CN107376581A - A kind of flaring cyclone-type supersonic nozzle - Google Patents

A kind of flaring cyclone-type supersonic nozzle Download PDF

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CN107376581A
CN107376581A CN201710702401.5A CN201710702401A CN107376581A CN 107376581 A CN107376581 A CN 107376581A CN 201710702401 A CN201710702401 A CN 201710702401A CN 107376581 A CN107376581 A CN 107376581A
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nozzle
supersonic
section
throat
expanding
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边江
蒋文明
刘成宝
杨健
张子涵
杨永治
张豪
侯丹阳
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China University of Petroleum East China
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/002Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by condensation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/24Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by centrifugal force
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L3/00Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
    • C10L3/06Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
    • C10L3/10Working-up natural gas or synthetic natural gas
    • C10L3/101Removal of contaminants
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L3/00Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
    • C10L3/06Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
    • C10L3/10Working-up natural gas or synthetic natural gas
    • C10L3/101Removal of contaminants
    • C10L3/106Removal of contaminants of water
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/80Employing electric, magnetic, electromagnetic or wave energy, or particle radiation
    • B01D2259/816Sonic or ultrasonic vibration

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Analytical Chemistry (AREA)
  • Cyclones (AREA)

Abstract

本发明提出一种渐扩旋流型超声速喷管,技术方案:包括喷管入口、喷管渐缩段、喷管喉部、喷管渐扩段、喷管出口、位于喷管渐扩段的旋流器等。含有水蒸气、重烃组分的天然气经喷管入口进入喷管渐缩段膨胀降温,经喷管喉部之后膨胀至超声速,在低温低压的环境下,其中的水蒸气和重烃组分凝成液滴,再经过喷管渐扩段的旋流器,在超声速条件下实现高速旋流,旋流产生的巨大离心力将液滴甩至喷管壁面,在后续工序中被分离或吸收,从而实现气液分离。有益效果是:结构简单,加工方便,容易实现水、重烃的凝结与旋流分离,同时避免了激波效应与凝结液滴的二次蒸发现象,可代替传统的超声速分离器实现天然气的脱水、脱重烃等复杂工艺。

The present invention proposes a gradually expanding swirl type supersonic nozzle, the technical scheme: including the inlet of the nozzle, the tapering section of the nozzle, the throat of the nozzle, the expanding section of the nozzle, the outlet of the nozzle, and the Cyclone etc. Natural gas containing water vapor and heavy hydrocarbon components enters the converging section of the nozzle through the inlet of the nozzle to expand and cool down, and then expands to supersonic speed after passing through the throat of the nozzle. into droplets, and then through the cyclone in the expanding section of the nozzle, high-speed swirling flow is realized under supersonic conditions, and the huge centrifugal force generated by the swirling flow throws the droplets to the wall of the nozzle, where they are separated or absorbed in the subsequent process, thus Realize gas-liquid separation. The beneficial effects are: simple structure, convenient processing, easy realization of condensation and swirl separation of water and heavy hydrocarbons, avoiding the shock wave effect and secondary evaporation of condensed droplets, and can replace the traditional supersonic separator to realize the dehydration of natural gas , Heavy hydrocarbon removal and other complex processes.

Description

一种渐扩旋流型超声速喷管A Supersonic Nozzle with Expanding Swirling Flow

技术领域technical field

本发明涉及一种渐扩旋流型超声速喷管,主要应用于天然气中水和重烃组分的脱除,属于天然气加工与处理技术领域。The invention relates to a gradually expanding and swirling supersonic nozzle, which is mainly used for removing water and heavy hydrocarbon components in natural gas, and belongs to the technical field of natural gas processing and treatment.

背景技术Background technique

随着社会经济的迅速发展,对天然气的需求量与日俱增。在天然气外输和使用之前,需要进行脱水、脱重烃等工艺。超声速旋流分离技术是今年来新兴的天然气加工处理技术,被广泛应用于天然气脱水、脱重烃等领域,具有无需化学药剂、支持无人值守、密闭无泄漏等优势,对海上气田气源的开发利用有重要意义。With the rapid development of social economy, the demand for natural gas is increasing day by day. Before natural gas is exported and used, dehydration and heavy hydrocarbon removal processes are required. Supersonic cyclone separation technology is an emerging natural gas processing technology this year. It is widely used in the fields of natural gas dehydration and heavy hydrocarbon removal. Development and utilization are of great significance.

国外,荷兰壳牌石油公司发展了天然气超声速脱离技术的研究,包括基础基础理论研究、数值模拟、实验室研究和现场试验研究,代表性专利有US 6513345B1、US6524368B2、US 3773825B2、US 6962199B1、US 7261766B2、US 7318849B2、US 7494535B2等。荷兰的埃因霍恩科技大学、Stork Product Engineering公司和Shell公司的研究机构中进行,发展了一些描述分离器内部复杂流动的分析和数值模拟工具。TwisterBV公司安装了一套试验设备,用于研究富天然气的处理,并在尼日利亚的试验装置开始运转,成功地将85万立方米/天的天然气脱水到管线要求的标准。Abroad, the Dutch Shell Petroleum Company has developed the research on natural gas supersonic separation technology, including basic theoretical research, numerical simulation, laboratory research and field test research. Representative patents include US 6513345B1, US6524368B2, US 3773825B2, US 6962199B1, US 7261766B2, US 7318849B2, US 7494535B2, etc. The research institutes of Eindhoven University of Technology, Stork Product Engineering and Shell in the Netherlands have developed a number of analytical and numerical simulation tools to describe the complex flow inside the separator. TwisterBV has installed a set of test equipment to study the treatment of rich natural gas, and the test plant in Nigeria has started operation, successfully dehydrating 850,000 cubic meters per day of natural gas to the standard required by the pipeline.

国内的中国石油大学(华东)、北京工业大学、大连理工大学、西安交通大学和北京航空航天大学对超声速旋流分离技术进行了相关的研究工作,具有代表性的结构有ZL200810011258.6、ZL200910023458.8及申请号200910024347.9、200910081813.7、200910093744.1、201010597341.3等。Domestic China University of Petroleum (East China), Beijing University of Technology, Dalian University of Technology, Xi'an Jiaotong University and Beijing University of Aeronautics and Astronautics have carried out related research work on supersonic cyclone separation technology, and the representative structures are ZL200810011258.6, ZL200910023458. 8 and application numbers 200910024347.9, 200910081813.7, 200910093744.1, 201010597341.3, etc.

超声速旋流分离器在天然气脱水、脱重烃方面具有良好的技术应用,但是也存在一定的缺陷,例如结构较为复杂,加工存在难度,同时,由于结构复杂,容易产生激波效应,导致水蒸气和重组分在凝结后极易出现二次蒸发现象,使水、重组分的脱除效率明显下降。The supersonic cyclone separator has a good technical application in natural gas dehydration and heavy hydrocarbon removal, but it also has certain defects, such as a relatively complex structure and difficulty in processing. After condensation, water and heavy components are prone to secondary evaporation, which significantly reduces the removal efficiency of water and heavy components.

发明内容Contents of the invention

为解决现有技术中存在的问题,本发明提出一种结构简单、工作稳定的用于天然气处理的渐扩旋流型超声速喷管,其具体采用的技术方案如下:In order to solve the problems existing in the prior art, the present invention proposes a gradually expanding and swirling supersonic nozzle for natural gas treatment with simple structure and stable operation. The specific technical scheme adopted is as follows:

本发明提出一种渐扩旋流型超声速喷管,主要包括喷管入口、喷管渐缩段、喷管喉部、喷管渐扩段、喷管出口、位于喷管渐扩段的旋流器等。The present invention proposes a gradually expanding swirl type supersonic nozzle, which mainly includes a nozzle inlet, a nozzle tapering section, a nozzle throat, a nozzle expanding section, a nozzle outlet, and a swirling flow located in the nozzle expanding section. device etc.

上述喷管渐缩段采用双三次曲线法设计,该方法使得流场过度自然,涡流较小,可在收缩段出口处获得均匀气流,其曲线方程满足:The convergent section of the above-mentioned nozzle is designed by the bicubic curve method. This method makes the flow field excessively natural, the vortex is small, and a uniform airflow can be obtained at the exit of the contraction section. The curve equation satisfies:

上述方程式中,x为喷管轴向距离;rcr为喷管喉部截面半径;r为喷管任意轴向距离x处的截面半径;L为喷管渐缩段长度;Xm为前后两段曲线连接点的相对坐标。In the above equation, x is the axial distance of the nozzle; r cr is the radius of the throat section of the nozzle; r is the section radius at any axial distance x of the nozzle; L is the length of the tapered section of the nozzle; The relative coordinates of the connection points of the segment curves.

上述喷管喉部直径的选取受到气流流量的限制,喷管喉部直径尺寸采用真实气体状态BWRS方程进行计算,喉部曲线变化不能太快,故选用一段圆弧作为喷管渐缩段与喷管渐扩段的圆滑过渡。The selection of the diameter of the throat of the above-mentioned nozzle is limited by the air flow rate. The diameter of the throat of the nozzle is calculated using the BWRS equation of the real gas state. The smooth transition of the divergent section of the pipe.

上述喷管渐扩段采用锥形管设计,扩张角为1~10度,保证流经旋流器气流均匀。The diverging section of the above-mentioned nozzle adopts a tapered tube design, and the expansion angle is 1 to 10 degrees to ensure uniform air flow through the cyclone.

上述旋流器由2~8部分结构相同的风扇形叶片组成,该结构可以使气体产生高速旋流,旋流产生的巨大离心力将液滴甩至超声速喷管壁面。The cyclone is composed of 2 to 8 fan-shaped blades with the same structure. This structure can make the gas generate high-speed swirl, and the huge centrifugal force generated by the swirl will throw the liquid droplets to the wall of the supersonic nozzle.

含有水蒸气、重烃组分的天然气经气体入口进入超声速喷管膨胀加速,经过喉部之后加速至超声速,在喷管内低温低压的环境下,其中的水蒸气和重烃组分凝成液滴,再流经喷管渐扩段的旋流器,在超声速条件下实现高速旋流,旋流产生的巨大离心力将液滴甩至超声速喷管壁面,在后续工序中被分离或吸收,从而实现天然气中水和重烃组分的脱除。The natural gas containing water vapor and heavy hydrocarbon components enters the supersonic nozzle through the gas inlet, expands and accelerates, and accelerates to supersonic speed after passing through the throat. Under the low temperature and low pressure environment in the nozzle, the water vapor and heavy hydrocarbon components in it condense into liquid droplets , and then flow through the cyclone in the expanding section of the nozzle to achieve high-speed swirl under supersonic conditions, and the huge centrifugal force generated by the swirl will throw the droplets to the wall of the supersonic nozzle, where they will be separated or absorbed in the subsequent process, thus realizing Removal of water and heavy hydrocarbon components in natural gas.

本发明提供的天然气超声速旋流分离系统有益效果是:相较于结构复杂超声速旋流分离器加工十分方便,容易实现水、重烃的凝结与旋流分离,同时避免了激波效应与凝结液滴的二次蒸发现象,可代替传统的超声速分离器实现天然气的脱水、脱重烃等复杂工艺。The beneficial effects of the natural gas supersonic cyclone separation system provided by the present invention are: compared with complex supersonic cyclone separators, the processing is very convenient, and it is easy to realize the condensation and cyclone separation of water and heavy hydrocarbons, while avoiding the shock wave effect and condensate The secondary evaporation phenomenon of droplets can replace the traditional supersonic separator to realize complex processes such as dehydration of natural gas and removal of heavy hydrocarbons.

附图说明Description of drawings

图1:本发明提出的一种渐扩旋流型超声速喷管整体结构示意图。Figure 1: A schematic diagram of the overall structure of a gradually expanding swirling supersonic nozzle proposed by the present invention.

图2:本发明提出的一种渐扩旋流型超声速喷管所采用的喷管线型示意图。Fig. 2: A schematic diagram of the nozzle line used in a progressively expanding swirl supersonic nozzle proposed by the present invention.

图3:本发明提出的一种渐扩旋流型超声速喷管所采用的旋流器整体结构示意图。Figure 3: Schematic diagram of the overall structure of the swirler used in a gradually expanding swirling supersonic nozzle proposed by the present invention.

图4:本发明提出的一种渐扩旋流型超声速喷管所采用的旋流器侧视图。Fig. 4: A side view of a swirler used in a gradually expanding swirling supersonic nozzle proposed by the present invention.

1-喷管入口、2-喷管渐缩段、3-喷管喉部、4-喷管渐扩段、5-喷管出口、6-旋流器。1-Nozzle inlet, 2-Nozzle tapering section, 3-Nozzle throat, 4-Nozzle diverging section, 5-Nozzle outlet, 6-Swirl.

具体实施方式detailed description

现结合附图对作本发明进一步描述:Now in conjunction with accompanying drawing, the present invention is further described:

如图1-2,本发明提出的渐缩型超声速喷管,包括喷管入口(1)、喷管渐缩段(2)、喷管喉部(3)、喷管渐扩段(4)、喷管出口(5)、旋流器(6)等。As shown in Fig. 1-2, the tapered supersonic nozzle proposed by the present invention includes nozzle inlet (1), nozzle tapering section (2), nozzle throat (3), nozzle expanding section (4) , nozzle outlet (5), cyclone (6), etc.

含有水蒸气、重烃组分的天然气从喷管入口(1)进入超声速喷管不断膨胀降温,经喷管喉部(3)之后膨胀至超声速,与此同时在低温低压的环境下,其中的水蒸气和重烃组分凝成液滴,再经过喷管渐扩段(4),在旋流器(6)的作用下在超声速条件下实现高速旋流,旋流产生的巨大离心力将液滴甩至超声速喷管壁面,在后续工序中被分离或吸收,从而实现天然气脱水、脱重烃的目的。Natural gas containing water vapor and heavy hydrocarbon components enters the supersonic nozzle from the nozzle inlet (1) and continuously expands and cools down, and expands to supersonic speed after passing through the nozzle throat (3). Water vapor and heavy hydrocarbon components condense into liquid droplets, and then pass through the expanding section (4) of the nozzle. Under the action of the cyclone (6), a high-speed swirling flow is realized under supersonic conditions, and the huge centrifugal force generated by the swirling flow drives the liquid Drops are thrown to the wall of the supersonic nozzle, and are separated or absorbed in the subsequent process, so as to achieve the purpose of natural gas dehydration and heavy hydrocarbon removal.

Claims (5)

1.一种渐扩旋流型超声速喷管,包括喷管入口(1)、喷管渐缩段(2)、喷管喉部(3)、喷管渐扩段(4)、喷管出口(5)、旋流器(6)等,上述的六个部件顺次同轴联接;喷管渐缩段(2)和喷管渐扩段(4)的交界处构成横截面积最小的喷管喉部(3)。1. A gradually expanding swirl type supersonic nozzle, comprising a nozzle inlet (1), a nozzle tapering section (2), a nozzle throat (3), a nozzle expanding section (4), and a nozzle outlet (5), cyclone (6), etc., the above-mentioned six parts are connected coaxially in sequence; pipe throat (3). 2.根据权利要求1所述的一种渐扩旋流型超声速喷管,其特征在于:所述的旋流器(6)位于喷管渐扩段(4)中,与喷管渐扩段(4)内壁面紧密配合,在超声速条件下产生旋流加速度。2. A kind of gradually expanding swirl type supersonic nozzle according to claim 1, characterized in that: said swirler (6) is located in the nozzle diverging section (4), and the nozzle diverging section (4) The inner wall surface is closely matched to generate swirl acceleration under supersonic conditions. 3.根据权利要求1所述的一种渐扩旋流型超声速喷管,其特征在于:所述的旋流器(6)由2~8个结构相同的风扇形叶片组成。3. A gradually expanding swirl supersonic nozzle according to claim 1, characterized in that: said swirler (6) is composed of 2 to 8 fan-shaped blades with the same structure. 4.根据权利要求1所述的一种渐扩旋流型超声速喷管,其特征在于:所述的喷管喉部(3)直径采用真实气体状态BWRS方程进行计算,喉部曲线选用一段圆弧作为喷管渐缩段(2)和喷管渐扩段(4)的过渡。4. A kind of gradually expanding swirl type supersonic nozzle according to claim 1, it is characterized in that: the diameter of described nozzle throat (3) adopts the real gas state BWRS equation to calculate, and the throat curve selects a section of circle The arc serves as the transition between the nozzle convergent (2) and nozzle divergent (4). 5.根据权利要求1所述的一种渐扩旋流型超声速喷管,其特征在于:喷管渐扩段(4)采用锥形管设计,扩张角为1~10度,保证流经旋流器气流均匀。5. A gradually expanding swirling supersonic nozzle according to claim 1, characterized in that: the expanding section (4) of the nozzle is designed with a conical tube, and the expansion angle is 1 to 10 degrees to ensure that the flow through the swirling The airflow is uniform.
CN201710702401.5A 2017-08-16 2017-08-16 A kind of flaring cyclone-type supersonic nozzle Pending CN107376581A (en)

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CN109054915A (en) * 2018-07-10 2018-12-21 中石化石油工程技术服务有限公司 A kind of throttling pre-dehydration, the regenerated Gas Dehydration System of entrainer and method
CN109513270A (en) * 2019-01-08 2019-03-26 锦益创典(天津)科技有限责任公司 Supersonic speed fume-dehydrating degranulation object separator
CN111122206A (en) * 2020-01-14 2020-05-08 中国石油大学(华东) An experimental setup for evaluating the performance of supersonic cyclones
CN116078088A (en) * 2022-11-03 2023-05-09 中国石油大学(华东) Air purification edulcoration device

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CN109513270A (en) * 2019-01-08 2019-03-26 锦益创典(天津)科技有限责任公司 Supersonic speed fume-dehydrating degranulation object separator
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