises the following steps:
S1,4 parts of sodium lignin sulfonates, 50 parts of water are stirred into 30min by weight, add 0.006 part of glucoamylase 50min is ultrasonically treated, ultrasonic temperature is 48 DEG C, ultrasonic power 35W, is evaporated under reduced pressure, and adds 35 parts of kaolin, 45 parts of concentration are 48wt% ethanol solutions stir 12min, filter, washing, 68 DEG C of vacuum drying, crush, add 50 parts of boehmites, 55 parts of water 30min is stirred, mixing speed 2200r/min, obtains prefabricated material;
S2,85 parts of prefabricated material are used into concentration by weight for 22wt% salt acid for adjusting pH value is 1-1.6, stirs 18min, It is 6-6.8 to add ammoniacal liquor regulation pH value, cures 8h, adds 110 parts of molecular sieves stirring 30min, mixing speed 12500r/min, Dry, 780 DEG C of calcining 12h, deionized water washing, be dried to obtain heavy oil pyrolysis catalyst.
Embodiment 5
A kind of preparation method of heavy oil pyrolysis catalyst, comprises the following steps:
S1,8 parts of sodium lignin sulfonates, 40 parts of water are stirred into 40min by weight, add 0.002 part of glucoamylase 90min is ultrasonically treated, ultrasonic temperature is 42 DEG C, ultrasonic power 45W, is evaporated under reduced pressure, and adds 25 parts of kaolin, 55 parts of concentration are 42wt% ethanol solutions stir 18min, filter, washing, 62 DEG C of vacuum drying, crush, add 70 parts of boehmites, 45 parts of water 40min is stirred, mixing speed 1800r/min, obtains prefabricated material;
S2,95 parts of prefabricated material are used into concentration by weight for 18wt% salt acid for adjusting pH value is 1-1.6, stirs 22min, It is 6-6.8 to add ammoniacal liquor regulation pH value, cures 6h, adds 130 parts of molecular sieves stirring 20min, mixing speed 13500r/min, Dry, 720 DEG C of calcining 18h, deionized water washing, be dried to obtain heavy oil pyrolysis catalyst.
Embodiment 6
A kind of preparation method of heavy oil pyrolysis catalyst, comprises the following steps:
S1,6 parts of sodium lignin sulfonates, 45 parts of water are stirred into 35min by weight, add 0.004 part of glucoamylase 70min is ultrasonically treated, ultrasonic temperature is 45 DEG C, ultrasonic power 40W, is evaporated under reduced pressure, and adds 30 parts of kaolin, 50 parts of concentration are 45wt% ethanol solutions stir 15min, filter, washing, 65 DEG C of vacuum drying, crush, add 60 parts of boehmites, 50 parts of water 35min is stirred, mixing speed 2000r/min, obtains prefabricated material;
S2,90 parts of prefabricated material are used into concentration by weight for 20wt% salt acid for adjusting pH value is 1-1.6, stirs 20min, It is 6-6.8 to add ammoniacal liquor regulation pH value, cures 7h, adds 120 parts of molecular sieves stirring 25min, mixing speed 13000r/min, Dry, 750 DEG C of calcining 15h, deionized water washing, be dried to obtain heavy oil pyrolysis catalyst.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto, Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.

Claims (5)

1. a kind of preparation method of heavy oil pyrolysis catalyst, it is characterised in that comprise the following steps:
S1, by sodium lignin sulfonate, water stir, add glucoamylase be ultrasonically treated, be evaporated under reduced pressure, add kaolin, second Alcoholic solution stirs, and filters, and washs, and is dried in vacuo, and crushes, and adds boehmite, water stirs to obtain prefabricated material;
S2, by prefabricated material regulation pH value be 1-1.6, stirring, add ammoniacal liquor regulation pH value be 6-6.8, cure, addition molecular sieve stir Mix, dry, calcine, washing, be dried to obtain heavy oil pyrolysis catalyst.
2. the preparation method of heavy oil pyrolysis catalyst according to claim 1, it is characterised in that in S1, by sulfomethylated lignin Sour sodium, water stirring 20-50min, add glucoamylase and be ultrasonically treated 40-100min, ultrasonic temperature is 40-50 DEG C, ultrasound Power is 30-50W, is evaporated under reduced pressure, and addition kaolin, concentration are that 40-50wt% ethanol solutions stir 10-20min, filtering, are washed Wash, 60-70 DEG C of vacuum drying, crush, add boehmite, water stirring 20-50min, mixing speed 1400-2500r/ Min, obtain prefabricated material.
3. the preparation method of heavy oil pyrolysis catalyst according to claim 1 or claim 2, it is characterised in that in S1, by weight By 2-10 parts sodium lignin sulfonate, 30-60 parts water stirring 20-50min, 0.001-0.007 parts glucoamylase ultrasound is added 40-100min is handled, ultrasonic temperature is 40-50 DEG C, ultrasonic power 30-50W, is evaporated under reduced pressure, addition 20-40 parts kaolin, 40-60 parts concentration is that 40-50wt% ethanol solutions stir 10-20min, is filtered, washing, 60-70 DEG C of vacuum drying, crushes, adds Enter 40-80 parts boehmite, 40-60 parts water stirring 20-50min, mixing speed 1400-2500r/min, obtain prefabricated Material.
4. according to the preparation method of any one of the claim 1-3 heavy oil pyrolysis catalyst, it is characterised in that, will in S2 It for 15-25wt% salt acid for adjusting pH value is 1-1.6 that prefabricated material, which uses concentration, stirs 15-25min, adds ammoniacal liquor regulation pH value and is 6-6.8,5-10h is cured, add molecular sieve stirring 15-35min, mixing speed 12000-14000r/min, dry, 700- 800 DEG C of calcining 10-20h, deionized water washing, are dried to obtain heavy oil pyrolysis catalyst.
5. according to the preparation method of any one of the claim 1-4 heavy oil pyrolysis catalyst, it is characterised in that in S2, press It for 15-25wt% salt acid for adjusting pH value is 1-1.6 that the prefabricated material of 80-100 parts is used concentration by parts by weight, stirs 15-25min, adds It is 6-6.8 to enter ammoniacal liquor regulation pH value, cures 5-10h, adds 100-140 parts molecular sieve stirring 15-35min, and mixing speed is 12000-14000r/min, dry, 700-800 DEG C of calcining 10-20h, deionized water washing, be dried to obtain heavy oil pyrolysis catalysis Agent.
CN201710634064.0A 2017-07-29 2017-07-29 A kind of preparation method of heavy oil pyrolysis catalyst Withdrawn CN107377000A (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101134905A (en) * 2006-08-30 2008-03-05 中国石油天然气股份有限公司 Method for improving solid content of catalytic cracking catalyst slurry

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101134905A (en) * 2006-08-30 2008-03-05 中国石油天然气股份有限公司 Method for improving solid content of catalytic cracking catalyst slurry

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
禹邦超等: "《酶工程(第三版)》", 31 January 2014, 武汉:华中师范大学出版社 *

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