CN107363247B - Mechanical casting separator and use method thereof - Google Patents

Mechanical casting separator and use method thereof Download PDF

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Publication number
CN107363247B
CN107363247B CN201710820636.4A CN201710820636A CN107363247B CN 107363247 B CN107363247 B CN 107363247B CN 201710820636 A CN201710820636 A CN 201710820636A CN 107363247 B CN107363247 B CN 107363247B
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clamping
plate
shaped
blocks
mechanisms
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CN107363247A (en
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黄金传
黄嘉苗
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Quanzhou Miaoyi Automation Machinery Co ltd
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Quanzhou Miaoyi Automation Machinery Co ltd
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Publication of CN107363247A publication Critical patent/CN107363247A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D31/00Cutting-off surplus material, e.g. gates; Cleaning and working on castings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Abstract

The invention relates to a mechanical casting separator and a use method thereof, wherein the mechanical casting separator comprises a frame, three clamping feeding mechanisms, clamping mechanisms and oblique stripping mechanisms are arranged on the frame at intervals along the input-output direction of the frame, one clamping mechanism is arranged between every two adjacent clamping feeding mechanisms, the separator is arranged beside the clamping mechanisms, a first clamping feeding mechanism clamps and conveys a metal casting to the first clamping mechanism for compaction, a frame is cut by the oblique stripping mechanisms, then a second clamping feeding mechanism clamps and conveys the metal casting cut by the frame to the second clamping mechanism for compaction, parts are cut by the oblique stripping mechanisms, and the wound third clamping feeding mechanism clamps out the metal casting cut by the parts.

Description

Mechanical casting separator and use method thereof
Technical Field
The invention relates to a mechanical casting separator and a use method thereof.
Background
Some are through the instrument that metal such as gold, silver, copper, iron, tin obtained through processing casting, can be used to fixed article, processing article, decoration etc. during traditional casting hardware preparation, usually a plurality of different grade type metal castings of casting shaping in a mould once, the metal foundry goods is after carrying out casting shaping, because the existence of casting passageway, also can form a lot of frames that link together with required metal foundry goods on the pouring passageway, the frame forms the mouth of a river with the connecting portion of required metal foundry goods, in order to obtain required metal foundry goods, need carry out the liftout excision with the frame, traditional liftout excision mode is for utilizing the manual work to break off the mouth of a river position, this kind of mode is broken off not only the frame, still easily injured, inefficiency, consequently, a large amount of extravagant labours have increased manufacturing cost on will be.
Disclosure of Invention
The invention aims at overcoming the defects, and provides a mechanical casting separator and a using method thereof.
The mechanical casting separator comprises a frame, wherein a clamping feeding mechanism, a clamping mechanism and an oblique stripping mechanism are arranged on the frame, the clamping feeding mechanism is arranged at intervals along the input-output direction of the frame, one clamping mechanism is arranged between every two adjacent clamping feeding mechanisms, and the oblique stripping mechanism is arranged beside the clamping mechanism;
the clamping and feeding mechanism comprises a motor, a turntable is vertically arranged on an output shaft of the motor, a mounting plate is arranged on the turntable, a lifting cylinder is vertically arranged at the tail end of the mounting plate, a connecting block A is connected at the tail end of a cylinder rod of the lifting cylinder, a shrinkage cylinder is horizontally arranged on the connecting block A, a connecting block B is connected at the tail end of a cylinder rod of the shrinkage cylinder, a pneumatic clamping jaw is arranged at the rear part of the shrinkage cylinder and is connected with the connecting block B, a connecting plate is arranged on the clamping jaw of the pneumatic clamping jaw, a U-shaped clamping plate is arranged on the connecting plate, a clamping block is embedded in the U-shaped clamping plate, and the pneumatic clamping jaw drives the clamping block to clamp a conical material head of a metal casting;
the clamping mechanism comprises a lower plate and an upper plate, wherein the lower plate is fixedly connected with the frame, a cylinder is vertically arranged at the upper end of the upper plate, the cylinder is arranged on the frame, the tail end of a cylinder rod of the cylinder is connected with the upper side surface of the upper plate, a locating cone matched with a conical cavity of a metal casting stub is arranged in the middle of the upper side surface of the lower plate, T-shaped grooves which transversely extend are symmetrically arranged on the left side and the right side of the upper plate, an elastic pressure spring is arranged in the middle of the lower side surface of the upper plate, pressing plates are symmetrically arranged on the front side and the rear side of the elastic pressure spring, the upper end of each pressing plate is connected with the upper plate, a plurality of T-shaped rods capable of transversely and reciprocally sliding and adjusting are embedded in the T-shaped grooves at intervals, a pressing block A is arranged below the sliding blocks on the lower plate and the upper plate in a one-to-one correspondence manner, a pressing block B is arranged above the sliding blocks on the lower plate and used for pressing blocks A against the pressing blocks, one side of the pressing blocks A and B are symmetrically wrapped by a U-shaped, the U-shaped clamping plates are respectively connected with the corresponding sliding blocks through adjusting bolts, the T-shaped clamping plates are closely arranged on the T-shaped clamping plates along the axis of the T-shaped rods and are closely matched with the T-shaped grooves in the T-shaped grooves, the T-shaped clamping plates are arranged on the T-shaped clamping plates, the T-shaped clamping plates are closely correspond to the T-shaped grooves, and the T-shaped clamping plates, and the T-shaped clamping blocks are closely correspond to the T-shaped grooves, and the T-shaped clamping blocks, and the pressing blocks;
the oblique stripping mechanism comprises ejection mechanisms symmetrically arranged on the left side and the right side of the clamping mechanism, each ejection mechanism comprises a rotating shaft, a motor and a speed reducer, each ejection mechanism comprises a driving rotating shaft, a motor and a sliding component which can synchronously move left and right, each sliding component drives the two ejection mechanisms to simultaneously move in opposite directions or back to back, each sliding component is arranged on the corresponding rack, each rotating shaft, each motor and each speed reducer are arranged on each sliding component, each motor output shaft is connected with one input shaft of each speed reducer through a coupling, and each speed reducer output shaft is connected with one end of each rotating shaft through each coupling.
Further, the slip subassembly includes the electric jar, from front to back a plurality of guide rails that the interval set up, be provided with the slider on the guide rail, be provided with the bearing frame that is used for installing support pivot on the slider, motor, reduction gear are installed on the movable plate, the electric jar is established in the movable plate lower part and is driven the movable plate and move about, is provided with two sets of top pieces from front to back in the pivot, and two sets of top pieces cooperate with two clamping mechanism respectively, top piece includes the spacer sleeve establishes a plurality of sliding blocks in the pivot, sliding block upper portion is provided with the through-hole A that runs through left and right sides face, be provided with the ejector pin in the through-hole A, the ejector pin rear end runs through the through-hole, and the ejector pin front end is provided with the roof pressure inclined plane, and the sliding block upside is provided with the through-hole B that is perpendicular and is linked together with through-hole A, is provided with the holding screw C that is used for locking the ejector pin in the through-hole B, and the sliding block is provided with the sleeve hole C that runs through front and back side in the pivot through the sleeve, and the sliding block side sets up with the through-hole C that is linked together with the sleeve, the screw in the through-hole C is provided with the corresponding shape down on the sliding block.
Further, the length from the front end of the ejector rod on the top piece matched with the front side clamping mechanism to the sliding block is smaller than the length from the front end of the ejector rod on the top piece matched with the rear side clamping mechanism to the sliding block.
Further, the lower part of the trepanning is provided with a convex part, and the rotating shaft is provided with a groove matched with the convex part.
Further, a deflector rod is arranged on the output shaft of the speed reducer, a travel switch is arranged on the left side and the right side of the deflector rod, one travel switch is arranged on the lower side of the output shaft of the speed reducer, and the other travel switch is arranged on the upper side of the output shaft of the speed reducer.
Further, a spring is sleeved on the adjusting bolt, one end of the spring abuts against the U-shaped clamping plate, and the other end of the spring abuts against the sliding block.
Further, the clamping blocks are arranged on the connecting plate through the U-shaped clamping plates, inner folded edges are arranged on the vertical parts on two sides of the U-shaped clamping plates, a plurality of protruding teeth are uniformly distributed on the inner folded edges, and the clamping blocks, the pressing blocks A and the pressing blocks B are all made of foaming rubber.
Further, the motor of the feeding mechanism is arranged on the rotating frame, the rotating frame comprises a horizontal plate, the left end and the right end of the lower side surface of the horizontal plate are connected with the frame through stand columns, the motor is arranged on the lower side surface of the horizontal plate, and an output shaft of the motor penetrates through a hole part in the middle of the horizontal plate to be connected with a rotary table on the horizontal plate.
Furthermore, oblique stock guide plates are symmetrically arranged on the left side and the right side of the lower plate.
Furthermore, a feeding conveyer belt is arranged below the inclined guide plate and at the rear side of the rearmost clamping and feeding mechanism.
The application method of the mechanical casting separator comprises the following steps: the clamping and feeding mechanism located at the forefront clamps the metal castings onto the lower plate of the clamping mechanism at the front side, the upper plate moves downwards to press the metal castings, then the electric cylinder drives the liftout mechanisms at the two sides to move in place in opposite directions, then the motor drives the rotating shaft to rotate, the liftout lower hem separates the frames at the outer sides of the metal castings from the metal castings, then the upper plate moves upwards to reset, the electric cylinder drives the liftout mechanisms at the two sides to move backwards to reset, the clamping and feeding mechanism located behind the clamping mechanism at the front side clamps the metal castings with the frames removed onto the lower plate of the clamping mechanism at the rear side, the upper plate moves downwards to press the metal castings, then the electric cylinder drives the liftout mechanisms at the two sides to move in place in opposite directions, then the motor drives the rotating shaft to rotate, the liftout lower hem separates the parts at the outer sides of the metal castings from the metal castings, then the upper plate moves upwards to reset, the liftout mechanisms at the rear side drives the liftout mechanisms to clamp and feed the castings with waste removed.
Compared with the prior art, the invention has the following beneficial effects: the water gap separating device is simple in structure, reasonable in design, high in automation degree, suitable for machining of metal castings with various specifications, simple and convenient in operation method, labor and material resources are saved, and production efficiency is improved.
Drawings
The patent of the invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic view of a longitudinal cross-sectional structure of a metal casting;
FIG. 2 is a schematic top view of a metal casting;
FIG. 3 is a schematic diagram of the structure of the present invention;
FIG. 4 is a schematic view of the structure of the nip feed mechanism;
FIG. 5 is a schematic view of the jaw portion of the pneumatic jaw;
FIG. 6 is a schematic view of the structure of the U-shaped clamping plate;
FIG. 7 is a schematic view of a clamping mechanism;
FIG. 8 is a second schematic structural view of the clamping mechanism;
FIG. 9 is a schematic structural view of an oblique stripping mechanism;
fig. 10 is a schematic structural view of the top member.
In the figure:
1-a frame; 2-clamp feeding mechanism; 3-a clamping mechanism; 4-an oblique stripping mechanism; 5-cylinder; 6-stand columns; 7-a motor; 8-horizontal plates; 9-a turntable; 10-mounting plates; 11-lifting air cylinders; 12-connecting block A; 13-a shrink cylinder; 14-connecting block B; 15-pneumatic clamping jaw; 16-clamping jaw; 17-connecting plates; 18-U-shaped clamping plates; 19-clamping blocks; 20-inner flanging; 21-lobe; 22-inclined guide plates; 23-a set screw B; 24-a set screw A; 25-T-bar; 26-a slider; 27-adjusting bolts; 28-briquetting B; 29-U-shaped clamping plate; 30-a spring; 31-T-shaped groove; 32-positioning cone; 33-briquetting A; 34-pressing plate; 35-an elastic compression spring; 36-lower plate; 37-upper plate; 38-a decelerator; 39-motor; 40-moving plate; 41-a rotating shaft; 42-bearing seats; 43-slide block; 44-a guide rail; 45-sliding blocks; 46-ejector rods; 47-electric cylinder; 48-set screw D; 49-convex; 50-a set screw C; 100-metal castings; 101-stub bars; 102-a hollow conical cavity; 103-a base; 104-a frame; 105 parts; 106-a water gap; 107-border.
Detailed Description
The invention is further described below with reference to the drawings and the detailed description.
The structure of the metal casting is shown in fig. 1-2, the metal casting comprises a conical stub bar, a square seat body is arranged at the bottom of the stub bar, a hollow conical cavity communicated with the bottom is arranged inside the stub bar, frames are arranged at two sides of the seat body, parts are fixedly connected to the frames, the connecting part between the casting and the frames is called a water gap, and a frame is connected to the outer side of the parts through the water gap.
As shown in figures 1-2, a mechanical casting separator comprises a frame, wherein a clamping feeding mechanism, a clamping mechanism and an oblique stripping mechanism are arranged on the frame, three clamping mechanisms are arranged at intervals along the input-to-output direction of the frame, one clamping mechanism is arranged between every two adjacent clamping feeding mechanisms, the oblique stripping mechanism is arranged at the side of the clamping mechanism, a first clamping feeding mechanism clamps and conveys a metal casting to the first clamping mechanism for compaction, a frame is cut through the oblique stripping mechanism, then a second clamping feeding mechanism clamps and conveys the metal casting cut out of the frame to the second clamping mechanism for compaction, parts are cut through the oblique stripping mechanism, and a third clamping feeding mechanism clamps and conveys the metal casting cut out of the parts after winding.
The clamping and feeding mechanism comprises a motor, a turntable is vertically arranged on an output shaft of the motor, a mounting plate is arranged on the turntable, a lifting cylinder is vertically arranged at the tail end of the mounting plate, a connecting block A is connected at the tail end of a cylinder rod of the lifting cylinder, a shrinkage cylinder is horizontally arranged on the connecting block A, a connecting block B is connected at the tail end of a cylinder rod of the shrinkage cylinder, a pneumatic clamping jaw is arranged at the rear part of the shrinkage cylinder and is connected with the connecting block B, a connecting plate is arranged on the clamping jaw of the pneumatic clamping jaw, a U-shaped clamping plate is arranged on the connecting plate, and a clamping block is embedded in the U-shaped clamping plate;
the clamping mechanism comprises a lower plate and an upper plate, wherein the lower plate is fixedly connected with the frame, a cylinder is vertically arranged at the upper end of the upper plate, the cylinder is arranged on the frame, the tail end of a cylinder rod of the cylinder is connected with the upper side surface of the upper plate, a locating cone matched with a conical cavity of a metal casting stub is arranged in the middle of the upper side surface of the lower plate, T-shaped grooves which transversely extend are symmetrically arranged on the left side and the right side of the upper plate, an elastic pressure spring is arranged in the middle of the lower side surface of the upper plate, pressing plates are symmetrically arranged on the front side and the rear side of the elastic pressure spring, the upper end of each pressing plate is connected with the upper plate, a plurality of T-shaped rods capable of transversely and reciprocally sliding and adjusting are embedded in the T-shaped grooves at intervals, a pressing block A is arranged below the sliding blocks on the lower plate and the upper plate in a one-to-one correspondence manner, a pressing block B is arranged above the sliding blocks on the lower plate and used for pressing blocks A against the pressing blocks, one side of the pressing blocks A and B are symmetrically wrapped by a U-shaped, the U-shaped clamping plates are respectively connected with the corresponding sliding blocks through adjusting bolts, the T-shaped clamping plates are closely arranged on the T-shaped clamping plates along the axis of the T-shaped rods and are closely matched with the T-shaped grooves in the T-shaped grooves, the T-shaped clamping plates are arranged on the T-shaped clamping plates, the T-shaped clamping plates are closely correspond to the T-shaped grooves, and the T-shaped clamping plates, and the T-shaped clamping blocks are closely correspond to the T-shaped grooves, and the T-shaped clamping blocks, and the pressing blocks;
the oblique stripping mechanism comprises ejection mechanisms symmetrically arranged on the left side and the right side of the clamping mechanism, each ejection mechanism comprises a rotating shaft, a motor and a speed reducer, each ejection mechanism comprises a driving rotating shaft, a motor and a sliding component which can synchronously move left and right, each sliding component drives the two ejection mechanisms to simultaneously move in opposite directions or back to back, each sliding component is arranged on the corresponding rack, each rotating shaft, each motor and each speed reducer are arranged on each sliding component, each motor output shaft is connected with one input shaft of each speed reducer through a coupling, and each speed reducer output shaft is connected with one end of each rotating shaft through each coupling.
In this embodiment, the slip subassembly includes the electric jar, from front to back a plurality of guide rails that the interval set up, be provided with the slider on the guide rail, be provided with the bearing frame that is used for installing support pivot on the slider, motor, reduction gear are installed on the movable plate, the electric jar is established in the movable plate lower part and is driven the movable plate and move about, is provided with two sets of top pieces from front to back in the pivot, and two sets of top pieces cooperate with two clamping mechanism respectively, the top piece includes the spacer sleeve and establishes a plurality of sliding blocks in the pivot, sliding block upper portion is provided with the through-hole A that runs through left and right sides face, be provided with the ejector pin in the through-hole A, the ejector pin rear end runs through the through-hole, and the ejector pin front end is provided with the roof pressure inclined plane, and the side is provided with the through-hole B that is perpendicular and be linked together with through-hole A on the sliding block, is provided with the holding screw C that is used for locking the ejector pin in the through-hole B, and the sliding block is provided with the sleeve hole C that runs through the front and back side in the pivot, and the sliding block side sets up with the through-hole C that is used for setting up on the sliding block T and is corresponding to the shape setting up down the sliding plate.
In this embodiment, the length from the front end of the ejector pin on the top member that cooperates with the front side clamping mechanism to the slider is smaller than the length from the front end of the ejector pin on the top member that cooperates with the rear side clamping mechanism to the slider.
In this embodiment, a protrusion is disposed at the lower portion of the sleeve hole, and a groove matched with the protrusion is disposed on the rotating shaft.
In this embodiment, be provided with the driving lever on the reduction gear output shaft, the driving lever left and right sides all is provided with a travel switch, and a travel switch sets up in reduction gear output shaft downside, and another travel switch sets up in reduction gear output shaft upside, and the motor reversal after the driving lever triggered the travel switch of output shaft downside, and the motor stall after the driving lever triggered the travel switch of output shaft upside.
In the embodiment, a spring is sleeved on the adjusting bolt, one end of the spring abuts against the U-shaped clamping plate, and the other end of the spring abuts against the sliding block.
In this embodiment, the clamp splice is installed on the connecting plate through the U-shaped splint, the vertical portion in both sides of U-shaped splint is provided with interior hem, has a plurality of protruding teeth on the interior hem equipartition, clamp splice, briquetting A, briquetting B are foaming rubber.
In this embodiment, press from both sides feeding mechanism's motor is installed on the safety turret, the safety turret includes the horizontal plate, and both ends are connected the frame through the stand about the horizontal plate downside, and the motor is installed in the horizontal plate downside, and the output shaft of motor runs through the hole portion in horizontal plate middle part and is connected with the carousel on the horizontal plate.
In this embodiment, oblique guide plates are symmetrically arranged on the left and right sides of the lower plate.
In the embodiment, a feeding conveyer belt is arranged below the inclined guide plate and at the rear side of the rearmost clamping and feeding mechanism.
The application method of the mechanical casting separator comprises the following steps: the clamping and feeding mechanism located at the forefront clamps the metal castings onto the lower plate of the clamping mechanism at the front side, the upper plate moves downwards to press the metal castings, then the electric cylinder drives the liftout mechanisms at the two sides to move in place in opposite directions, then the motor drives the rotating shaft to rotate, the liftout lower hem separates the frames at the outer sides of the metal castings from the metal castings, then the upper plate moves upwards to reset, the electric cylinder drives the liftout mechanisms at the two sides to move backwards to reset, the clamping and feeding mechanism located behind the clamping mechanism at the front side clamps the metal castings with the frames removed onto the lower plate of the clamping mechanism at the rear side, the upper plate moves downwards to press the metal castings, then the electric cylinder drives the liftout mechanisms at the two sides to move in place in opposite directions, then the motor drives the rotating shaft to rotate, the liftout lower hem separates the parts at the outer sides of the metal castings from the metal castings, then the upper plate moves upwards to reset, the liftout mechanisms at the rear side drives the liftout mechanisms to clamp and feed the castings with waste removed.
While the foregoing is directed to the preferred embodiment, other and further embodiments of the invention will be apparent to those skilled in the art from the following description, wherein the invention is described, by way of illustration and example only, and it is intended that the invention not be limited to the specific embodiments illustrated and described, but that the invention is to be limited to the specific embodiments illustrated and described.

Claims (1)

1. A mechanical casting separator, characterized in that: the device comprises a frame, wherein a clamping feeding mechanism, a clamping mechanism and an oblique stripping mechanism are arranged on the frame, the three clamping feeding mechanisms are arranged at intervals along the input-to-output direction of the frame, one clamping mechanism is arranged between every two adjacent clamping feeding mechanisms, and the oblique stripping mechanism is arranged beside the clamping mechanism;
the clamping and feeding mechanism comprises a motor, a turntable is vertically arranged on an output shaft of the motor, a mounting plate is arranged on the turntable, a lifting cylinder is vertically arranged at the tail end of the mounting plate, a connecting block A is connected at the tail end of a cylinder rod of the lifting cylinder, a shrinkage cylinder is horizontally arranged on the connecting block A, a connecting block B is connected at the tail end of a cylinder rod of the shrinkage cylinder, a pneumatic clamping jaw is arranged at the rear part of the shrinkage cylinder and is connected with the connecting block B, a connecting plate is arranged on the clamping jaw of the pneumatic clamping jaw, a U-shaped clamping plate is arranged on the connecting plate, and a clamping block is embedded in the U-shaped clamping plate;
the clamping mechanism comprises a lower plate and an upper plate, wherein the lower plate is fixedly connected with the frame, a cylinder is vertically arranged at the upper end of the upper plate, the cylinder is arranged on the frame, the tail end of a cylinder rod of the cylinder is connected with the upper side surface of the upper plate, a locating cone matched with a conical cavity of a metal casting stub is arranged in the middle of the upper side surface of the lower plate, T-shaped grooves which transversely extend are symmetrically arranged on the left side and the right side of the upper plate, an elastic pressure spring is arranged in the middle of the lower side surface of the upper plate, pressing plates are symmetrically arranged on the front side and the rear side of the elastic pressure spring, the upper end of each pressing plate is connected with the upper plate, a plurality of T-shaped rods capable of transversely and reciprocally sliding and adjusting are embedded in the T-shaped grooves at intervals, a pressing block A is arranged below the sliding blocks on the lower plate and the upper plate in a one-to-one correspondence manner, a pressing block B is arranged above the sliding blocks on the lower plate and used for pressing blocks A against the pressing blocks, one side of the pressing blocks A and B are symmetrically wrapped by a U-shaped, the U-shaped clamping plates are respectively connected with the corresponding sliding blocks through adjusting bolts, the T-shaped clamping plates are closely arranged on the T-shaped clamping plates along the axis of the T-shaped rods and are closely matched with the T-shaped grooves in the T-shaped grooves, the T-shaped clamping plates are arranged on the T-shaped clamping plates, the T-shaped clamping plates are closely correspond to the T-shaped grooves, and the T-shaped clamping plates, and the T-shaped clamping blocks are closely correspond to the T-shaped grooves, and the T-shaped clamping blocks, and the pressing blocks;
the oblique stripping mechanism comprises ejection mechanisms symmetrically arranged at the left side and the right side of the clamping mechanism, the ejection mechanisms comprise rotating shafts, motors and speed reducers, the rotating shafts, the motors and the speed reducers are driven to synchronously move left and right, the sliding assemblies drive the two ejection mechanisms to simultaneously move in opposite directions or back to back, the sliding assemblies are arranged on a frame, the rotating shafts, the motors and the speed reducers are arranged on the sliding assemblies, output shafts of the motors are connected with input shafts of the speed reducers through couplings, and the output shafts of the speed reducers are connected with one end of the rotating shafts through the couplings; the sliding assembly comprises an electric cylinder and a plurality of guide rails which are arranged at intervals from front to back, wherein a sliding block is arranged on the guide rails, a bearing seat for installing and supporting a rotating shaft is arranged on the sliding block, a motor and a speed reducer are arranged on a moving plate, the electric cylinder is arranged at the lower part of the moving plate and drives the moving plate to move left and right, two groups of top pieces are arranged on the rotating shaft from front to back, the two groups of top pieces are respectively matched with two clamping mechanisms, each top piece comprises a plurality of sliding blocks which are sleeved on the rotating shaft at intervals, the upper parts of the sliding blocks are provided with through holes A which penetrate through left and right side surfaces, ejector rods are arranged in the through holes A, the rear ends of the ejector rods penetrate through the through holes, the front ends of the ejector rods are provided with pressing inclined planes, the upper side surfaces of the sliding blocks are provided with through holes B which are perpendicular to the through holes A and are communicated, the lower middle parts of the sliding blocks are provided with sleeve holes which penetrate through the front and rear side surfaces of the sliding blocks, the sliding blocks are sleeved on the rotating shaft, the side surfaces of the sliding blocks are provided with through holes C which are communicated with the sleeve holes, and the sliding blocks are arranged in the through holes C, and the sliding blocks are in a shape corresponding to the lower fixing plates;
the length from the front end of the ejector rod on the top piece matched with the front side clamping mechanism to the sliding block is smaller than the length from the front end of the ejector rod on the top piece matched with the rear side clamping mechanism to the sliding block; the lower part of the trepanning is provided with a convex part, and the rotating shaft is provided with a groove matched with the convex part;
a deflector rod is arranged on the output shaft of the speed reducer, a travel switch is arranged on the left side and the right side of the deflector rod, one travel switch is arranged on the lower side of the output shaft of the speed reducer, and the other travel switch is arranged on the upper side of the output shaft of the speed reducer; the adjusting bolt is sleeved with a spring, one end of the spring is abutted against the U-shaped clamping plate, and the other end of the spring is abutted against the sliding block; the clamping blocks are arranged on the connecting plate through U-shaped clamping plates, inner folded edges are arranged at the vertical parts of the two sides of the U-shaped clamping plates, a plurality of protruding teeth are uniformly distributed on the inner folded edges, and the clamping blocks, the pressing blocks A and the pressing blocks B are all made of foaming rubber; the motor of the clamping and feeding mechanism is arranged on the mounting frame, the mounting frame comprises a horizontal plate, the left end and the right end of the lower side surface of the horizontal plate are connected with the frame through stand columns, the motor is arranged on the lower side surface of the horizontal plate, and an output shaft of the motor penetrates through a hole part in the middle of the horizontal plate to be connected with a turntable on the horizontal plate; oblique material guide plates are symmetrically arranged on the left side and the right side of the lower plate, and feeding conveyor belts are arranged below the oblique material guide plates and on the rear side of the rearmost clamping and feeding mechanism;
the clamping and feeding mechanism located at the forefront clamps the metal castings onto the lower plate of the clamping mechanism at the front side, the upper plate moves downwards to press the metal castings, then the electric cylinder drives the liftout mechanisms at the two sides to move in place in opposite directions, then the motor drives the rotating shaft to rotate, the liftout lower hem separates the frames at the outer sides of the metal castings from the metal castings, then the upper plate moves upwards to reset, the electric cylinder drives the liftout mechanisms at the two sides to move backwards to reset, the clamping and feeding mechanism located behind the clamping mechanism at the front side clamps the metal castings with the frames removed onto the lower plate of the clamping mechanism at the rear side, the upper plate moves downwards to press the metal castings, then the electric cylinder drives the liftout mechanisms at the two sides to move in place in opposite directions, then the motor drives the rotating shaft to rotate, the liftout lower hem separates the parts at the outer sides of the metal castings from the metal castings, then the upper plate moves upwards to reset, the liftout mechanisms at the rear side drives the liftout mechanisms to clamp and feed the castings with waste removed.
CN201710820636.4A 2017-09-13 2017-09-13 Mechanical casting separator and use method thereof Active CN107363247B (en)

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