CN107367962A - A kind of spraying equipment automatic control system - Google Patents
A kind of spraying equipment automatic control system Download PDFInfo
- Publication number
- CN107367962A CN107367962A CN201710512182.4A CN201710512182A CN107367962A CN 107367962 A CN107367962 A CN 107367962A CN 201710512182 A CN201710512182 A CN 201710512182A CN 107367962 A CN107367962 A CN 107367962A
- Authority
- CN
- China
- Prior art keywords
- module
- spray gun
- electric motors
- linear electric
- control module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
Abstract
The invention provides a kind of spraying equipment automatic control system, including power supply, source of the gas, spray gun and linear electric motors, in addition to energy supply control module, air pressure control module, gun controls module and linear electric motors control module；Energy supply control module connects power supply, and power supply is connected with air pressure control module, gun controls module and linear electric motors control module respectively, parallel with one another, non-interference；Air pressure control module connects source of the gas and spray gun；Spray gun connects linear electric motors and gun controls module；Linear electric motors are connected with linear electric motors control module.A kind of spraying equipment automatic control system provided by the invention, can be with the automatic monitoring equipment speed of service and the spray pattern of spray gun, whole system monitors automatically, reduce the cost of labor of enterprise, it can accomplish to adjust in time with On-line Control equipment operational factor simultaneously, switch at any time automatically manually, ensure that equipment operation condition is in optimum state, be favorably improved the automation level of enterprises.
Description
Technical field
The present invention relates to equipment automatization, more particularly to a kind of automatic control system of spraying equipment.
Background technology
In the processing technology of injecting products, for product spray painting one to being the process that wastes time and energy, due to product specification
Difference, the requirement for spraying equipment is also different, and traditional technique is to use hand spray, and such production efficiency is extremely low
Under, it is unfavorable for the efficient production of enterprise, and the device parameter for using equipment spraying to be needed due to different product parts is different, often
Once it is required for manually adjusting, it is necessary to which operating personnel constantly change parameter in equipment, and spraying equipment can not realize intelligence
Automation, largely have impact on the economic benefit of enterprise.
The content of the invention
The technical problems to be solved by the invention are：There is provided a kind of spraying equipment automatic control system so that spraying is set
It is standby to be automatically performed spray coating operations under automatic control system, the operation of effective control device parameter, while can be real-time
Monitoring data, the unexpected phenomenon occurred in processing is reduced, ensure safety.
In order to solve the above technical problems, the technical scheme is that：A kind of spraying equipment automatic control system, including electricity
Source, source of the gas, spray gun and linear electric motors, in addition to energy supply control module, air pressure control module, gun controls module and linear electric motors
Control module；The described power supply of described energy supply control module connection, described power supply respectively with described air pressure control module,
Gun controls module is connected with linear electric motors control module, described air pressure control module, gun controls module and linear electric motors
Control module is parallel with one another, non-interference；The described source of the gas of described air pressure control module connection, while connect described spray
Rifle；The described linear electric motors of described spray gun connection, while connect described gun controls module；Described linear electric motors and institute
The linear electric motors control module connection stated；
Described energy supply control module is used to control described power supply, controls the opening and closing of power supply；
Described air pressure control module is used to control described source of the gas, controls the opening and closing of source of the gas；
Described gun controls module is used for the position for controlling described spray gun, adjusts tool of the described spray gun in equipment
Body position；
Described linear electric motors control module is used to controlling the running speeds of described linear electric motors, described in indirect control
The reciprocating motion of spray gun.
Further, described energy supply control module includes power switch, exception control module and exception record module；Institute
The power switch the stated directly described power supply of connection, for opening and closing described power supply；Described exception control module is used
In monitoring device operating parameters, device sensor is connected, record transmission data, is judged as if data mismatch with setup parameter
It is abnormal, control described power switch to carry out emergency power off；Described exception record module and described exception control module phase
Even, the transmission data in described exception control module are recorded when occurring abnormal, for checking abnormal cause.
Further, described exception control module is provided with warning system, and described exception control module detects number
Described power switch and warning system are fed back to during according to exception, while described power switch emergency power off described in unlatching
Warning system alarmed.
Further, described air pressure control module includes gas source switch, automatic shooting module and flare module；Described
Gas source switch directly connects described source of the gas, for opening and closing described source of the gas；Described automatic shooting module connection institute
The source of the gas and spray gun stated, for controlling the automatic opening of described spray gun, described spray gun can automatically turn on closure according to setting,
Perform spray coating operations；Described flare module be used for the open mode for controlling described spray gun, it is necessary to when directly open it is described
Module is flared, changes the air pressure inside of described spray gun, reaches described spray gun and carries out flare action.
Further, described air pressure control module is provided with each described spray gun of multiple control submodule UNICOMs, institute
The control submodule stated is parallel with one another, non-interference.
Further, described gun controls module includes spray gun starting point setup module, spray gun terminal setup module and spray
Rifle reseting module；Described spray gun starting point setup module is used for the start position for setting described spray gun, and input data is accurate fixed
The start position of spray gun described in position；Described spray gun terminal setup module is used for the final position for setting described spray gun, defeated
Enter data, be accurately positioned the final position of described spray gun；Described spray gun reseting module is used to control described Burners Positions
Zero is resetted, described Burners Positions are moved to the original position of coordinate zero by operating position.
Further, sensor is provided with described spray gun, the position where described spray gun can be fed back in time.
Further, Burners Positions are provided with described gun controls module to show, connect described sensor, pass through
Described sensor feedback Burners Positions data, the spray gun position described in real-time display.
Further, described linear electric motors control module includes linear electric motors manual speed setting module, linear electric motors
Auto-speed setting module, linear electric motors reset speed setting module and reciprocal delay adjustmentses module；Described linear electric motors hand
Dynamic speed setting module is used for the rotating speed for manually adjusting described linear electric motors, in unconventional Product processing, can pass through behaviour
Manually adjusted as personnel and reach optimum speed；Described linear electric motors auto-speed setting module automatically controls described for system
Linear electric motors rotating speed, in the case where setting numerical value, the rotating speed of the described linear electric motors of automatic monitoring；Described straight line
Reset motor speed setting module is used for the reset speed for controlling described linear electric motors, is back and forth transported by running and resetting
It is dynamic, drive described spray gun to move back and forth；Described reciprocal delay adjustmentses module is used to control described linear electric motors
Reciprocal delay, set dead time of the described linear electric motors behind described spray gun in-position, the spray described in indirect control
Dead time of the rifle in reciprocating motion.
Further, described reciprocal delay adjustmentses module can adjust data with on-line tuning in equipment running process,
And then described spray gun is adjusted in the dead time used in reciprocating both ends, to obtain optimal manufacturing parameter.
Compared with prior art, a kind of spraying equipment automatic control system provided by the invention, can be with automatic monitoring equipment
The spray pattern of the speed of service and spray gun, whole system monitor automatically, reduce the cost of labor of enterprise, while can be with On-line Control
Equipment operational factor, accomplish to adjust in time, switch at any time automatically manually, ensure that equipment operation condition is in optimum state, help
In the raising automation level of enterprises.
Brief description of the drawings
Fig. 1 shows the system architecture diagram of the present invention.
Wherein：1. power supply, 2. sources of the gas, 3. spray guns, 4. linear electric motors, 5. energy supply control modules, 6. air pressure control modules, 7.
Gun controls module, 8. linear electric motors control modules, 9. power switches, 10. exception control modules, 11. exception record modules,
12. warning system, 13. gas source switch, 14. automatic shooting modules, 15. flare modules, 16. control submodules, 17. spray gun starting points
Setup module, 18. spray gun terminal setup modules, 19. spray gun reseting modules, 20. sensors, 21. Burners Positions are shown, 22. straight
Line motor manual speed setting module, 23. linear electric motors auto-speed setting modules, 24. linear electric motors reset speeds setting mould
Block, 25. reciprocal delay adjustmentses modules.
Embodiment
As illustrated, a kind of spraying equipment automatic control system, including power supply 1, source of the gas 2, spray gun 3 and linear electric motors 4, also
Including energy supply control module 5, air pressure control module 6, gun controls module 7 and linear electric motors control module 8；Described power supply control
Molding block 5 connects described power supply 1, described power supply 1 respectively with described air pressure control module 6, gun controls module 7 and straight
Line motor control module 8 is connected, and described air pressure control module 6, gun controls module 7 and linear electric motors control module 8 are mutual
Parallel connection, it is non-interference；Described air pressure control module 6 connects described source of the gas 2, while connects described spray gun 3；Described spray
Rifle 3 connects described linear electric motors 4, while connects described gun controls module 7；Described linear electric motors 4 with it is described straight
Line motor control module 8 connects；
Described energy supply control module 5 is used to control described power supply 1, controls the opening and closing of power supply 1；
Described air pressure control module 6 is used to control described source of the gas 2, controls the opening and closing of source of the gas 2；
Described gun controls module 7 is used for the position for controlling described spray gun 3, adjusts described spray gun 3 in equipment
Particular location；
Described linear electric motors control module 8 is used to controlling the running speeds of described linear electric motors 4, described in indirect control
Spray gun 3 reciprocating motion.
Further, described energy supply control module 5 includes power switch 9, exception control module 10 and exception record mould
Block 11；Described power switch 9 directly connects described power supply 1, for opening and closing described power supply 1；Described exception
Control module 10 is used for monitoring device operating parameters, record transmission data, is judged as if data mismatch with setup parameter different
Often, described power switch 9 is controlled to carry out emergency power off；Described exception record module 11 and described exception control module 10
It is connected, the transmission data in described exception control module 10 is recorded when occurring abnormal, for checking abnormal cause.
Further, described exception control module 10 is provided with warning system 12, and described exception control module 10 is examined
Described power switch 9 and warning system 10 are fed back to when measuring data exception, in the same of the described emergency power off of power switch 9
Warning system 12 described in Shi Kaiqi is alarmed.
Further, described air pressure control module 6 includes gas source switch 13, automatic shooting module 14 and flare module
15；Described gas source switch 13 directly connects described source of the gas 2, for opening and closing described source of the gas 2；Described opens automatically
Rifle module 14 connects described source of the gas 2 and spray gun 3, and for controlling the automatic opening of described spray gun 3, described spray gun 3 can root
Closure is automatically turned on according to setting, performs spray coating operations；Described flare module 14 is used for the unlatching mould for controlling described spray gun 3
Formula, it is necessary to when directly open described flare module 14, change the air pressure inside of described spray gun 3, reach described spray gun 3 and enter
Row flare acts.
Further, described air pressure control module 6 is provided with each described spray gun of multiple UNICOMs of control submodule 16
3, described control submodule 16 is parallel with one another, non-interference.
Further, described gun controls module 7 includes spray gun starting point setup module 17, spray gun terminal setup module 18
With spray gun reseting module 19；Described spray gun starting point setup module 17 is used for the start position for setting described spray gun 3, inputs number
According to being accurately positioned the start position of described spray gun 3；Described spray gun terminal setup module 18 is used to set described spray gun 3
Final position, input data, be accurately positioned the final position of described spray gun 3；Described spray gun reseting module 19 is used to control
The position of the described spray gun 3 of system resets zero, and the position of described spray gun 3 is moved to the original of coordinate zero by operating position
Position.
Further, sensor 20 is provided with described spray gun 3, the position where described spray gun 3 can be fed back in time
Put.
Further, Burners Positions are provided with described gun controls module 7 and show 21, connect described sensor 20
The position data of described spray gun 3, the position of spray gun 3 described in real-time display are fed back by described sensor 20.
Further, described linear electric motors control module 8 includes linear electric motors manual speed setting module 22, straight-line electric
Machine auto-speed setting module 23, linear electric motors reset speed setting module 24 and reciprocal delay adjustmentses module 25；Described is straight
Line motor manual speed setting module 22 is used for the rotating speed for manually adjusting described linear electric motors 4, in unconventional Product processing,
It can be manually adjusted by operating personnel and reach optimum speed；Described linear electric motors auto-speed setting module 23 is used for system
The rotating speed of described linear electric motors 4 is automatically controlled, in the case where setting numerical value, the described linear electric motors 4 of automatic monitoring
Rotating speed；Described linear electric motors reset speed setting module 24 is used for the reset speed for controlling described linear electric motors 4, passes through fortune
Row and reset move back and forth, and drive described spray gun 3 to move back and forth；Described reciprocal delay adjustmentses module 25 is used for
The reciprocal delay of the described linear electric motors 4 of control, set described linear electric motors 4 and stop behind the described in-position of spray gun 3
Stagnant time, dead time of the spray gun 3 in reciprocating motion described in indirect control.
Further, described reciprocal delay adjustmentses module 25 can adjust number with on-line tuning in equipment running process
According to, and then described spray gun 3 is adjusted in the dead time used in reciprocating both ends, to obtain optimal manufacturing parameter.
At work, described energy supply control module 5 is opened, by the described power-on of power switch 9, is now opened
Described air pressure control module 6, gun controls module 7 and linear electric motors control module 8；Described exception control module 10 is real-time
Monitoring device is run, and the beginning and end position of the described spray gun 3 of described gun controls module 7 adjustment control, described is straight
Line motor control module 8 controls the rotating speed of described linear electric motors 4, so as to control the reciprocating motion speed of described spray gun 3, when
Need directly adjust online during adjustment parameter, cost of labor is no longer saved by manual operation, improves the automatic of enterprise
Change degree.
It is last it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention and non-limiting technical side
Case, it will be understood by those within the art that, technical scheme is modified for those or equivalent substitution, and
The objective and scope of the technical program are not departed from, all should be covered among scope of the presently claimed invention.
Claims (10)
1. a kind of spraying equipment automatic control system, including power supply, source of the gas, spray gun and linear electric motors, it is characterised in that also include
Energy supply control module, air pressure control module, gun controls module and linear electric motors control module；Described energy supply control module connects
Described power supply is connect, described power supply controls mould with described air pressure control module, gun controls module and linear electric motors respectively
Block is connected, and described air pressure control module, gun controls module and linear electric motors control module are parallel with one another, non-interference；Institute
The source of the gas described in air pressure control module connection stated, while connect described spray gun；The described straight-line electric of described spray gun connection
Machine, while connect described gun controls module；Described linear electric motors are connected with described linear electric motors control module；
Described energy supply control module is used to control described power supply, controls the opening and closing of power supply；
Described air pressure control module is used to control described source of the gas, controls the opening and closing of source of the gas；
Described gun controls module is used for the position for controlling described spray gun, adjusts specific position of the described spray gun in equipment
Put；
Described linear electric motors control module is used for the running speed for controlling described linear electric motors, the spray gun described in indirect control
Reciprocating motion.
A kind of 2. spraying equipment automatic control system as claimed in claim 1, it is characterised in that described energy supply control module
Including power switch, exception control module and exception record module；Described power switch directly connects described power supply, is used for
Open and close described power supply；Described exception control module is used for monitoring device operating parameters, connects device sensor, note
Data are transmitted in record, are judged as exception if data and setup parameter mismatch, and assigning instruction to described power switch is carried out tightly
Anxious power-off；Described exception record module is connected with described exception control module, and described abnormal control is recorded when occurring abnormal
Transmission data in molding block, for checking abnormal cause.
A kind of 3. spraying equipment automatic control system as claimed in claim 2, it is characterised in that described exception control module
Warning system is provided with, under described power switch and warning system when described exception control module detects data exception
Up to instruction, the described warning system of unlatching is alarmed while described power switch emergency power off.
A kind of 4. spraying equipment automatic control system as claimed in claim 1, it is characterised in that described air pressure control module
Including gas source switch, automatic shooting module and flare module；Described gas source switch directly connects described source of the gas, for opening
The described source of the gas with closing；Described automatic shooting module connection described source of the gas and spray gun, instruction is assigned to described spray gun
Automatic opening is performed, described spray gun can automatically turn on closure according to setting, perform spray coating operations；Described flare module is used for
The open mode of the described spray gun of control, it is necessary to when directly open described flare module, the required parameter of input flare, to institute
The spray gun stated assigns instruction, changes air pressure inside to input parameter, reaches described spray gun and carry out flare action.
A kind of 5. spraying equipment automatic control system as claimed in claim 4, it is characterised in that described air pressure control module
Multiple control submodules are provided with, individually assign instruction to each described spray gun, described control submodule is parallel with one another, mutually
Do not interfere.
A kind of 6. spraying equipment automatic control system as claimed in claim 1, it is characterised in that described gun controls module
Including spray gun starting point setup module, spray gun terminal setup module and spray gun reseting module；Described spray gun starting point setup module is used
In the start position of the described spray gun of setting, input data, the start position of described spray gun is accurately positioned；Described spray gun is whole
Point setup module is used for the final position for setting described spray gun, input data, is accurately positioned the final position of described spray gun；
Described spray gun reseting module is used to control described Burners Positions to reset zero, and described Burners Positions are moved by operating position
Move to the original position of coordinate zero.
7. a kind of spraying equipment automatic control system as claimed in claim 6, it is characterised in that be provided with described spray gun
Sensor, the position where described spray gun can be fed back in time.
A kind of 8. spraying equipment automatic control system as claimed in claims 6 or 7, it is characterised in that described gun controls
Burners Positions are provided with module to show, connect described sensor, it is real by described sensor feedback Burners Positions data
When the described spray gun position of display.
A kind of 9. spraying equipment automatic control system as claimed in claim 1, it is characterised in that described linear electric motors control
Module includes linear electric motors manual speed setting module, linear electric motors auto-speed setting module, linear electric motors reset speed and set
Cover half block and reciprocal delay adjustmentses module；Described linear electric motors manual speed setting module is used to manually adjust described straight line
The rotating speed of motor, in unconventional Product processing, it can be manually adjusted by operating personnel and reach optimum speed；Described straight line
Motor auto-speed setting module is used for the rotating speed that system automatically controls described linear electric motors, is setting the situation of numerical value
Under, the rotating speed of the described linear electric motors of automatic monitoring；Described linear electric motors reset speed setting module is described for controlling
The reset speed of linear electric motors, by running and reset moves back and forth, described spray gun is driven to move back and forth；It is described
Reciprocal delay adjustmentses module be used to control the reciprocal delays of described linear electric motors, set described linear electric motors described
Dead time behind spray gun in-position, dead time of the spray gun in reciprocating motion described in indirect control.
10. a kind of spraying equipment automatic control system as claimed in claim 9, it is characterised in that described reciprocal delay is set
Cover half block can adjust data with on-line tuning in equipment running process, and then adjust described spray gun reciprocating two
End dead time used, to obtain optimal manufacturing parameter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710512182.4A CN107367962A (en) | 2017-06-28 | 2017-06-28 | A kind of spraying equipment automatic control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710512182.4A CN107367962A (en) | 2017-06-28 | 2017-06-28 | A kind of spraying equipment automatic control system |
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| Publication Number | Publication Date |
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| CN107367962A true CN107367962A (en) | 2017-11-21 |
Family
ID=60305047
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710512182.4A Pending CN107367962A (en) | 2017-06-28 | 2017-06-28 | A kind of spraying equipment automatic control system |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108580104A (en) * | 2018-06-21 | 2018-09-28 | 米亚索乐装备集成（福建）有限公司 | A kind of cold spraying control method and device |
| CN108674025A (en) * | 2018-04-27 | 2018-10-19 | 天能电池集团（安徽）有限公司 | A kind of automatic code-printing line line control method |
| CN108722706A (en) * | 2018-06-21 | 2018-11-02 | 米亚索乐装备集成（福建）有限公司 | A kind of thermal spraying control method and device |
| CN109542130A (en) * | 2018-11-07 | 2019-03-29 | 广东震仪智能装备股份有限公司 | Ion nozzle flow control system and equipment |
| CN109884998A (en) * | 2019-02-19 | 2019-06-14 | 保定智通自动化技术有限公司 | Traceable quality control system |
| CN111644283A (en) * | 2020-06-01 | 2020-09-11 | 安徽江淮汽车集团股份有限公司 | Control method and control device for spraying protection of spraying equipment and spraying system |
| CN112808485A (en) * | 2021-02-04 | 2021-05-18 | 广东龙丰精密铜管有限公司 | Copper pipe flaw detection ink-jet double-spray gun device and control system thereof |
| CN114592163A (en) * | 2022-03-03 | 2022-06-07 | 北京华德星科技有限责任公司 | Integrated electric arc spraying system |
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| CN109884998A (en) * | 2019-02-19 | 2019-06-14 | 保定智通自动化技术有限公司 | Traceable quality control system |
| CN111644283A (en) * | 2020-06-01 | 2020-09-11 | 安徽江淮汽车集团股份有限公司 | Control method and control device for spraying protection of spraying equipment and spraying system |
| CN112808485A (en) * | 2021-02-04 | 2021-05-18 | 广东龙丰精密铜管有限公司 | Copper pipe flaw detection ink-jet double-spray gun device and control system thereof |
| CN114592163A (en) * | 2022-03-03 | 2022-06-07 | 北京华德星科技有限责任公司 | Integrated electric arc spraying system |
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Application publication date: 20171121 |