CN107366895B - Method for rapidly replacing safety valve of drum of dry quenching boiler - Google Patents

Method for rapidly replacing safety valve of drum of dry quenching boiler Download PDF

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Publication number
CN107366895B
CN107366895B CN201610312015.0A CN201610312015A CN107366895B CN 107366895 B CN107366895 B CN 107366895B CN 201610312015 A CN201610312015 A CN 201610312015A CN 107366895 B CN107366895 B CN 107366895B
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boiler
coke
dry
quenching
valve
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CN107366895A (en
Inventor
蒲永新
刘占博
赵恒波
马银华
魏春满
党平
刘革
尹德刚
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Angang Steel Co Ltd
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Angang Steel Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B37/00Component parts or details of steam boilers
    • F22B37/02Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
    • F22B37/42Applications, arrangements, or dispositions of alarm or automatic safety devices
    • F22B37/44Applications, arrangements, or dispositions of alarm or automatic safety devices of safety valves
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B39/00Cooling or quenching coke
    • C10B39/02Dry cooling outside the oven

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Coke Industry (AREA)

Abstract

The invention relates to a method for quickly replacing a coke dry quenching boiler drum safety valve, which is characterized in that nitrogen is introduced into gas pipelines of a coke dry quenching furnace and a boiler, cold water is cooled by adopting a water jacket operation mode, and cold air enters from a boiler manhole and is discharged from a coke dry quenching furnace port by utilizing gas buoyancy, so that the temperature of the coke dry quenching boiler is quickly reduced, and the quick replacement of the boiler drum safety valve is finally realized; compared with the prior art, the invention has the beneficial effects that: 1) the invention can shorten the time for the boiler drum to reach the condition of replacing the safety valve and reach the condition required by replacing the boiler drum safety valve within 8 hours. 2) The invention can reduce the accident handling time and reduce the production loss.

Description

A kind of method of quick-replaceable coke dry quenching boiler drum safety valve
Technical field
The present invention relates to coking technology field more particularly to a kind of sides of quick-replaceable coke dry quenching boiler drum safety valve Method.
Background technique
Coke dry quenching boiler drum pressure is more than after providing allowed band, and boiler drum safety valve jumping up releases stress, and is guaranteed Boiler drum safe and stable operation.
But due to not falling after rise etc. boiler drum safety valve, safety valve body is caused to damage.Due to boiler drum safety valve To be welded to connect, argon arc welding mode is used when replacing safety valve, argon arc welding there cannot be steam in scene in welding, to building ring Border is more demanding, therefore it is required that boiler drum wants decrease temperature and pressure, reaches replacement safety valve condition.
Traditional replacing options need to be replaced dry coke quenching blowing out after entire circulatory system temperature thoroughly reduces. Dry coke quenching-boiler system cooling process is very long, if it is desired to quick-replaceable boiler drum safety valve, resumes production as early as possible, reduces Production loss, it is necessary to which one kind can shorten dry coke quenching-boiler system temperature fall time method, reach boiler drum safety as early as possible The replacement condition of valve.
Summary of the invention
The object of the present invention is to provide a kind of methods of quick-replaceable coke dry quenching boiler drum safety valve, can shorten and reach It the time of condition needed for replacing safety valve, quickly resumes production, reduces production loss.
To achieve the above object, the present invention is implemented with the following technical solutions:
A kind of method of quick-replaceable coke dry quenching boiler drum safety valve, this method are the gas to coke dry quenching furnace and boiler It is passed through nitrogen in pipeline, it is cooling that cold water is carried out by the way of covering water operation, while making cold air from boiler using buoyant gas Manhole, which enters from dry coke quenching fire door, releases mode, quickly reduces coke dry quenching boiler temperature, finally realizes boiler drum safety valve Quick-replaceable;Steps are as follows for specific method:
1) it is burnt to stop dry coke quenching dress, reduces dry coke quenching material position;
2) valve on oxygen-eliminating device steam-heated pipe line is gradually closed, oxygen-eliminating device heating steam is gradually closed, by oxygen-eliminating device Water temperature is reduced to room temperature;
3) bulkhgead gate at coke discharging to be closed, dry quenching circulating fan revolution is run with 400-600 revs/min of speed, by Coke dry quenching furnace temperature is gradually reduced to 590-610 DEG C;
4) it is passed through nitrogen into coke dry quenching furnace and boiler, opens bleeding valve, emergency diffusion valve is opened, by main steam pipe Stop valve on road is closed, then main steam line diffusion valve is opened;
5) it using set water operation mode, is pumped by deaerated feedwater, the water in sweet-water tank is directly squeezed into boiler, to dry Quenching boiler carries out the operation of cold water jacket water, quickly reduces boiler temperature to 85-95 DEG C;
6) boiler manhole door and dry coke quenching bell are opened, enters cold air from dry coke quenching bell from boiler manhole and is discharged, Boiler temperature is further decreased to 65-75 DEG C;
7) open boiler drum manhole, residue vapor in boiler drum is released, and using axial flow blower alignment manhole into Row purging;
8) after removing failsafe valve, boiler drum and safety valve interface channel are blocked with tamper, safety valve is more It is taken out after changing from drum manhole by tamper.
Compared with prior art, the beneficial effects of the present invention are:
1) present invention can shorten the time that boiler drum reaches replacement safety valve condition, and replacement pot is reached in 8 hours Condition required for furnace drum safety valve.
2) present invention can reduce the accident treatment time, reduce production loss.
Detailed description of the invention
Fig. 1 is dry coke quenching-boiler system artwork in the present invention.
In figure: 5. emergency diffusion valve of bolt in 1. charging apparatus, 2. bleeding valve, 3. coke dry quenching furnace, 4. dry coke quenching 6. 10. boiler drum of disposable dust remover 7. boiler inlet, 8. boiler drum safety valve, 9. manhole, 11. boiler drum Top blow valve 12. 2 crosses 13. oxygen-eliminating device of outlet conduit blow valve, 14. deaerated feedwater and pumps 15. boiler feed pumps 16. 20. circulating fan of boiler manhole door 17. boiler, 18. boiler export, 19. secondary filter, 21. heat exchange of heat pipe 22. bulkhgead gate
Specific embodiment
Embodiments of the present invention are further illustrated combined with specific embodiments below:
As shown in Figure 1, dry coke quenching-boiler system is by coke dry quenching furnace 3, boiler 17 and for gas path pipe connecting the two And the waterway pipe composition of boiler 17.The high-temperature flue gas that coke dry quenching furnace 3 generates is exchanged heat by entering boiler 17 after primary dedusting, Nitrogen cooling is added in flue gas after the heat exchange of boiler 17 after final dusting, comes back in coke dry quenching furnace 3 and puts out for furnace bottom is dry Coke cooling.
Boiler 17 by connecting oxygen-eliminating device 13 with feedwater piping to boiler water pump 15, the recirculated water in boiler 17 need by Reenter in boiler 17 and recycle after 13 deoxygenation of oxygen-eliminating device, into oxygen-eliminating device 13 before water need to be heated in steam-heated pipe line To certain temperature.Also in addition connection deaerated feedwater pump 14 is used to be 17 moisturizing of boiler oxygen-eliminating device 13, and deaerated feedwater pump 14 passes through simultaneously Another way pipeline is directly connected to boiler 17.
The top of boiler drum 10 is arranged in boiler drum safety valve 8, is additionally provided with manhole in the two sides of boiler drum 10 9.When boiler drum safety valve 8 damages, blowing out cooling replacement is needed.The present invention is special for dry coke quenching-boiler system itself Point provides a kind of method of quick-replaceable coke dry quenching boiler drum safety valve, and this method is to coke dry quenching furnace 3 and boiler 17 Nitrogen is passed through in gas piping, it is cooling to carry out cold water by the way of covering water operation, while using buoyant gas make cold air from Boiler manhole, which enters from dry coke quenching fire door, releases mode, quickly reduces coke dry quenching boiler temperature, final to realize boiler drum safety The quick-replaceable of valve 8;Steps are as follows for specific method:
1) it is burnt to stop dry coke quenching dress, reduces dry coke quenching material position.
Before operation starts, it is burnt that coke dry quenching furnace 3 stops dress.Coke dry quenching furnace is dropped after material position is exposed to chute mouth and stops row It is burnt.Then device 1 is loaded into disconnect with bell.And it is loaded into the equipment such as all oil pipes in fire door area, cable and carries out fire prevention, prevents High temperature measure.
2) valve on oxygen-eliminating device steam-heated pipe line is gradually closed, oxygen-eliminating device heating steam is gradually closed, by oxygen-eliminating device 13 circulating water temperatures for entering boiler are reduced to room temperature (25 DEG C or so).
3) bulkhgead gate 22 at coke discharging is closed, 20 revolution of dry quenching circulating fan is transported with 400-600 revs/min of speed Row, gradually decreases 3 temperature of coke dry quenching furnace to 590-610 DEG C;
The temperature of coke dry quenching furnace 3 Yu boiler 17, while 3 bottom of coke dry quenching furnace in order to prevent are gradually reduced by wind path circulation Air enter in furnace the burning for causing coke, bulkhgead gate 22 at coke discharging need to be closed.
4) 600 DEG C are down to 7 temperature of boiler gas entrance to run hereinafter, stopping circulating fan 20.Coke is being dry-cleaned into setting It is closed on furnace for importing the middle bolt 4 of air to coke dry quenching furnace.Dry coke quenching final dusting is rushed nitrogen point to open, to coke dry quenching furnace 3 Be passed through nitrogen in boiler 17, open bleeding valve 2, open emergency diffusion valve 5, the stop valve on main steam line is closed It closes, then main steam line diffusion valve is opened, further decrease the gas path temperature of coke dry quenching furnace 3 and boiler 17.
5) water in sweet-water tank is directly squeezed into boiler 17 by deaerated feedwater pump 14 using set water operation mode, The operation of cold water jacket water is carried out to coke dry quenching boiler, quickly reduces boiler temperature to 85-95 DEG C.
While to gas path pipe inflated with nitrogen, boiler feed pump 15 is operated normally, and is opened main steam line etc. and is dredged everywhere The sewage draining valve of water and evaporator and water-cooling wall etc..When 10 pressure of boiler drum is down to zero, unlatching two is crossed outlet conduit and is put Empty valve 12, boiler drum top blow valve 11.Set water operation is carried out, boiler feed pump 15 is closed, opens deaerated feedwater pump 14, Cold water in sweet-water tank is directly squeezed into boiler 17 by deaerated feedwater pump 14, quickly reduces boiler temperature.To warm in furnace water When degree is reduced to 90 DEG C, interruption opens deaerated feedwater pump 14.
6) boiler manhole door and dry coke quenching bell are opened, enters cold air from dry coke quenching bell from boiler manhole 16 and arranges Out, boiler temperature is further decreased to 65-75 DEG C.
7) when furnace coolant-temperature gage is reduced to 70 DEG C, boiler drum manhole 9 is opened, residue vapor in boiler drum 10 is put Out, and using axial flow blower alignment manhole 9 it is purged, steam in drum is blown out.
Hydrophobic valve everywhere is controlled, keeps boiler drum liquid level in -200mm or so, floor manager prevents water from manhole 9 It overflows at place.
8) after removing failsafe valve 8, boiler drum 10 and 8 interface channel of safety valve is blocked with tamper, prevented Steam seals in, and tamper iron wire or rope are connected, and by the iron wire or rope that connect tamper from boiler drum both ends Manhole 9 at stretch out, safety valve 8 replace after tamper is taken out from drum manhole 9.
9) after safety valve 9 is replaced, boiler drum manhole door is closed, is gradually resumed production.

Claims (1)

1. a kind of method of quick-replaceable coke dry quenching boiler drum safety valve, which is characterized in that this method be to coke dry quenching furnace and It is passed through nitrogen in the gas piping of boiler, it is cooling that cold water is carried out by the way of covering water operation, while being made using buoyant gas cold Air, which enters from boiler manhole from dry coke quenching fire door, releases mode, quickly reduces coke dry quenching boiler temperature, final to realize boiler pot The quick-replaceable of cylinder safety valve;Steps are as follows for specific method:
1) it is burnt to stop dry coke quenching dress, reduces dry coke quenching material position, coke dry quenching furnace is dropped after material position is exposed to chute mouth and stops coke discharging;
2) valve on oxygen-eliminating device steam-heated pipe line is gradually closed, oxygen-eliminating device heating steam is gradually closed, by oxygen-eliminating device water temperature It is reduced to room temperature;
3) bulkhgead gate at coke discharging is closed, dry quenching circulating fan revolution is run with 400-600 revs/min of speed, is gradually dropped Low coke dry quenching furnace temperature is to 590-610 DEG C;
4) 600 DEG C are down to hereinafter, stopping circulating fan operation to boiler gas inlet temperature;It is passed through into coke dry quenching furnace and boiler Nitrogen opens bleeding valve, opens emergency diffusion valve, the stop valve on main steam line is closed, then by main steam line Diffusion valve is opened;
5) it using set water operation mode, is pumped, the water in sweet-water tank is directly squeezed into boiler, to dry coke quenching by deaerated feedwater Boiler carries out the operation of cold water jacket water, quickly reduces boiler temperature to 85-95 DEG C;
6) boiler manhole door and dry coke quenching bell are opened, enters cold air from dry coke quenching bell from boiler manhole and is discharged, into one Step reduces boiler temperature to 65-75 DEG C;
7) boiler drum manhole is opened, residue vapor in boiler drum is released, and is blown using axial flow blower alignment manhole It sweeps;
8) after removing failsafe valve, boiler drum and safety valve interface channel is blocked with tamper, prevent steam from sealing in, And tamper iron wire or rope are connected, and the iron wire for connecting tamper or rope are stretched from the manhole at boiler drum both ends Out, it is taken out after safe valve replacement from drum manhole by tamper.
CN201610312015.0A 2016-05-12 2016-05-12 Method for rapidly replacing safety valve of drum of dry quenching boiler Active CN107366895B (en)

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108624339B (en) * 2018-05-11 2020-09-29 鞍钢股份有限公司 Winter dry quenching furnace annual repair heat preservation method
CN108587656B (en) * 2018-07-03 2023-12-22 山东钢铁股份有限公司 Dry quenching circulating system and nitrogen charging replacement process
CN109575957A (en) * 2018-11-19 2019-04-05 包头钢铁(集团)有限责任公司 A kind of method of dry coke quenching auxiliary hot repair heat preservation decompression
CN110467932B (en) * 2019-09-12 2021-06-15 石横特钢集团有限公司 Method for rapidly cooling coke dry quenching boiler
CN111575027B (en) * 2020-04-23 2021-06-22 包头钢铁(集团)有限责任公司 Method for comprehensively processing power failure accident of coke dry quenching system
CN113308257A (en) * 2021-06-21 2021-08-27 马鞍山钢铁股份有限公司 Method for rapidly cooling tube explosion of coke dry quenching boiler

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08159403A (en) * 1994-12-01 1996-06-21 Ishikawajima Harima Heavy Ind Co Ltd Auxiliary vapor controller for boiler
FR2738363A1 (en) * 1995-09-06 1997-03-07 Siemens Ag SAFETY VALVE DEVICE FOR USE IN PRESSURE MAINTENANCE SYSTEMS OF POWER PLANTS
CN1266084A (en) * 2000-03-23 2000-09-13 上海宝钢集团公司 Dry extinguishing coke pot flue pipe local overhauling method and equipment thereof
CN101443177A (en) * 2006-05-17 2009-05-27 赫斯基注射器成型系统有限公司 Molding-system valve having knockdown retainer
CN103317295A (en) * 2012-03-22 2013-09-25 宝山钢铁股份有限公司 Oxygen valve online repairing method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08159403A (en) * 1994-12-01 1996-06-21 Ishikawajima Harima Heavy Ind Co Ltd Auxiliary vapor controller for boiler
FR2738363A1 (en) * 1995-09-06 1997-03-07 Siemens Ag SAFETY VALVE DEVICE FOR USE IN PRESSURE MAINTENANCE SYSTEMS OF POWER PLANTS
CN1266084A (en) * 2000-03-23 2000-09-13 上海宝钢集团公司 Dry extinguishing coke pot flue pipe local overhauling method and equipment thereof
CN101443177A (en) * 2006-05-17 2009-05-27 赫斯基注射器成型系统有限公司 Molding-system valve having knockdown retainer
CN103317295A (en) * 2012-03-22 2013-09-25 宝山钢铁股份有限公司 Oxygen valve online repairing method

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