CN107363074B - A kind of aluminium cell carbonaceous materials recycling is the method for alternative fire coal - Google Patents

A kind of aluminium cell carbonaceous materials recycling is the method for alternative fire coal Download PDF

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CN107363074B
CN107363074B CN201710600311.5A CN201710600311A CN107363074B CN 107363074 B CN107363074 B CN 107363074B CN 201710600311 A CN201710600311 A CN 201710600311A CN 107363074 B CN107363074 B CN 107363074B
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aluminium cell
coal
waste material
detoxification
catalytic oxidant
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CN107363074A (en
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尹小林
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Changsha Zichen Technology Development Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/04Raw material of mineral origin to be used; Pretreatment thereof

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  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
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Abstract

A kind of aluminium cell carbonaceous materials recycling is the method for alternative fire coal, comprising the following steps: (1) is granulated detoxification: aluminium cell carbonaceous waste material being crushed, atomized spray detoxification agent solution must be granulated detoxification material;(2) it activating: catalytic oxidant is added, homogenizing is modified,;Or catalytic oxidant and lime is added, add water stirring or rolles over mixed, oxidation dealkalize, filtering or filtering washing, it is dry,;Or catalytic oxidant, lime, sodium hydroxide is added, add water stirring or rolles over mixed, oxidation dealuminzation dealkalize, filtering or filtering washing, it is dry,;Or molten processing is soaked using overcritical or liquid carbon dioxide, catalytic oxidant homogeneous modification is added in carbon dry mash,.The regenerated alternative fire coal of the present invention is suitable with semibituminous coal, anthracite calorific value, and average about 5000kcal/kg can be used as alternative fire coal;The method of the present invention simple process, low energy consumption, at low cost, is suitable for industrialized production.

Description

A kind of aluminium cell carbonaceous materials recycling is the method for alternative fire coal
Technical field
The present invention relates to a kind of methods that materials recycling is alternative fire coal, and in particular to a kind of aluminium cell carbonaceous waste material The method for being regenerated as alternative fire coal.
Background technique
Currently, the development of the electrolytic aluminium yield in China and the world is swift and violent.According to statistics, until in by the end of December, 2016, China's electrolytic aluminium Aluminium smelter enterprise be completed production capacity up to 4369.8 ten thousand tons, run production capacity up to 3673.9 ten thousand tons.With the increasing of electrolytic aluminium yield Add, the solid waste generated in electrolytic process, such as waste cathode carbon block, scrap anode carbon granule, useless refractory brick, useless insulating brick, useless guarantor The yield of warm clinker also increases sharply, wherein the useless cathode that only China's aluminum electrolysis industry generates every year is up to 250,000 tons, in recent years still There is more than 400 ten thousand tons of accumulative volume of cargo in storage to fill without suitable area, and the waste cathode carbon block actual amount of whole world stockpiling has reached ten million Ton.
Aluminium cell carbonaceous waste material includes the waste cathode carbon block generated during electrolytic aluminium and scrap anode carbon granule etc., predominantly Waste cathode carbon block.The main component of waste cathode of aluminum electrolytic cell carbon block is C, also contains Na3AlF6、CaF2、NaF、AlF3、α-Al2O3 Deng, wherein carbon content be 50~70%, electrolyte fluoride be 30~50%, cyanide is about 0.2%.Do not have in aluminium electrolysis process The main component for participating in the anode carbon granule (also known as anode breeze) of electrolyte in electrolysis and Electolyte-absorptive is with Na3AlF6Based on Sodium aluminium fluoride, α-Al2O3And C, remaining is electrolyte fluoride, wherein carbon content is 40~60%.
Electrolytic aluminium waste cathode carbon block belongs to the high artificial material of degree of graphitization, it is well known that electrolytic aluminium cathode is to forge Anthracite, metallurgical coke, graphite of burning etc. are aggregate, and coal tar pitch etc. is made of binder shaping and roasting, are used for charcoal containing aluminium cell The block class of matter liner or paste class carbon product have that hardness is big, coefficient of friction is small, no for graphitization or graphite carbon cellulosic material The characteristics of easily broken, extremely difficult combustion (relative to fire coal).The electrolysis temperature of modern large-scale aluminium electrolysis pre-baking tank 950~970 DEG C it Between, the electrolyte such as every production 1 ton of aluminium consumption about 50kg ice crystal, aluminum fluoride, magnesium fluoride, due to heat effect, chemical action, machinery The reaction of fused salt caused by erosion effect, infiltration of electro ultrafiltration, sodium and electrolyte etc. chemically reacts, the cathode charcoal in aluminium cell Using after a certain period of time can be damaged, generally 4~7 Nian Houxu's block of operation carry out large repairs, the mainly waste cathode carbon block that removes, Waste refractory materials, useless thermal insulation material etc., while a certain amount of anode carbon granule is also generated in electrolytic process.
The processing technique of scrap anode carbon granule lesser for quantity, current research is concentrated mainly on is returned using floatation process It receives charcoal and electrolyte and collecting agent is added after adding water to size mixing in scrap anode carbon granule grinding to certain particle size, keep charcoal abundant with electrolyte Separation, so that obtaining take electrolyte as the two kinds of products advocated peace based on charcoal.Electrolyte therein can back within aluminium electroloysis In slot, powdered carbon can be used for the raw material of Soderberg Anode In Aluminium Electrolysis Cells production anode mix, but processing cost is high and secondary pollution is big.
For waste cathode of aluminum electrolytic cell carbon block, at present both at home and abroad the technical method of processing waste cathode carbon block up to tens of kinds it It is more, it may be summarized to be wet process, high temperature hydro-thermal method, superhigh temperature partition method, burning partition method, fuel process and safe landfill method etc..
(1) wet process: for the main direction of studying of current internal lining of aluminium electrolytic bath, basic working procedure is grinding, water logging/alkali leaching/acid It washes, flotation, separation, drying etc..The external representative use aquation method released for M.M.Williams handles waste cathode carbon Block (isolated thick carbon granule and fine grain electrolyte), and Lun Sihuofen aluminium manufacturer, Austria and Li Sita aluminium manufacturer, U.S. alkali The molten leaching electrolyte therein of liquid (leachate is used for synthetic cryolite, and charcoal is used as the fuel of high temperature furnace collocation).Chalco stock Part Co., Ltd, Beijing Mine and Metallurgy General Inst, Central South University etc. have also carried out a large amount of research and practice, as Lu Huimin et al. is used Floatation recycles charcoal and electrolyte, obtains the powder of certain particle size after waste cathode carbon block is broken, classification, is added after adding water to size mixing Collecting agent, to realize that carbon is separated with the maximum of electrolyte, so that obtaining take electrolyte as two kinds to advocate peace based on charcoal Product.Electrolyte therein can back in aluminium cell, and graphited powdered carbon can return to cathode production system.But It is that the toner value that method for wet separation obtains at present is not high, and resource utilization efficiency is low, and the processing power consumption such as grinding is high, place Manage at high cost, and there are serious secondary pollutions.
(2) high temperature hydro-thermal method separation method: most representative to be used for J.E.Dentschman and J.S.Lobos etc. 1200 DEG C or more of hot water Hydrolyze method handles waste cathode carbon block, and the hydrogen fluoride for making fluoride react generation concentration 25% with steam is molten Liquid, then aluminum fluoride is produced with synthetic method, and collect the fluorine ion in solution with gypsum.But this method investment is big, energy consumption is high, Processing cost is high, and difficulty is administered in secondary pollution.
(3) superhigh temperature separation method: external representative " AUMSET " technique for the exploitation of Alcoa company, in powder Flux, the blended stocks such as lime is added in broken waste lining carbon block to be heat-treated at 1300 DEG C of temperature in AUS-MELT furnace, So that lime etc. is reacted with the electrolyte in waste cathode carbon block, obtain calcirm-fluoride, sodium fluoride and aluminum fluoride, recycles high-temperature flue gas Middle HF gas generates aluminum fluoride, and fluorine is made to obtain solidifying to re-use, and final products are glassy state slag, and the charcoal of recycling is used again In manufacture cathode material.The technique has carried out industrial application, handles waste lining year up to 12000t, but invests big, processing energy consumption Height, processing cost are too high.It is domestic also to have research more, as CN105642649A discloses a kind of high-temperature treatment of electrolytic aluminium waste cathode Method is that electrolytic aluminium waste cathode carbon block is crushed to 3~15mm, then, is roasted in 2600~2800 DEG C of superhigh temperature vacuum electric furnaces Burning processing, volatilizing fluoride therein, decomposing cyanide therein is nitride, by the way of high-temperature flue gas is absorbed using water mist Absorption handle using filtering drying etc., obtain can reuse fluoride, superhigh temperature roast after cathode carbon materials through being cooled to Reach 97% carbon materials for fixed carbon content.But this method is significantly present of following problem: first is that electrolytic aluminium waste cathode carbon is broken Toxic dust and toxic gas containing cyanide are generated in broken screening process;Second is that its is actual to 2600~2800 DEG C for electric heating Power consumption is very high, maintains the power consumption of vacuum suction higher, the requirement of equipment and cost are also very high;Third is that 2600~2800 DEG C volatilization Requirement of the fluoride gas using water mist absorption to equipment is too high, because 1200 DEG C of water vapour can be calcirm-fluoride etc. to be fluorinated Object is converted into the hydrogen fluoride of the strong corrosive of severe toxicity;Fourth is that the carbon materials for being also easy to produce serious secondary pollution, and recycling In still contain 3% or more fluoride, recycling can shorten overhaul life and uneconomical.CN106269787A discloses one kind For disposing the high temperature continous way processing method of electrolytic aluminium waste cathode, teaches and a kind of be crushed to electrolytic aluminium waste cathode carbon block not The compound particles of 3~100mm are made with kneadings such as pitches for particle greater than 3mm, then, compound particles are placed in superelevation In warm vacuum electric furnace, the continous way calcination process in not less than 2000 DEG C (2300~2600 DEG C) superhigh temperature vacuum electric furnaces is obtained high Warm electro-forge flue gas and electrolytic aluminium waste cathode carbon granules, then high temperature electro-forge flue gas is subjected to second-time burning, completely burned volatile matter flue gas In carbon dust, carbon powder and ice crystal, decomposing cyanide therein is nitride, after cooling, dedusting, desulphurization denitration, obtains reuse Fluoride and fixed carbon content reach 95% carbon materials.But this method is significantly present of following problem: first is that electrolytic aluminium waste is negative Toxic dust and toxic gas containing cyanide are generated during the carbon crushing and screening of pole;Second is that electric heating to 2000~2600 DEG C its Actual power consumption is very high, maintains the power consumption of vacuum suction higher, the requirement of equipment and cost are also very high;Third is that after second-time burning Gas cleaning investment is high, is also easy to produce serious secondary pollution;Fourth is that still containing in the carbon of 2000~2600 DEG C of electric furnace calcination processing A large amount of fluoride, because of 2497 DEG C of boils up till of calcirm-fluoride or more, fluorine-containing carbon materials recycling can shorten overhaul time Limit and it is uneconomical.
(3) burn separation method: being using professional incinerator and fluid bed furnace technique etc., because of electrolytic aluminium waste cathode carbon difference In fire coal, though calorific value is generally up to 4000~5500kcal/kg, activation energy needed for oxidation reaction is high, need to reach 1500 DEG C of height It is warm could the efficient oxidation burning, therefore heating time is long, energy consumption is high and difficult needed for combustion method there are separating process cumbersome, after-flame The problem of effectively to recycle wherein fluoride, and secondary pollution issue handling difficulty is also big.
(4) fuel process: because the main component of electrolytic aluminium waste cathode carbon block is charcoal, and the theoretical combustion heat of completely burned is typically up to 4000kcal/kg or more, high is equivalent to common anthracitic calorific value up to 5500kcal/kg, so, domestic and international a large amount of skill Art worker has carried out unremitting effort, and effect pole is not so good as people's will so far.The domestic method as fuel has China YouSe metal The identification for the Shandong Aluminum Co., Ltd. factory " recycling of waste cathode of aluminum electrolytic cell carbon block " that Industry Corporation organized on November 16th, 1988 Achievement.Specific method is: " Shandong Aluminum Plant in alumina producing, using waste and old cathode carbon block it is levigate after as desulfurizing agent and substitute Part anthracite is added in alumina rotary kiln, produces alumina sintering block.Contained fluoride salt is converted in sinter leaching Insoluble calcirm-fluoride enters red mud, and red mud replaces fluorescent mineralizer when preparing cement for manufacture of cement ingredient." still, This method grinding energy is high, and the discharge amount of pernicious gas increases in flue gas.For the turning sludge into fuel benefit for further solving waste cathode carbon block With problem, Shandong branch company, Chinese Aluminium Co., Ltd research institute poplar meeting guest waits the cement producing line in Shandong Aluminum Plant enterprising It has gone in-depth study practice, the work of cement producing line is applied to the waste cathode carbon block of calorific value 21MJ/kg(5024kcal/kg) Waste cathode carbon block, is specifically first crushed by industry test, and by the maximum ratio dosage of clinker 5kg waste cathode carbon block per ton, (conversion is About the 3% or less of coal consumption), together grinding is incorporated in coal mill in grinding coal dust, and conclusion (of pressure testing) is clinker per ton by the useless yin of 5kg Pole carbon block to clinker quality without visible influences (application study light metal of the waste cathode carbon block such as Yang Huibin in manufacture of cement, 2nd phase in 2008, P59-64.).Yang Huibin etc. is high using cement kiln internal reaction temperature, carbon block residence time on stream The conditions such as long, make the harmful substance in waste cathode carbon block carry out decomposition displacement in the high temperature environment, and it is ripe to be finally solidificated in cement In material, while attempt to using the carbon in waste cathode carbon block as the consumption of fuel reduction coal.But still have safety problem, Additive amount problem and influence problem to production, after all, waste cathode carbon are not coal-fired, in waste cathode carbon block the extremely difficult combustions of charcoal.So And real defect is not the problem that fluorine is exceeded in the erosion and flue gas of refractory material caused by fluoride, because of calcium aluminum fluoride The production of cement also ensures that fluorine is not exceeded in the safety and flue gas of refractory material, after all normal cement kiln preheaters system visitor Have in sight and realizes preheater of the Pyatyi with the exchange trapping of Alkaline high-strength powder;Nor the problem that alkali content is high, because often Ton clinker consumes coal generally only 0.15~0.18t, and the electrolyte in a small amount of cathode carbon pieces is mainly aluminum fluoride, calcirm-fluoride, fluorine aluminium Sour sodium, fluoaluminic acid magnesium, sodium fluoride only account on a small quantity, dosage hour it is limited with the total alkali content in cryolite and sodium fluoride, generally Influence to cement later strength is limited.Therefore, Shandong Aluminum Plant so far still cannot be using cathode charcoal normal use as alternative combustion The true cause of coal is: first influencing the mill efficiency of coal mill, is second that the graphitic carbon of low activity seriously reduces the whole of coal dust Volumetric combustion performance, the serious normal combustion efficiency for affecting coal dust, the exothermic charcoal element that timely and effective cannot burn are fallen into Clinker entrains into the strong reduction of generation in powder, affects kiln system operating condition, affects clinker quality.Obviously, the prior art is not still It can be using electrolytic aluminium waste cathode carbon block as effective alternative fuel.
(5) safe landfill method: since existing processing method is there are high energy consumption, high cost and secondary pollution problems, because This, the problem of environmental pollution of electrolytic aluminium waste cathode carbon block is never effectively solved, and most aluminium electrolytics are caused Cathode carbon pieces are still thrown aside, and use high-cost safe landfill method at present or mainly.And currently generally use landfill, stockpiling Method handles electrolytic aluminium solid waste method, can do great harm to the environment, even completely by the harmless of hazardous waste Lasting contact scar will be generated by changing landfill, and cause vast resources waste.
In addition, electrolytic aluminium solid waste is due to containing a large amount of soluble fluoride and a small amount of cyanide (predominantly Cymag and the sodium ferricyanide), belong to danger wastes, must be dealt carefully with.And under the conditions of the prior art, electrolytic aluminium factory is universal Landfill, the stacked arrangement of use handle these solid waste, and contained soluble fluoride and cyanide can pass through wind, day The effect transfer that shine, drenches with rain is volatized into atmosphere, or be mixed into rivers with rainwater, permeate the ground contaminated soil and underground water, right Animals and plants and human body generate very big damage, destroy ecological environment, influence Agro-ecology balance, make crop production reduction, and harm will It is long-term.Processing for cyanide in waste cathode carbon block, processing technique mainly have weak acid dissolution+polysulfide to be converted into sulphur For the method for cyanate and metal thiophosphate object, manganese ion+ultraviolet catalytic oxidation method, ozone and sodium hypochlorite co-oxidation side Method, high temperature chlorination processing method, high-temperature oxidation method, biochemical method handle cyanide technology.But at these existing cyanides It is cumbersome, at high cost to manage technical method, and there are secondary pollutions.CN101811695A discloses a kind of from electrolytic aluminium waste cathode carbon block The method of middle recycling graphite is that the processes such as acidleach remove fluoride therein again using grinding, water logging, flotation, separates and recovers it In carbon materials drying to obtain refined graphite powder.But this method process is many and diverse, secondary pollution is big, energy consumption is high, the stone of recycling Black fine powder impurity content is high.
To sum up, the outstanding problem as aluminum electrolysis industry general character, it is necessary to it is harmless to break through electrolytic aluminium solid waste as early as possible Change industrialization technology problem.The characteristic of electrolytic aluminium solids waste material how is utilized to implement resource utilization, it is especially safe , low energy consumption, low cost regeneration as alternative fire coal be the technical method problem for being worth researching and solving.
Summary of the invention
The technical problem to be solved by the present invention is to overcome drawbacks described above of the existing technology, provide a kind of regeneration institute Alternative coal-fired safety and environmental protection, without secondary pollution, calorific value is high, regeneration technology is simple, low energy consumption, low cost, is suitable for industrialization The aluminium cell carbonaceous materials recycling of production is the method for alternative fire coal.
The technical solution adopted by the present invention to solve the technical problems is as follows: a kind of aluminium cell carbonaceous materials recycling be for For the method for property fire coal, comprising the following steps:
(1) it is granulated detoxification: aluminium cell carbonaceous waste material being crushed, while broken, atomized spray is equivalent to aluminium electroloysis 1~10%(of slot carbonaceous waste material quality preferably 3~8%) detoxification agent solution, and with catalytic oxidizer negative pressure extracting crushing system Dust-removing waste gas must be granulated detoxification material;
(2) it activates: granulation detoxification material obtained by step (1) is placed in mixer, be added be equivalent to aluminium electricity under stiring Solve 0.6~8.0%(of slot carbonaceous waste material quality preferably 2~6%) catalytic oxidant, homogenizing be modified, obtain alternative fire coal;
Or granulation detoxification material obtained by step (1) is placed in stirring or is rolled in the leaching slot or tank of mixing device, addition point Be not equivalent to 1~8%(of aluminium cell carbonaceous waste material quality preferably 2~6%) catalytic oxidant and 2~20%(preferably 5~15%) Lime, and the water stirring for being equivalent to 1~10 times of aluminium cell carbonaceous waste material quality (preferably 2~6 times) is added or rolles over mixed, oxidation Dealkalize, filtering or filtering washing obtain dealkalize activated carbon slag, and dry to moisture≤15%, homogenizing is modified, and obtains alternative fire coal;
Or granulation detoxification material obtained by step (1) is placed in stirring or is rolled in the leaching slot or tank of mixing device, addition point Be not equivalent to 1~8%(of aluminium cell carbonaceous waste material quality preferably 2~6%) catalytic oxidant, more preferable 5~15%) 2~20%( Lime, more preferable 5~15%) 2~20%(sodium hydroxide, and be added be equivalent to 1~10 times of quality of aluminium cell carbonaceous waste material The water of (more preferable 4~8 times) stirs or rolles over mixed, oxidation dealuminzation dealkalize, filtering or filtering washing, obtains the activated carbon slag of dealuminzation alkali, Dry to moisture≤15%, homogenizing is modified, and obtains alternative fire coal;
Or granulation detoxification material leaching obtained by step (1) is dissolved in the overcritical or liquid of 0~80 DEG C (more preferable 10~50 DEG C) It is processed in state carbon dioxide, then in separating obtained carbon dry mash, addition is equivalent to carbon dry mash quality 0.5~6% (catalytic oxidant of more preferable 2~5%) carries out mixing homogeneous modification, obtains alternative fire coal.Using well known overcritical or liquid The carbon-impregnated molten method of titanium dioxide processes granulation detoxification material.
Preferably, in step (1), the broken granularity≤25mm of waste material.
Preferably, in step (1), the crumbling method is that hammering, extruding or impact type are broken.The attrition crushing is preferred Double roller squash type is broken.Electrolytic aluminium waste cathode carbon block has the characteristics that hardness is big, coefficient of friction is small, non-breakable, and aluminium electroloysis There is the features at apparent interface for carbon-containing part and other ingredients in slot waste and old cathode carbonaceous material, using energy-efficient First extruding/impact type crumbling method saves comminution energy conssumption and subsequent as possible grinding energy during fuel applications, and two It is then the irregular granular material containing a large amount of cracks by waste cathode carbon block fragmentation, is seeped convenient for the absorption of cyanide detoxicant and depth Enter reaction.
Preferably, in step (1), the main component of the aluminium cell carbonaceous waste material is waste cathode carbon block and/or useless sun Pole carbon granule, wherein inanimate matter content 20~50%, carbon content 50~80%, 3800~6000kcal/kg of calorific value.
Preferably, in step (1), the detoxicant be can efficient digestion cyanide hypertoxicity substance, be ferrate Detoxicant, bichromate detoxicant, thiosulfate detoxicant, perchlorate detoxicant, hydroxide detoxicant, hypochlorite One or more of detoxicant or chlorine dioxide etc..For the main Toxic in electrolytic aluminium waste cathode carbon block be Cymag and The sodium ferricyanide, main violent in toxicity be Cymag the characteristics of, during broken using efficient cyanide detoxicant progress and When and efficiently remove toxicity processing, can efficient digestion cyanide hypertoxicity.
It is highly preferred that the ferrate detoxicant be one of potassium ferrate, ferrate-lithium or Na2Fe04 etc. or Several, the bichromate detoxicant is one of potassium bichromate, sodium dichromate, dichromic acid cobalt or dichromic acid acid anhydride etc. or several Kind, the thiosulfate detoxicant is sodium thiosulfate and/or potassium thiosulfate etc., and the perchlorate is lithium perchlorate And/or cobaltous perchlorate etc., the hydroxide are one or more of cobalt hydroxide, sodium hydroxide or potassium hydroxide etc., institute Stating hypochlorite is sodium hypochlorite and/or calcium hypochlorite etc..
It is further preferred that the detoxicant is commercially available ZC-XJ1 type detoxification agent solution (i.e. ferrate detoxicant The saturated solution prepared with hypochlorite detoxicant with mass ratio 1:1), (i.e. thiosulfate is gone ZC-XJ10 type detoxification agent solution Toxic agent prepare saturated solution), (i.e. bichromate detoxicant and hypochlorite detoxicant is with quality for ZC-XJ3 type detoxification agent solution Than 1:1 prepare saturated solution), (i.e. perchlorate detoxicant and hypochlorite detoxicant is with matter for ZC-XJ5 type detoxification agent solution Measure the saturated solution prepared than 1:1) or ZC-XJ13 type detoxification agent solution (i.e. the saturated solution of hypochlorite detoxicant preparation). Above-mentioned detoxification agent solution is purchased from Hunan Province little Yin Wuji environmental energy Science and Technology Development Co., Ltd..
The prepared solution of one or more of the detoxification agent solution, that is, detoxicant.
Preferably, in step (1), the detoxification agent solution is that sodium hypochlorite addition is first equivalent to its quality 1.5~5.5 The water dissolution of times (more preferable 1.8~3.0 times), then potassium ferrate and potassium hydroxide are dissolved in time by the mass ratio of 1:0.8~1.2 The saturated solution formed in sodium chlorate solution.
It, can be while dust suppression, so that detoxification agent solution penetrates into broken granular material by atomized spray in step (1) In hole crack, the resolution of cyanide toxicity is realized;And catalytic oxidizer can implement catalysis oxidation decomposition to body containing dicyanogen, it is ensured that The safety of broken granulation detoxification process.
Preferably, in step (2), the catalytic oxidant is bichromate catalytic oxidant, metavanadate catalysis oxidation One or more of agent, ferrate catalytic oxidant, perchlorate catalytic oxidant or nitrate catalytic oxidant.For Electrolytic aluminium waste cathode carbon block is that graphitization or graphite carbon cellulosic material, carbon structure stablize extremely difficult combustion, must be effective up to 1500 DEG C of ability The characteristics of oxidation, present invention use can destroy or activate the netted carbon structure of graphite, and can effectively facilitate charcoal element oxidation reaction Catalytic oxidant is modified it, first, the activation that charcoal element oxidizing fire reacts in electrolytic aluminium waste cathode carbon block is greatly reduced Can, second implement dynamic multiphase catalytic oxidation combustion, allows to substitute coal-fired application.
It is highly preferred that the bichromate catalytic oxidant is one in ammonium dichromate, strontium dichromate or lithium bichromate etc. Kind or it is several, the metavanadate catalytic oxidant be ammonium metavanadate, the ferrate catalytic oxidant be ferric acid cobalt and/ Or ferrate-lithium etc., the perchlorate are lithium perchlorate and/or cobaltous perchlorate etc., the nitrate catalytic oxidant is nitric acid Cerium, lanthanum nitrate, ferric nitrate, copper nitrate, lithium nitrate, nitric acid tin, nitric acid antimony, cobalt nitrate, zirconium nitrate, nickel nitrate, platinum nitrate, nitric acid One or more of palladium or rhodium nitrate etc..
It is further preferred that the catalytic oxidant is that (i.e. perchlorate is catalyzed oxygen to ZC-7 type liquid catalytic oxidant The saturated solution that agent and nitrate catalytic oxidant are prepared with the mixture of mass ratio 2:1), ZC-3 type powdery catalytic oxidant (i.e. bichromate catalytic oxidant and nitrate catalytic oxidant is with the mixture of mass ratio 1:1), ZC-9 type catalytic oxidant (i.e. metavanadate catalytic oxidant and nitrate catalytic oxidant is with the mixture of mass ratio 1:1) or ZC-11 type catalysis oxidation Agent (i.e. ferrate catalytic oxidant and nitrate catalytic oxidant is with the mixture of mass ratio 1:1).Above-mentioned catalytic oxidant It is purchased from Hunan Province little Yin Wuji environmental energy Science and Technology Development Co., Ltd..
It is highly preferred that in step (2), the catalytic oxidant be ammonium dichromate, metavanadic acid ammonia, lithium perchlorate, cerous nitrate, The ratio of cobalt nitrate, nickel nitrate 2:0.8~1.2:0.8 in mass ratio~1.2:1.5~2.5:1.5~2.5:2.5~3.5 is dissolved in Saturated solution made of water.
In step (2), other than catalytic oxidant, the raw material of other additions is auxiliary material.The lime includes hydroxide Calcium and/or calcium oxide.When in auxiliary material contain lime when, under the conditions of strong oxidizing solution, calcium hydroxide with containing alkali sodium fluoride, The reactions such as cryolite are converted into calcirm-fluoride and dealkalize, and oxidized activating carbon and catalysis oxidation element are attached to carbon materials On;When containing lime and sodium hydroxide in auxiliary material, under strong oxidizing property solvent condition, calcium hydroxide and sodium hydroxide collaboration, Reacted with sodium fluoride, cryolite, aluminium oxide etc. containing alkali be converted into calcirm-fluoride, water-soluble sodium metaaluminate, sodium hydroxide and take off Aluminium dealkalize, and oxidized activating carbon materials and catalysis oxidation element is attached on carbon materials.
Preferably, in step (2), water lotion be can be recycled for leaching, and filtrate containing alkali can be recycled concentrated base processed or mention aluminium concentrated base.
Preferably, in step (2), after catalytic oxidant is added or after dry, it is useless that addition is equivalent to aluminium cell carbonaceous Expect more preferable 2~10 % of 1~20 %(of quality) calcium oxide and/or magnesia, and/or be equivalent to aluminium cell carbonaceous waste material matter Measure more preferable 10~40 % of 1~50 %() hydrocarbon-containiproducts combustable organic object, then be homogenized modification;It is described to contain nytron The combustable organic object of object is one or more of coal tar, useless molding powder, waste Crumb rubber or husk etc..
The present invention another to solve technical solution used by its technical problem as follows: a kind of aluminium cell carbonaceous waste material is again Raw is the method for alternative fire coal, and after aluminium cell carbonaceous waste material is crushed to granularity≤25mm, addition is equivalent to its quality 0.8 The catalytic oxidant of more preferable 3~7%)~8.0%(and the organic of hydrocarbon-containiproducts of more preferable 20~40%) 1~50%(can Combustion things, homogenizing are modified, and obtain alternative fire coal.
Preferably, the catalytic oxidant is bichromate catalytic oxidant, metavanadate catalytic oxidant, ferrate One or more of catalytic oxidant, perchlorate catalytic oxidant or nitrate catalytic oxidant etc.;The bichromate Catalytic oxidant is one or more of ammonium dichromate, strontium dichromate or lithium bichromate etc., the metavanadate catalysis oxidation Agent is ammonium metavanadate, and the ferrate catalytic oxidant is ferric acid cobalt and/or ferrate-lithium etc., and the perchlorate is height Lithium chlorate and/or cobaltous perchlorate etc., the nitrate catalytic oxidant are cerous nitrate, lanthanum nitrate, ferric nitrate, copper nitrate, nitric acid One or more of lithium, nitric acid tin, nitric acid antimony, cobalt nitrate, zirconium nitrate, nickel nitrate, platinum nitrate, palladium nitrate or rhodium nitrate etc..
Preferably, the combustable organic object of the hydrocarbon-containiproducts is in coal tar, useless molding powder, waste Crumb rubber or husk etc. One or more.
Beneficial effects of the present invention are as follows:
(1) 1 ton of aluminium cell carbonaceous waste material can be processed into 1 ton of alternative fire coal, and half used with general industry kiln Bituminous coal, anthracite calorific value are suitable, and average about 5000kcal/kg can be used as alternative fire coal;
(2) when being used for manufacture of cement, in the case where other controlling of production process parameter constants, test display: coal mill is produced Quite, for kiln yield without visible change, kiln system operating condition is normal for amount, and without strongly reducing atmosphere in kiln, clinker is without strong reduction feature, clinker Knot grain takes a turn for the better, the raising synchronous with later strength of the early stage of clinker, and online middle control data statistics coal consumption decline may be up to 7.5%, kiln tail Fluorine content detection has no variation in discharge flue gas, and cyanide is not detected;It is used for fluidized bed furnace, rotary kiln, tunnel oven fire coal When, coal mill yield is suitable, and for kiln yield without visible change, limekiln system condition is normal, without strongly reducing atmosphere, online middle control in kiln Data statistics coal consumption is suitable, and fluorine content detection has no variation in kiln tail discharge flue gas, detects lime quality without visible change, does not examine Measure cyanide;
(3) the alternative coal-fired safety and environmental protection of aluminium cell carbonaceous materials recycling of the present invention, it is without secondary pollution;
(4) the method for the present invention simple process, and there is ready-made equipment can be selected, low energy consumption, at low cost, and treating capacity is big, fits Suitable industrialized production.
Specific embodiment
Below with reference to embodiment, the invention will be further described.
Raw material or chemical reagent used in the embodiment of the present invention are obtained by routine business approach unless otherwise specified ?.
Embodiment 1
Aluminium cell carbonaceous waste material used in the embodiment of the present invention is derived from the blocky carbonaceous waste material stored up in certain aluminium manufacturer library, Detect aggregate sample inanimate matter content 28.49%, carbon content 71.51%, calorific value 5615kcal/kg;Detoxification used in the present embodiment Agent is ZC-XJ1 type detoxification agent solution (the i.e. saturation prepared with mass ratio 1:1 of ferrate detoxicant and hypochlorite detoxicant Solution), catalytic oxidant used in the present embodiment be ZC-7 type liquid catalytic oxidant (i.e. perchlorate catalytic oxidant and The saturated solution that nitrate catalytic oxidant is prepared with the mixture of mass ratio 2:1), it is purchased from Hunan Province little Yin Wuji environment energy Source Science and Technology Development Co., Ltd..
(1) it is granulated detoxification: block-like aluminium cell carbonaceous waste material is crushed to by partial size using double roller squash type crushing system ≤ 8mm, while broken, atomized spray is equivalent to the ZC-XJ1 type detoxification agent solution of aluminium cell carbonaceous waste material quality 8%, And catalysis oxidation decomposition is implemented to body containing dicyanogen with the dust-removing waste gas of catalytic oxidizer negative pressure extracting crushing system, obtain granulation detoxification Material;
(2) it activates: granulation detoxification material obtained by step (1) is placed in mixer, be added be equivalent to aluminium electricity under stiring The ZC-7 type liquid catalytic oxidant of slot carbonaceous waste material quality 6% is solved, homogenizing is modified, and obtains alternative fire coal.
Alternative fire coal obtained by the present embodiment is used on Mr. Yu Ф 3.5 × 54m new type nonaqueous cement production line (used in the factory Raw coal is the semibituminous coal of volatile matter 16.7%, calorific value 5587kcal/kg, raw coal sulfur content 3.7%), it will be substituted obtained by the present embodiment Property fire coal and raw coal 1:1 in mass ratio ratio supplying coal mill in grinding together.
In the case where other controlling of production process parameter constants, test display: coal mill yield is suitable, and kiln yield is without visible Change, kiln system operating condition is normal, and without strongly reducing atmosphere in kiln, clinker takes a turn for the better without strong reduction feature, clinker knot grain, middle online to control number Coal consumption decline 7.3% according to statistics, kiln tail discharge fluorine content detection in flue gas and have no variation, and cyanide is not detected.
Detection gained clinker setting time is normal, and 3 days compression strength improves 3.3MPa, and compression strength improves within 28 days 3.9MPa.Through thinking: being the fluorine sulphur mine brought into the cooperateed with generation of sulphur in raw coal by fluoride in alternative fire coal Agent improves burn-ability, causes clinker knot graininess to take a turn for the better and declines with coal consumption, and since bringing into for fluorine generates suitable fluoaluminic acid Calcium mineral cause the raising synchronous with later strength of the early stage of clinker.
This test display, the waste cathode carbon block material of activated modification have with the comparable combustibility of semibituminous coal, can make For alternative fire coal.
Embodiment 2
Aluminium cell carbonaceous waste material used in the embodiment of the present invention is derived from the mixing bulk carbonaceous stored up in certain aluminium manufacturer library Waste material (contains anodic carbon residue), detects aggregate sample inanimate matter content 34.17%, carbon content 65.83%, calorific value 5169kcal/kg;This hair Detoxification agent solution used in bright embodiment is: first sodium hypochlorite is added and is equivalent to the water of 2 times of its quality and dissolves, then by high-speed rail Sour potassium and potassium hydroxide are dissolved in the saturated solution formed in liquor natrii hypochloritis by the mass ratio of 1:1;Used in the present embodiment Catalytic oxidant is that (bichromate catalytic oxidant and nitrate catalytic oxidant are with mass ratio for ZC-3 type powdery catalytic oxidant The mixture of 1:1), it is purchased from Hunan Province little Yin Wuji environmental energy Science and Technology Development Co., Ltd.;Auxiliary material used in the present embodiment For commercially available useless molding powder.
(1) be granulated detoxification: using paddle type mill crushing system will mix blocky aluminium cell carbonaceous waste material be crushed to partial size≤ 5mm, while broken, atomized spray is equivalent to the detoxification agent solution of aluminium cell carbonaceous waste material quality 6%, and to be catalyzed oxygen The dust-removing waste gas for changing device negative pressure extracting crushing system implements catalysis oxidation decomposition to body containing dicyanogen, must be granulated detoxification material;
(2) it activates: granulation detoxification material obtained by step (1) is placed in mixer, be added be equivalent to aluminium electricity under stiring It solves the ZC-3 type powdery catalytic oxidant of slot carbonaceous waste material quality 3.5% and is equivalent to the useless of aluminium cell carbonaceous waste material quality 15% Molding powder, homogenizing are modified, and obtain alternative fire coal.
By alternative coal-fired (original used in the factory on Mr. Yu Ф 3 × 46m new type nonaqueous cement production line obtained by the present embodiment Coal is the anthracite of volatile matter 8.3%, calorific value 5349kcal/kg, raw coal sulfur content 1.8%), by alternative combustion obtained by the present embodiment The ratio of coal and raw coal 1:1 in mass ratio are incorporated in coal mill grinding together.
In the case where other controlling of production process parameter constants, test display: coal mill yield is suitable, and kiln yield is without visible Change, kiln system operating condition is normal, and without strongly reducing atmosphere in kiln, clinker takes a turn for the better without strong reduction feature, clinker knot grain, middle online to control number Coal consumption decline 5% according to statistics, kiln tail discharge fluorine content detection in flue gas and have no variation, and cyanide is not detected.
Detection clinker setting time is normal, and 3 days compression strength improves 2.9MPa, and compression strength improves 1.8MPa within 28 days.Through Think: is improved by the fluorine sulphur mineralizer of fluoride in alternative fire coal brought into the cooperateed with generation of sulphur in raw coal Burn-ability causes clinker knot graininess to take a turn for the better and coal consumption decline, and since bringing into for fluorine generates suitable calcium aluminum fluoride mineral and cause Make the raising synchronous with later strength of the early stage of clinker.
This test display, the aluminium cell carbonaceous waste material of activated modification have with the comparable combustibility of anthracite, can As alternative fire coal.
Embodiment 3
Aluminium cell carbonaceous waste material used in the embodiment of the present invention is derived from the mixing bulk carbonaceous stored up in certain aluminium manufacturer library Waste material (contains anodic carbon residue), detects inanimate matter content 34.17%, carbon content 65.83%, calorific value 5169kcal/kg;The present embodiment institute The detoxicant used is ZC-XJ10 type detoxification agent solution (saturated solution that thiosulfate detoxicant is prepared), the present embodiment institute The catalytic oxidant used be ZC-3 type powdery catalytic oxidant (bichromate catalytic oxidant and nitrate catalytic oxidant with The mixture of mass ratio 1:1), it is purchased from Hunan Province little Yin Wuji environmental energy Science and Technology Development Co., Ltd.;The present embodiment is made Auxiliary material is commercially available calcium hydroxide, calcium oxide and waste Crumb rubber.
(1) be granulated detoxification: using paddle type mill crushing system will mix blocky aluminium cell carbonaceous waste material be crushed to partial size≤ 10mm, while broken, atomized spray is equivalent to the ZC-XJ10 type detoxification agent solution of aluminium cell carbonaceous waste material quality 5%, And catalysis oxidation decomposition is implemented to body containing dicyanogen with the dust-removing waste gas of catalytic oxidizer negative pressure extracting crushing system, obtain granulation detoxification Material;
(2) activate: granulation detoxification material obtained by step (1) be placed in the leaching slot of band rolling mixing device, under stiring plus Enter to be equivalent to 5% ZC-3 type powdery catalytic oxidant of aluminium cell carbonaceous waste material quality and 10.4% calcium hydroxide, phase is added When the water in 4 times of quality of aluminium cell carbonaceous waste material rolles over mixed leaching oxidation dealkalize, filtering washing obtains dealkalize activated carbon slag, detects Alkali removal efficiency 81.4%, filtrate containing alkali recycle concentrated base processed, and water lotion is recycled for leaching, and dry dealkalize activated carbon slag to moisture≤ 10%, the scrap rubber for adding the calcium oxide for being equivalent to dealkalize activated carbon slag amount 5% and being equivalent to dealkalize activated carbon slag amount 20% Powder mixture, homogenizing are modified, and obtain alternative fire coal.
Alternative fire coal obtained by the present embodiment is used on Mr. Yu Ф 3.5 × 54m new type nonaqueous cement production line (used in the factory Raw coal is the anthracite of volatile matter 8.3%, calorific value 5349kcal/kg, raw coal sulfur content 3.1%), it will be alternative obtained by the present embodiment Coal-fired and raw coal 1:1 in mass ratio ratio is incorporated in coal mill grinding together.
In the case where other controlling of production process parameter constants, test display: coal mill yield is suitable, and kiln yield is without visible Change, kiln system operating condition is normal, and without strongly reducing atmosphere in kiln, clinker takes a turn for the better without strong reduction feature, clinker knot grain, middle online to control number Coal consumption decline 7% according to statistics, kiln tail discharge fluorine content detection in flue gas and have no variation, and cyanide is not detected.
Detection gained clinker setting time is normal, and 3 days compression strength improves 3.2MPa, and compression strength improves within 28 days 2.7MPa.Through thinking: being the fluorine sulphur mine brought into the cooperateed with generation of sulphur in raw coal by fluoride in alternative fire coal Agent improves burn-ability, causes clinker knot graininess to take a turn for the better and declines with coal consumption, and since bringing into for fluorine generates suitable fluoaluminic acid Calcium mineral cause the raising synchronous with later strength of the early stage of clinker.
This test display, the waste cathode carbon block material of activated modification have with the comparable combustibility of anthracite, can make For alternative fire coal.
Embodiment 4
Aluminium cell carbonaceous waste material used in the embodiment of the present invention is derived from the mixing bulk carbonaceous stored up in certain aluminium manufacturer library Waste material (contains anodic carbon residue), detects inanimate matter content 34.17%, carbon content 65.83%, calorific value 5169kcal/kg;The present invention is implemented Detoxicant used in example is ZC-XJ10 type detoxification agent solution (saturated solution that thiosulfate detoxicant is prepared), this implementation Catalytic oxidant used in example be ZC-9 type catalytic oxidant (metavanadate catalytic oxidant and nitrate catalytic oxidant with The mixture of mass ratio 1:1), it is purchased from Hunan Province little Yin Wuji environmental energy Science and Technology Development Co., Ltd.;The present embodiment is made Auxiliary material is commercially available calcium oxide and sodium hydroxide.
(1) be granulated detoxification: using paddle type mill crushing system will mix blocky aluminium cell carbonaceous waste material be crushed to partial size≤ 5mm, while broken, atomized spray is equivalent to the ZC-XJ10 type detoxification agent solution of aluminium cell carbonaceous waste material quality 5%, and Catalysis oxidation decomposition is implemented to body containing dicyanogen with the dust-removing waste gas of catalytic oxidizer negative pressure extracting crushing system, obtains granulation and removes poisonous substance Material;
(2) activate: granulation detoxification material obtained by step (1) be placed in the leaching can of band rolling mixing device, under stiring plus Enter to be equivalent to the ZC-9 type catalytic oxidant of aluminium cell carbonaceous waste material quality 4.6%, be equivalent to aluminium cell carbonaceous waste material quality 9.2% calcium oxide and the sodium hydroxide for being equivalent to aluminium cell carbonaceous waste material quality 8.6%, addition are equivalent to aluminium cell carbonaceous The water that 5 times of waste material quality rolles over mixed leaching oxidation dealuminzation dealkalize, and filtering washing obtains the activated carbon slag of dealuminzation alkali, detects aluminium removal efficiency 74.9%, alkali removal efficiency 87.7%, the recycling of the filtrate of alkali containing aluminium mention aluminium concentrated base, and water lotion recycling is for leaching, the work of dry dealuminzation alkali Change carbon slag to moisture≤15%, homogenizing is modified, and obtains alternative fire coal.
By alternative coal-fired (original used in the factory on Mr. Yu Ф 3 × 46m new type nonaqueous cement production line obtained by the present embodiment Coal is the anthracite of volatile matter 8.3%, calorific value 5349kcal/kg, raw coal sulfur content 3.7%), by alternative combustion obtained by the present embodiment The ratio of coal and raw coal 1:1 in mass ratio are incorporated in coal mill grinding together.
In the case where other controlling of production process parameter constants, test display: coal mill yield is suitable, and kiln yield is without visible Change, kiln system operating condition is normal, and without strongly reducing atmosphere in kiln, clinker takes a turn for the better without strong reduction feature, clinker knot grain, middle online to control number Coal consumption decline 7.5% according to statistics, kiln tail discharge fluorine content detection in flue gas and have no variation, and cyanide is not detected.
Detection gained clinker setting time is normal, and 3 days compression strength improves 3.0MPa, and compression strength improves within 28 days 2.1MPa.Through thinking: being the fluorine sulphur mine brought into the cooperateed with generation of sulphur in raw coal by fluoride in alternative fire coal Agent improves burn-ability, causes clinker knot graininess to take a turn for the better and declines with coal consumption, and since bringing into for fluorine generates suitable fluoaluminic acid Calcium mineral cause the raising synchronous with later strength of the early stage of clinker.
This test display, the waste cathode carbon block material of activated modification have with the comparable combustibility of anthracite, can make For alternative fire coal.
Embodiment 5
Aluminium cell carbonaceous waste material used in the embodiment of the present invention is derived from the blocky carbonaceous waste material stored up in certain aluminium manufacturer library, Detect inanimate matter content 28.49%, carbon content 71.51%, 5615 kcal/kg of calorific value;Detoxicant used in the embodiment of the present invention For ZC-XJ1 type detoxification agent solution, (saturation that ferrate detoxicant and hypochlorite detoxicant are prepared with mass ratio 1:1 is molten Liquid), catalytic oxidant used in the present embodiment is ZC-7 type liquid catalytic oxidant (perchlorate catalytic oxidant and nitric acid The saturated solution that salt catalytic oxidant is prepared with the mixture of mass ratio 2:1), it is purchased from Hunan Province little Yin Wuji environmental energy section Skill development corporation, Ltd.;The present embodiment selects commercially available liquid carbon dioxide as leaching solvent.
(1) be granulated detoxification: using double roller squash type crushing system by blocky aluminium cell carbonaceous waste material be crushed to partial size≤ 8mm, while broken, atomized spray is equivalent to the ZC-XJ1 type detoxification agent solution of aluminium cell carbonaceous waste material quality 8%, and Catalysis oxidation decomposition is implemented to body containing dicyanogen with the dust-removing waste gas of catalytic oxidizer negative pressure extracting crushing system, obtains granulation and removes poisonous substance Material;
(2) it activates: granulation detoxification material obtained by step (1) being placed in the leaching fluid bowl with milling device, leaching is dissolved in 10 DEG C Liquid carbon dioxide in process, separate, obtain carbon dry mash, resulting carbon dry mash be placed in mixer, is being stirred Lower that the ZC-7 type liquid catalytic oxidant for being equivalent to carbon dry powder quality 3.1% is added, homogenizing is modified, and obtains alternative fire coal.
Alternative fire coal obtained by the present embodiment is used on Mr. Yu Ф 3.5 × 54m new type nonaqueous cement production line (used in the factory Raw coal is the semibituminous coal of volatile matter 16.7%, calorific value 5587kcal/kg, raw coal sulfur content 3.7%), it will be substituted obtained by the present embodiment Property fire coal and raw coal 1:1 in mass ratio ratio supplying coal mill in grinding together.
In the case where other controlling of production process parameter constants, test display: coal mill yield is suitable, and kiln yield is without visible Change, kiln system operating condition is normal, and without strongly reducing atmosphere in kiln, clinker takes a turn for the better without strong reduction feature, clinker knot grain, middle online to control number Coal consumption is suitable according to statistics, and fluorine content detection has no variation in kiln tail discharge flue gas, and cyanide is not detected.Detection gained clinker is solidifying Tie the time it is normal, 3 days and 28 days compression strength it is suitable.
This test display, the waste cathode carbon block material of activated modification have with the comparable combustibility of semibituminous coal, can make For alternative fire coal.
Embodiment 6
Aluminium cell carbonaceous waste material used in the embodiment of the present invention is derived from the blocky carbonaceous waste material stored up in certain aluminium manufacturer library Mixture (carbon granules containing anode) detects inanimate matter content 41.14%, carbon content 58.86%, calorific value 4622kcal/kg;The present invention is real Applying detoxicant used in example is that (bichromate detoxicant and hypochlorite detoxicant are with mass ratio for ZC-XJ3 type detoxification agent solution The saturated solution that 1:1 is prepared), it is purchased from Hunan Province little Yin Wuji environmental energy Science and Technology Development Co., Ltd.;The present embodiment is used Catalytic oxidant be commercially available ammonium dichromate, metavanadic acid ammonia, lithium perchlorate, cerous nitrate, cobalt nitrate, nickel nitrate in mass ratio 2: The ratio of 1:1:2:2:3 is dissolved in saturated solution made of water.
(1) it is granulated detoxification: blocky aluminium cell carbonaceous waste material is crushed to by partial size≤25mm using paddle type mill crushing system, While broken, atomized spray is equivalent to the ZC-XJ3 type detoxification agent solution of aluminium cell carbonaceous waste material quality 3.2%, and with The dust-removing waste gas of catalytic oxidizer negative pressure extracting crushing system implements catalysis oxidation decomposition to body containing dicyanogen, obtains granulation and removes poisonous substance Material;
(2) it activates: granulation detoxification material obtained by step (1) is placed in spreading formula mixer, be added under stiring suitable In the catalysis oxidation agent solution of aluminium cell carbonaceous waste material quality 3.8%, homogenizing is modified, and obtains alternative fire coal.
Mr. Yu factory drying system is used to use on fluidized bed furnace as alternative coal-fired (factory alternative fire coal obtained by the present embodiment Raw coal used in fluidized bed furnace be volatile matter 12.4% semibituminous coal, calorific value 4983kcal/kg, boil boiler ash sediment in carbon content 6.9%), The alternative coal-fired raw coal of substitution completely obtained by the present embodiment is tested, test display, alternative fire coal fires in fluidized bed furnace Burn functional, furnace temperature is normal, and carbon content is down to 2.9% in the boiler ash sediment that boils, and drying system discharges in flue gas fluorine content detection not See variation, cyanide is not detected.
This test display, combustibility phase of the aluminium cell carbonaceous waste material of activated modification with semibituminous coal in fluidized bed furnace When can be used as alternative fire coal.
Embodiment 7
Aluminium cell carbonaceous waste material used in the embodiment of the present invention is derived from the waste cathode carbon block stored up in certain aluminium manufacturer library, inspection Survey inanimate matter content 30.47%, carbon content 69.53%, calorific value 5460kcal/kg;Detoxicant used in the embodiment of the present invention is ZC-XJ5 type detoxification agent solution (saturated solution that perchlorate detoxicant and hypochlorite detoxicant are prepared with mass ratio 1:1), Catalytic oxidant used in the present embodiment is that (metavanadate catalytic oxidant and nitrate are catalyzed oxygen to ZC-9 type catalytic oxidant Agent is with the mixture of mass ratio 1:1), it is purchased from Hunan Province little Yin Wuji environmental energy Science and Technology Development Co., Ltd..
(1) it is granulated detoxification: aluminium cell carbonaceous waste material is crushed to by partial size≤10mm using impact type crushing system, broken While broken, atomized spray is equivalent to the ZC-XJ5 type detoxification agent solution of aluminium cell carbonaceous waste material quality 5%, and to be catalyzed oxygen The dust-removing waste gas for changing device negative pressure extracting crushing system implements catalysis oxidation decomposition to body containing dicyanogen, must be granulated detoxification material;
(2) it activates: granulation detoxification material obtained by step (1) is placed in mixer, be added be equivalent to aluminium electricity under stiring The ZC-9 type catalytic oxidant of slot carbonaceous waste material quality 2.9% is solved, homogenizing is modified, and obtains alternative fire coal.
By alternative coal-fired alternative coal-fired (burnt lime institute, factory for being used as certain factory revolution lime burning obtained by the present embodiment It is the semibituminous coal of volatile matter 17.4%, calorific value 5523kcal/kg with raw coal), alternative fire coal obtained by the present embodiment is pressed with raw coal The ratio supplying of mass ratio 1:1 is milled into coal dust.
In the case where other controlling of production process parameter constants, test display: coal mill yield is suitable, and kiln yield is without visible Variation, limekiln system condition is normal, and without strongly reducing atmosphere in kiln, online middle control data statistics coal consumption is suitable, and kiln tail discharges cigarette Fluorine content detection has no variation in gas, detects lime quality without visible change, cyanide is not detected.
This test display, combustibility phase of the waste cathode carbon block material of activated modification with semibituminous coal in rotary kiln When can be used as alternative fire coal.
Embodiment 8
Aluminium cell carbonaceous waste material used in the embodiment of the present invention is derived from the blocky carbonaceous waste material stored up in certain aluminium manufacturer library, Detect inanimate matter content 37.2%, carbon content 62.8%, 4931 kcal/kg of calorific value;Detoxicant used in the embodiment of the present invention is ZC-XJ13 type detoxification agent solution (hypochlorite detoxicant prepare saturated solution), catalytic oxidant used in the present embodiment For ZC-11 type catalytic oxidant (ferrate catalytic oxidant and nitrate catalytic oxidant are with the mixture of mass ratio 1:1), It is purchased from Hunan Province little Yin Wuji environmental energy Science and Technology Development Co., Ltd.;Auxiliary material used in the present embodiment is commercially available oxidation Calcium.
(1) it is granulated detoxification: blocky aluminium cell carbonaceous waste material is crushed to by partial size≤5mm using impact type crushing system, While broken, atomized spray is equivalent to the ZC-XJ13 type detoxification agent solution of aluminium cell carbonaceous waste material quality 7%, and to urge The dust-removing waste gas for changing oxidator negative pressure extracting crushing system implements catalysis oxidation decomposition to body containing dicyanogen, must be granulated detoxification material;
(2) it activates: granulation detoxification material obtained by step (1) is placed in mixer, be added be equivalent to aluminium electricity under stiring It solves the ZC-11 type catalytic oxidant of slot carbonaceous waste material quality 4.1% and is equivalent to the oxidation of aluminium cell carbonaceous waste material quality 5% Calcium, homogenizing are modified, and obtain alternative fire coal.
Alternative fire coal obtained by the present embodiment is made into alternative fire coal with Mr. Yu Building Materials Factory tunnel oven shale brick firing system (raw coal used in factory's tunnel oven shale brick firing system is the anthracite of volatile matter 7.6%, calorific value 5031kcal/kg), by this reality It applies alternative coal-fired complete substitution raw coal obtained by example to be tested, test display, alternative fire coal obtained by the embodiment of the present invention exists Combustibility is good in tunnel oven shale brick firing system, and tunnel oven operating condition is normal.Through detecting: using alternative coal-fired shale brick Sintering quality is more preferable, and compression strength averagely improves 2.6MPa, and tunnel oven shale brick firing system discharges fluorine content detection in flue gas It has no variation, cyanide is not detected.
This test display, the aluminium cell carbonaceous waste material and anthracite of activated modification are in tunnel oven shale brick firing system In combustibility it is suitable, can be used as alternative fire coal.
Embodiment 9
Aluminium cell carbonaceous waste material used in the embodiment of the present invention is derived from the blocky carbonaceous waste material stored up in certain aluminium manufacturer library, Detect aggregate sample inanimate matter content 28.49%, carbon content 71.51%, calorific value 5615kcal/kg;Catalysis used in the present embodiment Oxidant is that (perchlorate catalytic oxidant and nitrate catalytic oxidant are with mass ratio 2:1 for ZC-7 type liquid catalytic oxidant The saturated solution of preparation), it is purchased from Hunan Province little Yin Wuji environmental energy Science and Technology Development Co., Ltd.;Used in the present embodiment Auxiliary material is commercially available coal tar.
It after aluminium cell carbonaceous waste material is crushed to granularity≤15mm, is placed in mixer, is added is equivalent under stiring The ZC-7 type liquid catalytic oxidant of aluminium cell carbonaceous waste material quality 6.5% and it is equivalent to aluminium cell carbonaceous waste material quality 30% Coal tar, homogenizing be modified, obtain alternative fire coal.
By alternative coal-fired alternative coal-fired (burnt lime institute, factory for being used as certain factory revolution lime burning obtained by the present embodiment It is the semibituminous coal of volatile matter 17.4%, calorific value 5523kcal/kg with raw coal), alternative fire coal obtained by the present embodiment is pressed with raw coal The ratio supplying of mass ratio 1:1 is milled into coal dust.
In the case where other controlling of production process parameter constants, test display: coal mill yield is suitable, and kiln yield is without visible Variation, limekiln system condition is normal, and without strongly reducing atmosphere in kiln, online middle control data statistics coal consumption is suitable, and kiln tail discharges cigarette Fluorine content detection has no variation in gas, detects lime quality without visible change, cyanide is not detected.
This test display, combustibility phase of the waste cathode carbon block material of activated modification with semibituminous coal in rotary kiln When can be used as alternative fire coal.

Claims (5)

1. a kind of method that aluminium cell carbonaceous materials recycling is alternative fire coal, which comprises the following steps:
(1) it is granulated detoxification: aluminium cell carbonaceous waste material being crushed, while broken, atomized spray is equivalent to aluminium cell charcoal The detoxification agent solution of matter waste material quality 1~10%, and with the dust-removing waste gas of catalytic oxidizer negative pressure extracting crushing system, it must be granulated Detoxification material;The detoxification agent solution is the water dissolution that sodium hypochlorite addition is first equivalent to 1.5~5.5 times of its quality, then will Potassium ferrate and potassium hydroxide are dissolved in the saturated solution formed in liquor natrii hypochloritis by the mass ratio of 1:0.8~1.2;
(2) it activates: granulation detoxification material obtained by step (1) being placed in mixer, is added is equivalent to aluminium cell under stiring The catalytic oxidant of carbonaceous waste material quality 0.6~8.0%, homogenizing are modified, and obtain alternative fire coal;The catalytic oxidant is attached most importance to chromium Sour ammonium, metavanadic acid ammonia, lithium perchlorate, cerous nitrate, cobalt nitrate, nickel nitrate 2:0.8~1.2:0.8 in mass ratio~1.2:1.5~ The ratio of 2.5:1.5~2.5:2.5~3.5 is dissolved in saturated solution made of water;
Or granulation detoxification material obtained by step (1) is placed in in the leaching slot or tank for stirring or rolling over mixing device, phase respectively is added When in aluminium cell 1~8% catalytic oxidant of carbonaceous waste material quality and 2~20% lime, and it is added and is equivalent to aluminium cell The water of 1~10 times of carbonaceous waste material quality stirs or rolles over mixed, oxidation dealkalize, filtering or filtering washing, obtains dealkalize activated carbon slag, dry To moisture≤15%, homogenizing is modified, and obtains alternative fire coal;
Or granulation detoxification material obtained by step (1) is placed in in the leaching slot or tank for stirring or rolling over mixing device, phase respectively is added When in 1~8% catalytic oxidant of aluminium cell carbonaceous waste material quality, 2~20% lime, 2~20% sodium hydroxide, and add Enter to be equivalent to 1~10 times of quality of aluminium cell carbonaceous waste material of water stirring or roll over to mix, aoxidizes dealuminzation dealkalize, filter or cross drainage It washes, obtains the activated carbon slag of dealuminzation alkali, dry to moisture≤15%, homogenizing is modified, and obtains alternative fire coal;
Or granulation detoxification material leaching obtained by step (1) is dissolved in 0~80 DEG C of overcritical or liquid carbon dioxide and is processed, then In separating obtained carbon dry mash, the catalytic oxidant that addition is equivalent to carbon dry mash quality 0.5~6% mix Matter is modified, obtains alternative fire coal.
2. aluminium cell carbonaceous materials recycling is the method for alternative fire coal according to claim 1, it is characterised in that: step (1) in, the broken granularity≤25mm of waste material;The crumbling method is that hammering, extruding or impact type are broken.
3. the method that aluminium cell carbonaceous materials recycling according to claim 1 or claim 2 is alternative fire coal, it is characterised in that: In step (1), the main component of the aluminium cell carbonaceous waste material is waste cathode carbon block and/or scrap anode carbon granule, wherein charcoal contains Amount 50~80%, 3800~6000kcal/kg of calorific value.
4. the method that aluminium cell carbonaceous materials recycling according to claim 1 or claim 2 is alternative fire coal, it is characterised in that: In step (2), after catalytic oxidant is added or after dry, addition is equivalent to 1~20 %'s of aluminium cell carbonaceous waste material quality Calcium oxide and/or magnesia, and/or be equivalent to 1~50 % of aluminium cell carbonaceous waste material quality hydrocarbon-containiproducts it is organic Combustible, then it is homogenized modification;The combustable organic object of the hydrocarbon-containiproducts is coal tar, useless molding powder, waste Crumb rubber or husk One or more of.
5. aluminium cell carbonaceous materials recycling is the method for alternative fire coal according to claim 3, it is characterised in that: step (2) in, after catalytic oxidant is added or after dry, the oxidation for being equivalent to 1~20 % of aluminium cell carbonaceous waste material quality is added Calcium and/or magnesia, and/or it is equivalent to the combustable organic of the hydrocarbon-containiproducts of 1~50 % of aluminium cell carbonaceous waste material quality Object, then it is homogenized modification;The combustable organic object of the hydrocarbon-containiproducts is coal tar, in useless molding powder, waste Crumb rubber or husk It is one or more of.
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