CN107368058A - It is a kind of for the fault monitoring method of equipment, equipment and computer-readable medium - Google Patents

It is a kind of for the fault monitoring method of equipment, equipment and computer-readable medium Download PDF

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Publication number
CN107368058A
CN107368058A CN201710591498.7A CN201710591498A CN107368058A CN 107368058 A CN107368058 A CN 107368058A CN 201710591498 A CN201710591498 A CN 201710591498A CN 107368058 A CN107368058 A CN 107368058A
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China
Prior art keywords
equipment
malfunction monitoring
thresholding
limit value
door limit
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CN201710591498.7A
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Chinese (zh)
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CN107368058B (en
Inventor
张豪
吴若飒
孙凫
孙一凫
王宗祥
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Beijing Geyun Technology Co Ltd
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Beijing Geyun Technology Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0297Reconfiguration of monitoring system, e.g. use of virtual sensors; change monitoring method as a response to monitoring results

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Alarm Systems (AREA)
  • Testing And Monitoring For Control Systems (AREA)

Abstract

The invention discloses for the fault monitoring method of equipment, equipment and computer-readable medium.Fault monitoring method for equipment includes:Obtain the malfunction monitoring parameter of equipment;By malfunction monitoring parameter compared with the alarm door limit value set, malfunction monitoring result is obtained;Obtain the actual motion state of the equipment of user feedback;Based on malfunction monitoring result and actual motion state, alarm door limit value is updated.The fault monitoring method for being used for equipment can improve the accuracy of malfunction monitoring.

Description

It is a kind of for the fault monitoring method of equipment, equipment and computer-readable medium
Technical field
The present invention relates to apparatus field, and in particular to it is a kind of can for the fault monitoring method of equipment, equipment and computer Read medium.
Background technology
The automatic monitoring of equipment fault is carried out, has become a kind of important technical for ensureing equipment normal operation.When When a certain parameter of equipment exceeds alarm door limit value set in advance, equipment can send corresponding warning message.
Generally, alarm door limit value is the fixed value set when equipment is dispatched from the factory.If alarm threshold is set too loose, Equipment may generate irreversible failure when then alarming, and have a strong impact on the service life of equipment.If alarm door Limit is set too strict, then equipment may often carry out unnecessary alarm, influence the normal use of equipment.
The content of the invention
In view of this, the present invention provides a kind of for the fault monitoring method of equipment, equipment and computer-readable medium, energy Enough alarm door limit values to alarm carry out dynamic adjustment, so as to improve the accuracy of malfunction monitoring.
First aspect, there is provided a kind of fault monitoring method for equipment, including:
Obtain the malfunction monitoring parameter of the equipment;
By the malfunction monitoring parameter compared with the alarm door limit value set, malfunction monitoring result is obtained;
Obtain the actual motion state of the equipment of user feedback;
Based on the malfunction monitoring result and the actual motion state, the alarm door limit value is updated.
Alternatively, it is described by the malfunction monitoring parameter with set alarm door limit value compared with, obtain malfunction monitoring As a result include:
By the malfunction monitoring parameter compared with the alarm door limit value set;
If the malfunction monitoring parameter exceeds the alarm door limit value, it is determined that the device fails, and export report Alert information;
Otherwise, it determines the equipment does not break down.
Alternatively, it is described to be based on the malfunction monitoring result and the actual motion state, update the alarm door limit value Including:
According to the malfunction monitoring result and the actual motion state, adjustment thresholding renewal weights;
When thresholding renewal weights meet predetermined condition, the alarm door limit value is updated.
Alternatively, included according to the malfunction monitoring result and the actual motion state, adjustment thresholding renewal weights:
It is that equipment does not break down in the malfunction monitoring result, and the actual motion state is that running status is abnormal When, reduce the thresholding renewal weights;
It is device fails in the malfunction monitoring result, and when the actual motion state is running status exception, Improve the thresholding renewal weights;
It is device fails in the malfunction monitoring result, and when the actual motion state is that running status is normal, Reduce the thresholding renewal weights;
It is that equipment does not break down in the malfunction monitoring result, and the actual motion state is that running status is normal When, improve the thresholding renewal weights.
Alternatively, when thresholding renewal weights meet predetermined condition, updating the alarm door limit value includes:
When thresholding renewal weights are less than default thresholding renewal threshold value, the alarm door limit value is updated.
Alternatively, the thresholding renewal weights are provided with maximum, after maximum is adjusted to, the thresholding renewal power Value is not further added by.
Alternatively, it is described to be based on the malfunction monitoring result and the actual motion state, update the alarm door limit value Also include:
After the alarm door limit value is updated, thresholding renewal weights are reset into predetermined initial value.
Second aspect, there is provided a kind of equipment, including:
Processor;
Memory;And
The programmed instruction being stored in the memory, when the programmed instruction is executed by processor, perform such as first aspect Described method.
The third aspect, there is provided a kind of computer-readable medium, had program stored therein instruction, and the programmed instruction is executed by processor When, perform method as described in relation to the first aspect.
The application provide for the fault monitoring method of equipment, equipment and computer-readable medium, can obtain simultaneously The actual motion state of malfunction monitoring result and equipment based on malfunction monitoring parameter, and be based further on both and come to failure The alarm door limit value of alarm is modified, to improve the accuracy of equipment fault monitoring, while ensureing that equipment runs well, Reduce unnecessary fault alarm.
Brief description of the drawings
By the description to the embodiment of the present invention referring to the drawings, above-mentioned and other purpose of the invention, feature and Advantage will be apparent from, in the accompanying drawings:
Fig. 1 shows the flow chart of the fault monitoring method for equipment of one embodiment of the invention;
Fig. 2 shows the flow chart of the fault monitoring method for equipment of another embodiment of the present invention;
Fig. 3 shows the structural representation of the equipment of one embodiment of the invention.
Embodiment
Below based on embodiment, present invention is described, but the present invention is not restricted to these embodiments.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, for those skilled in the art For, the present invention can have various changes and change.All any modifications made within spirit and principles of the present invention, it is equal Replace, improve etc., it should be included in the scope of the protection.
Fig. 1 is the flow chart of the fault monitoring method for equipment of one embodiment of the invention.
As shown in figure 1, in a step 101, obtain the malfunction monitoring parameter of equipment.
In the present embodiment, can be by the computing device fault monitoring method that is arranged in equipment.Processor can be first First according to certain time interval, the malfunction monitoring parameter of equipment is obtained.Wherein, malfunction monitoring parameter can be that those being capable of table The parameter of equipment working state is levied, can be set according to the actual functional capability of equipment.For example, for most of electrical equipment, Current value or magnitude of voltage in its circuit can be used for characterize equipment whether normal operation.For the equipment with heating function, Whether the temperature of its heater block can be used for characterizing its heating function normal.It should be noted that above-mentioned time interval can be with Set, if for example, to realize the real-time monitoring to equipment fault, can be use up what time interval was set according to the actual requirements May be short.
Specifically, processor is obtaining the malfunction monitoring parameter of equipment, can be used according to the property of malfunction monitoring parameter Different acquisition modes.For example, if malfunction monitoring parameter is current value or magnitude of voltage, processor can be directly from corresponding electricity Current value or magnitude of voltage are sampled in road.If malfunction monitoring parameter is temperature value, a temperature can be set with sampling location Sensor is spent, and obtained temperature value is sent to processor by the temperature sensor.
In a step 102, malfunction monitoring parameter is obtained into malfunction monitoring knot compared with the alarm door limit value set Fruit.
In the present embodiment, processor obtain equipment malfunction monitoring parameter after, can by malfunction monitoring parameter with The alarm door limit value of setting is compared, to determine whether equipment breaks down.Wherein, the specific value of alarm door limit value can be with Be equipment production firm according to conventional equipment using empirically determined.When malfunction monitoring parameter exceeds the alarm door limit value When, equipment is likely to break down.
Alternatively, processor can be by the malfunction monitoring parameter of acquisition compared with the alarm door limit value set.If The malfunction monitoring parameter falls beyond above-mentioned alarm door limit value, then can determine device fails, and export warning message;It is no Then, it may be determined that equipment does not break down.Specifically, output warning message can include:Pass through the loudspeaker configured in equipment An alert audio is played, or the display by being configured in equipment shows an alarm screen.
In step 103, the actual motion state of the equipment of user feedback is obtained.
In the present embodiment, user can pass through the input module (such as keyboard, microphone or touch-screen) of device configuration Carry out the actual motion status information of input equipment.Or user can on the mobile device of oneself input equipment actual motion Status information, and the information is sent to by mobile device the processor of equipment by communication network.Processor obtain it is above-mentioned After actual motion status information, it is possible to which the true running status for determining equipment is normal or abnormal.
At step 104, based on malfunction monitoring result and actual motion state, alarm door limit value is updated.
Processor is obtaining the actual motion state of malfunction monitoring result and equipment respectively from above-mentioned steps 102 and 103 Afterwards, the alarm door limit value set before can be updated according to the concrete condition of the two.Wherein, malfunction monitoring result is anti- What is reflected is the equipment fault situation judged according to alarm door limit value, and the reflection of the actual motion state of equipment is the true of equipment Real failure situation, therefore whether the two can unanimously reflect the accuracy of alarm door limit value to a certain extent.
If the actual motion state consistency of malfunction monitoring result and equipment, such as equipment have carried out fault alarm and equipment Actual motion is abnormal, then it may be said that the setting of contract quotation police's threshold value is more reasonable, can now keep alarm door limit value constant.Such as The actual motion state of fruit malfunction monitoring result and equipment is inconsistent, then it may be said that the setting of contract quotation police's threshold value is unreasonable, this When then need to be updated alarm door limit value.Such as equipment has carried out fault alarm but equipment actual motion is normal, then may be used To think that alarm range that the alarm door limit value is set is too strict, it is necessary to is become loosely a bit, to avoid unnecessary mistake Alarm;Equipment does not carry out fault alarm but equipment actual motion is abnormal, then it is considered that the alarm that the alarm door limit value is set Scope it is too loose, it is necessary to is become strictly a bit, to carry out fault alarm in time.
Above-mentioned steps 101 to 104, and the malfunction monitoring that will newly obtain in a step 102 can be performed with repetitive cycling afterwards Parameter is compared with the alarm door limit value after renewal, to determine whether to carry out fault alarm.
The fault monitoring method for equipment that the present embodiment provides, the event based on malfunction monitoring parameter can be obtained simultaneously Hinder the actual motion state of monitoring result and equipment, and be based further on alarm threshold of both next state to fault alarm Value is modified, and to improve the accuracy of equipment fault monitoring, while ensureing that equipment runs well, it is unnecessary to reduce False alarm.
Fig. 2 is the flow chart of the fault monitoring method for equipment of another embodiment of the present invention.
As shown in Fig. 2 in step 201, obtain the malfunction monitoring parameter of equipment.
In step 202, malfunction monitoring parameter is obtained into malfunction monitoring knot compared with the alarm door limit value set Fruit.
In step 203, the actual motion state of the equipment of user feedback is obtained.
In the present embodiment, step 201 will not be repeated here to 203 respectively with the step 101 in Fig. 1 to 103 identical.
In the present embodiment, by setting a thresholding to update weights to judge whether current alarm door limit value is reasonable. The thresholding renewal weights are adjusted according to whether each relatively malfunction monitoring result and actual motion state are consistent, in thresholding more New weights meet renewal of the triggering for alarm door limit value during predetermined condition.
After malfunction monitoring result and actual motion state is obtained, processor can be based further on the two renewal and carry out event Hinder the alarm door limit value of alarm.According to malfunction monitoring result and the concrete condition of actual motion state, the present embodiment also includes step Rapid 204 to 206.
In step 204, do not broken down if malfunction monitoring result is equipment, and actual motion state is operation exception, Then reduce the thresholding renewal weights.
In the present embodiment, do not broken down if malfunction monitoring result is equipment, and actual motion state is different to run Often, then physical device is illustrated there occurs failure, but processor does not carry out fault alarm in time.Cause this to fail to report alert original Because essentially consisting in the excessively loose of the condition setting alarmed, i.e., the alarm range that current alerts threshold value is set is too small, no The monitoring parameters numerical value under all malfunctions can be included.
In the present embodiment, thresholding renewal weights are preset as 1, and the amplitude adjusted every time can be set according to being actually needed, example Such as, the amplitude adjusted every time is 0.1.
For example, it is assumed that the alarm door limit value that certain device current is set is 20A, i.e., when device current is more than 20A alarms.Such as There is exception in the present equipment actual motion of fruit, but monitoring current only has 18A, and malfunction monitoring result is " fault-free ", then illustrates The alarm range that alarm door limit value is formed when being 20A is too small, and the thresholding renewal weights are reduced in the case of this kind, then will be originally 1 thresholding renewal weighed value adjusting is 0.9.If the monitoring of fault detect next time is identical with this, the thresholding updates weights It may proceed to adjust, 0.8 be adjusted to by 0.9;By that analogy, repeat no more here.
In step 205, if malfunction monitoring result is device fails, and actual motion state is operation exception, then Improve thresholding renewal weights.
In the present embodiment, if malfunction monitoring result is device fails, and actual motion state is operation exception, Then illustrate physical device there occurs failure, and processor has also carried out fault alarm in time.This illustrates current alarm threshold Value setting is rational.The thresholding renewal weights are improved in the case of this kind.Because equipment is all normal work in most cases Make, therefore, can be that the thresholding updates weights setting maximum, maximum is adjusted in thresholding renewal weights Afterwards, thresholding renewal weights are not further added by.
In step 206, if malfunction monitoring result is device fails, and actual motion state is normal operation, then Reduce the thresholding renewal weights.
In the present embodiment, if malfunction monitoring result is device fails, and actual motion state is normal operation, Then illustrate that physical device does not break down, but processor has carried out fault alarm.The reason for causing this false alarm master The condition setting for being to be alarmed it is excessively strict, i.e., the alarm range that current alerts threshold value is set is excessive, includes Monitoring parameters numerical value under the non-faulting state of part.
In step 207, if malfunction monitoring result is does not break down, and actual motion state is also normal operation, then Improve the thresholding renewal weights.
In a step 208, judge whether the thresholding renewal weights are less than default thresholding renewal threshold value, if it is, 209 are gone to step, if it is not, then returning to step 201, carries out the judgement of next cycle.
In the present embodiment, thresholding renewal threshold value is arranged to 0.7.
In step 209, alarm door limit value is updated.
Wherein it is possible to new alarm door limit value is calculated according to predetermined more new algorithm, such as be repeatedly averaging etc..Calculating , can be included by the historical operating parameter of equipment during new alarm door limit value.
After alarm door limit value is updated, its thresholding renewal weights are also reset as initial value.
The present embodiment is described further below by specific example.Assuming that the alarm door limit value of certain device current is 20A, i.e., when device current is more than or equal to 20A alarms.If within some monitoring week, there is exception in equipment actual motion, Monitoring current is 20A simultaneously, and malfunction monitoring result is " failure ", then the threshold condition before illustrating relatively is adapted to.Thus, Thresholding renewal weights are brought up to 1.1 by initial value 1.Subsequently, if monitoring current is 18A next time, malfunction monitoring result is " event Barrier ", but equipment actual motion is normal, then thresholding renewal weights is reduced into 1 by 1.1.If follow-up 4 appearance events in succession again Hinder monitoring result and actual motion shape is inconsistent, then thresholding renewal weights are reduced by 0.1 every time so that thresholding renewal weights drop It is low to 0.6.Now, because thresholding renewal weights are less than default thresholding renewal threshold value 0.7, therefore, system assert current report Alert threshold value needs to update, and starts the renewal to alarm door limit value, and it is initial value to reset thresholding renewal weights.
Thus, update whether weights are rationally evaluated current alerts threshold value by thresholding, according to malfunction monitoring knot The comparative result of fruit and actual motion state adjustment thresholding renewal weights, alarm door limit value cause malfunction monitoring result repeatedly with When actual motion state is inconsistent so that when the thresholding renewal weights after adjustment reach default thresholding renewal threshold value, startup pair In the renewal of alarm door limit value, reduce repeating for unnecessary warning message, allow the alarm of equipment to meet actual condition, keep away Exempt from insignificant repetition of alarms.
Fig. 3 shows the structural representation of the equipment of one embodiment of the invention.As shown in figure 3, the equipment of the present embodiment Including:Processor 310 and memory 320.
Memory 320 instructs for storage program, and processor 310 may be coupled to memory 320, processor 310 by with It is set to the instruction stored based on memory 320 and performs following steps:
Obtain the malfunction monitoring parameter of the equipment;The malfunction monitoring parameter is compared with the alarm door limit value set Compared with obtaining malfunction monitoring result;Obtain the actual motion state of the equipment of user feedback;Based on the malfunction monitoring result With the actual motion state, the alarm door limit value is updated.
In an optional implementation of the present embodiment, the malfunction monitoring parameter is entered with the alarm door limit value set Row compares, and obtaining malfunction monitoring result includes:By the malfunction monitoring parameter compared with the alarm door limit value set;If institute Malfunction monitoring parameter is stated to limit beyond alarm door limit value, it is determined that the device fails, and export warning message;Otherwise, Determine that the equipment does not break down.
In an optional implementation of the present embodiment, based on the malfunction monitoring result and the actual motion shape State, updating the alarm door limit value includes:According to the malfunction monitoring result and the actual motion state, adjustment thresholding renewal Weights;And when thresholding renewal weights meet predetermined condition, update the alarm door limit value.
It is that equipment does not break down in the malfunction monitoring result in an optional implementation of the present embodiment, and When the actual motion state is running status exception, thresholding renewal weights are reduced.
It is device fails in the malfunction monitoring result, and when the actual motion state is running status exception, Improve the thresholding renewal weights.
It is device fails in the malfunction monitoring result, and when the actual motion state is that running status is normal, Reduce the thresholding renewal weights.
It is that equipment does not break down in the malfunction monitoring result, and the actual motion state is that running status is normal When, improve the thresholding renewal weights.
Preferably, the thresholding renewal weights are provided with maximum, after maximum is adjusted to, the thresholding renewal power Value is not further added by.In an optional implementation of the present embodiment, it is less than default thresholding more in thresholding renewal weights During new threshold value, the alarm door limit value is updated.In an optional implementation of the present embodiment, the alarm threshold is being updated After value, thresholding renewal weights are reset into predetermined initial value.
As shown in figure 3, the equipment of the present embodiment can also include communication interface 330, input module 340 and bus 350.Its In, communication interface 330 is used to carry out information exchange with miscellaneous equipment, and input module 340 is used for the information for receiving user's input.Together When, processor 310, memory 320, communication interface 330 and input module 340 complete mutual communication by bus 350.
Memory 320 can include high-speed RAM memory, also can also include nonvolatile memory (non-volatile Memory), a for example, at least magnetic disk storage.Memory 320 can also be memory array.Memory 320 be also possible to by Piecemeal, and block can be combined into virtual volume by certain rule.
In addition, processor 310 can be a central processor CPU, or it can be application-specific integrated circuit ASIC (Application Specific Integrated Circuit), or be arranged to implement the one of the embodiment of the present invention Individual or multiple integrated circuits.
The embodiment of the present application also provides a kind of computer-readable recording medium, and wherein computer-readable recording medium storage has Programmed instruction, the method that any embodiment is related in such as Fig. 1 or Fig. 2 is realized when instruction is executed by processor.
By implementing the application, the actual motion shape of malfunction monitoring result that can be based on malfunction monitoring parameter and equipment State, and both is based further on to be modified to the alarm door limit value of fault alarm, to improve the standard of equipment fault monitoring True property, while ensureing that equipment runs well, reduce unnecessary fault alarm.
It should be understood by those skilled in the art that, embodiments of the invention can be provided as method, system or computer program Product.Therefore, the present invention can use the reality in terms of complete hardware embodiment, complete software embodiment or combination software and hardware Apply the form of example.Moreover, the present invention can use the computer for wherein including computer usable program code in one or more The calculating implemented in non-transient storage medium (including but is not limited to magnetic disk storage, CD-ROM, optical memory etc.) can be used The form of machine program product.

Claims (9)

  1. A kind of 1. fault monitoring method for equipment, it is characterised in that including:
    Obtain the malfunction monitoring parameter of the equipment;
    By the malfunction monitoring parameter compared with the alarm door limit value set, malfunction monitoring result is obtained;
    Obtain the actual motion state of the equipment of user feedback;
    Based on the malfunction monitoring result and the actual motion state, the alarm door limit value is updated.
  2. 2. according to the method for claim 1, it is characterised in that described by the malfunction monitoring parameter and the alarm door of setting Limit value is compared, and obtaining malfunction monitoring result includes:
    By the malfunction monitoring parameter compared with the alarm door limit value set;
    If the malfunction monitoring parameter exceeds the alarm door limit value, it is determined that the device fails, and export alarm signal Breath;
    Otherwise, it determines the equipment does not break down.
  3. 3. according to the method for claim 2, it is characterised in that described to be transported based on the malfunction monitoring result with the reality Row state, updating the alarm door limit value includes:
    According to the malfunction monitoring result and the actual motion state, adjustment thresholding renewal weights;
    When thresholding renewal weights meet predetermined condition, the alarm door limit value is updated.
  4. 4. according to the method for claim 3, it is characterised in that according to the malfunction monitoring result and the actual motion shape State, adjustment thresholding renewal weights include:
    It is that equipment does not break down in the malfunction monitoring result, and when the actual motion state be running status exception, drops The low thresholding renewal weights;
    It is device fails in the malfunction monitoring result, and when the actual motion state is running status exception, improves The thresholding updates weights;
    It is device fails in the malfunction monitoring result, and when the actual motion state is that running status is normal, reduces The thresholding updates weights;
    The malfunction monitoring result be equipment do not break down, and the actual motion state be running status it is normal when, carry The high thresholding renewal weights.
  5. 5. according to the method for claim 4, it is characterised in that when thresholding renewal weights meet predetermined condition, more The new alarm door limit value includes:
    When thresholding renewal weights are less than default thresholding renewal threshold value, the alarm door limit value is updated.
  6. 6. according to the method for claim 4, it is characterised in that the thresholding renewal weights are provided with maximum, are being adjusted It is whole to after maximum, the thresholding renewal weights are not further added by.
  7. 7. according to the method for claim 3, it is characterised in that described to be transported based on the malfunction monitoring result with the reality Row state, updating the alarm door limit value also includes:
    After the alarm door limit value is updated, thresholding renewal weights are reset into predetermined initial value.
  8. A kind of 8. equipment, it is characterised in that including:
    Processor;
    Memory;And
    The programmed instruction being stored in the memory, when the programmed instruction is executed by processor, perform as in claim 1-7 Method described in any one.
  9. 9. a kind of computer-readable medium, have program stored therein instruction, it is characterised in that when the programmed instruction is executed by processor, Perform the method as any one of claim 1-7.
CN201710591498.7A 2017-07-19 2017-07-19 Fault monitoring method for equipment, equipment and computer readable medium Active CN107368058B (en)

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CN109959465A (en) * 2017-12-22 2019-07-02 中冶京诚工程技术有限公司 Motor temperature early warning protection method, computer equipment and readable storage medium
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CN115802199A (en) * 2022-10-26 2023-03-14 北京力控元通科技有限公司 Method and device for determining alarm threshold, electronic equipment and readable storage medium
CN116452924A (en) * 2023-03-21 2023-07-18 长扬科技(北京)股份有限公司 Model threshold adjustment method and device, electronic equipment and storage medium

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