CN107356094B - A kind of steam dryer of steam flow intelligent control - Google Patents
A kind of steam dryer of steam flow intelligent control Download PDFInfo
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- CN107356094B CN107356094B CN201610782793.6A CN201610782793A CN107356094B CN 107356094 B CN107356094 B CN 107356094B CN 201610782793 A CN201610782793 A CN 201610782793A CN 107356094 B CN107356094 B CN 107356094B
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/06—Controlling, e.g. regulating, parameters of gas supply
- F26B21/12—Velocity of flow; Quantity of flow, e.g. by varying fan speed, by modifying cross flow area
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/04—Heating arrangements using electric heating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/009—Alarm systems; Safety sytems, e.g. preventing fire and explosions
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The present invention provides a kind of steam dryers, including furnace body, water tank, water pump, the water tank passes through the first piping connection water pump, the water pump passes through the second piping connection furnace body, electric heater unit is set in the furnace body, steam (vapor) outlet pipeline, the water tank inlet porting pipeline is arranged in the upper of furnace body；It is characterized in that, the steam outlet pipe road setting flow sensor, for the steam flow of cooling water of units of measurement time output, the flow sensor, electric heater and controller data are connected, and the controller is according to the power of the steam flow automatic controlled electric heater of measurement.The present invention improves intelligence to keep the stabilization of steam output by electric heater heating power in steam flow automatic control steam dryer.
Description
Technical field
The present invention relates to technical field of drying more particularly to a kind of drying machines of intelligent control, more particularly, to a kind of energy
The drying machine being enough dried using steam.
Background technique
Steam dryer is the mechanical equipment for water being heated as using the thermal energy of fuel or other energy steam.Steam is dry
Dry machine application field is extensive, is widely used in clothing factory, drycleaner's, restaurant, steamed bun shop, dining room, dining room, factories and miness, Bean Products Factory etc.
Place.Current steam dryer mostly uses combustion gas or fuel Heating, and heating efficiency, intelligence degree is not high.
Summary of the invention
The present invention aiming at the shortcomings in the prior art, provides a kind of steam dryer of intelligent control, also provides simultaneously
A kind of Electrothermic steam drying machine of Novel structure, and the steam dryer have heating rapidly, uniformity of temperature profile, power
It automatically controls, safe and reliable function, improves heating efficiency.
To achieve the above object, the present invention adopts the following technical scheme:
A kind of steam dryer, including furnace body, water tank, water pump, the water tank pass through the first piping connection water pump, the water
Pump is by the second piping connection furnace body, and the furnace body is interior to be arranged electric heater unit, and steam (vapor) outlet pipeline is arranged in the upper of furnace body,
The water tank inlet porting pipeline；It is characterized in that, the steam outlet pipe road setting flow sensor, is used for measurement unit
The steam flow of time output, the flow sensor, electric heater and controller data connect, and the controller is according to measurement
Steam flow automatic controlled electric heater power.
Preferably, controller controls electric heater unit and increases if the steam flow of measurement is lower than certain numerical value
Heating power；If the temperature of pressure sensor measurement is higher than certain numerical value, controller, which controls electric heater unit, reduces heating
Power.
Preferably, controller controls the heating power drop of electric heater unit when the flow of measurement is higher than first flow
It is heated as low as the first power；When the flow of measurement is higher than the second flow higher than first flow, controller control electricity adds
The heating power of thermal is reduced to second power lower than the first power to be heated；When the flow of measurement is higher than than second
When measuring high third flow, controller control electric heater unit heating power be reduced to the third power lower than the second power into
Row heating；When the flow of measurement is higher than four flow higher than third flow, controller controls the heating function of electric heater unit
Rate is reduced to fourth power higher than third power to be heated；When the flow of measurement is higher than fiveth flow higher than the 4th flow
When, controller stops the heating of electric heater unit.
Preferably, the 4th power is 0.4-0.6 times of third power, third power is 0.6-0.8 times of the second power,
Second power is 0.7-0.9 times of the first power.
Preferably, the 4th power is 0.5 times of third power, third power is 0.7 times of the second power, the second power
It is 0.8 times of the first power.
Preferably, the 5th flow is 1.1-1.2 times of the 4th flow, the 4th flow is 1.2-1.3 times of third flow,
Third flow is 1.3-1.4 times of second flow, and second flow is 1.4-1.5 times of first flow.
Preferably, jet pipe is arranged on the wall surface of the furnace body, spray orifice, second piping connection are set on the jet pipe
Water is sent into jet pipe by water pump by jet pipe, is then sprayed by spray orifice.
Preferably, the electric heater unit includes left pipe box, right pipe box and floating coiled pipe, floating coiled pipe and left pipe box and
Right pipe box is connected, and forms heating fluid closed circulation, and electrically heated rod is arranged in left pipe box and right pipe box；Left pipe box, right pipe
Filling heating fluid in case and floating coiled pipe；Floating coiled pipe is one or more, and each floating coiled pipe includes more arc-shaped
Tube bank, the center lines of more arc-shaped tube banks is the circular arc of concentric circles, the end connection of adjacent tube bank, so that tube bank
End formed tube bank free end.
Preferably, the electric heater unit includes left pipe box, right pipe box and floating coiled pipe, floating coiled pipe and left pipe box and
Right pipe box is connected, and forms heating fluid closed circulation, and electrically heated rod is arranged in left pipe box and right pipe box；Left pipe box, right pipe
Filling heating fluid in case and floating coiled pipe；Floating coiled pipe is one or more, and each floating coiled pipe includes more arc-shaped
Tube bank, the center lines of more arc-shaped tube banks is the circular arc of concentric circles, the end connection of adjacent tube bank, so that tube bank
End formed tube bank free end；The concentric circles is using the center of left pipe box as the circle in the center of circle, and the internal diameter of left pipe box is R1, right
The internal diameter of bobbin carriage is R2, and the power of the electrically heated rod of left pipe box is P1, and the power of the electrically heated rod of right pipe box is P2, is met as follows
Relationship:
P1/P2=a* (R1/R2)2-b*(R1/R2)+c；
A, b, c are coefficients, wherein 0.82 < a <, 0.91,1.95 < b <, 2.05,2.67 < c < 2.77；
Wherein 58mm < R1 < 87mm；
29mm < R2 < 68mm；
1.2 < R1/R2 < 2.1；
1600W < P1 < 2500W；
670W < P2 < 1680W.
Preferably, a, c increase with the increase of R1/R2, b reduces.
The present invention has the advantage that
1, the present invention automatically controls electric heater heating power in steam dryer by steam flow, to keep steam
The stabilization of output, improves intelligence.
2, the present invention by floating coiled pipe be applied to steam dryer heating, by be arranged floating coiled pipe, heating fluid by
Volume expansion can be generated after heat, induction floating coiled pipe free end BC, B ' C ' generates vibration, thus augmentation of heat transfer.
3, the present invention optimizes the best relation of the parameter of floating coiled pipe, to further increase by largely testing
Heating efficiency.
4, the present invention is by being arranged electric heater in bobbin carriage, therefore directly fluid can be avoided to connect with electric heater
Touching, to avoid getting an electric shock, plays the role of protection.
5, the present invention is by the setting of the electric heater capacities of different bobbin carriages, improves the uniform of heating efficiency and its heating
Property.
Detailed description of the invention:
Fig. 1 is the structural schematic diagram of steam dryer of the present invention.
Fig. 2 is the control structure schematic diagram of Fig. 1 steam dryer.
Fig. 3 is the Section A-A view in Fig. 1.
Fig. 4 is the electric heater unit section view in Fig. 1.
Fig. 5 is the Section A-A view in Fig. 4.
Fig. 6 is the scale diagrams of Fig. 5 structure.
Fig. 7 is the flow diagram controlled steam dryer.
In figure: 1, furnace body, 2 water tanks, 3 tank entry pipelines, 4 water pumps, 5 jet pipes, 6 electric heater units, 7 steam outlet pipes
Road, 8 controllers, 9 flow sensors, 10 valves, 11 water level sensors, 12 temperature sensors, 13 spouts, 14 nozzle entry pipes
Road, 15 pipelines, 16 outer housings, 17 pressure sensors, 18 floating coiled pipes, 19 left pipe box, 20 free ends, 21 right pipe box, 22 tube banks,
23 electric heaters, 231 first electrically heated rods, 232 second electrically heated rods
Specific embodiment
A kind of drying machine as shown in Figure 1, including furnace body 1, water tank 2, water pump 4, the water tank 2 connect water by pipeline 15
Pump 4, the water pump 4 connect furnace body 1 by pipeline 14, and electric heater unit 6,1 top of the furnace body setting are arranged in the furnace body 1
Steam (vapor) outlet pipeline 7, the 2 inlet porting pipeline 3 of water tank.Steam (vapor) outlet pipeline 7 connects jet chimney, passes through jet chimney pair
Material is dried.After steam is utilized, entered in water tank 2 by entrance pipe 3, to achieve the purpose that recycle.
The water is entered in furnace body 1 from water tank 3 by water pump 4, is heated in furnace body 1 by electric heater unit 6, is generated
Steam pass through steam (vapor) outlet pipeline 7 be discharged.
Preferably, the steam that steam (vapor) outlet pipeline 7 is discharged is for example into jet chimney, being arranged on the jet chimney is needed
The object to be dried, such as clothes etc..Certainly, steam can also enter in the steam pipe in rotary kiln.After steam is utilized,
Entered in water tank 2 by entrance pipe 3, to achieve the purpose that recycle.
Preferably, entrance pipe 3 connects running water pipe, water is supplemented by running water pipe.Preferably, running water pipe and
Purification device is set between water tank 2, tap water is purified, avoids the fouling of electric heater unit in water tank, influences heating
Effect.
Preferably, the cross section of the furnace body 1 is circular configuration.
Preferably, outer housing 16 is arranged outside the furnace body 1, the water tank 4, water pump 2 are arranged in outer housing 16.
Preferably, the electric heater unit 6 is multiple.The electric heating feeder apparatus 6 is set close to the vertical inner wall face of furnace body 1
It sets, as shown in Figure 1.
Preferably, jet pipe 5 is arranged on the wall surface of the furnace body 1, spray orifice 13 is set on the jet pipe 5.The pipeline 14
Water is sent into jet pipe 5 by water pump, is then sprayed by spray orifice 13 by connecting spray nozzle 5.
By setting jet pipe and spray orifice, it can make water is more uniform to be distributed in the hot device of motor, further promote
The generation of steam.
Preferably, as shown in figure 3, a whole circle is arranged around the vertical inner wall of furnace body in the jet pipe 5.By so setting
It sets, the jet pipe 5 on entire inner wall can be made to be connected to, so that water can be in the position of a whole circle of inboard wall of furnace body after entering jet pipe 5
Ejection water is set, to improve the output capacity of steam.
The present invention may be implemented control as follows:
(1) temperature controls
Preferably, temperature sensor 12 is arranged in the furnace body 1, for measuring the temperature of water in furnace body 1.The temperature
Sensor 12, electric heater unit 6 and 8 data connection of controller, the controller 8 according to the temperature that temperature sensor 12 measures come
The heating power of automatic control electrical heating device 6.
Preferably, controller controls electric heating if the temperature that temperature sensor 12 measures is lower than certain temperature
The starting heating of device 6.If the temperature of temperature sensor measurement is higher than certain temperature, such as higher than dangerous critical-temperature,
Then in order to avoid overheat, controller controls electric heater unit 6 and stops heating.
Preferably, controller 8 improves electric heater unit 6 automatically if detection temperature data is lower than the first numerical value
Heating power, if the temperature data of measurement is higher than second value, controller 8 reduces the heating function of electric heater unit 6 automatically
Rate, the second value are greater than the first numerical value.
Preferably, when the temperature of measurement is lower than the first temperature, the starting heating of electric heater unit 6, and with the first power
It is heated；When the temperature of measurement is lower than the second temperature lower than the first temperature, electric heater unit 6 is to be higher than the first power
Second power is heated；When the temperature of measurement is lower than the third temperature lower than second temperature, electric heater unit 6 is to be higher than the
The third power of two power is heated；When the temperature of measurement is lower than four temperature lower than third temperature, electric heater unit 6
It is heated with being higher than the 4th power of third power；When the temperature of measurement is lower than five temperature lower than the 4th temperature, electricity
Heating device 6 is heated with the 5th power for being higher than the 4th power.
Preferably, the first temperature is greater than 4-6 degrees Celsius of second temperature, second temperature is greater than 4-6 degrees Celsius of third temperature,
Third temperature is greater than the 4th 4-6 degrees Celsius of temperature, and the 4th temperature is greater than the 5th 4-6 degrees Celsius of temperature.
Further preferably, the first temperature is greater than 5.5-6 degrees Celsius of second temperature, and second temperature is greater than third temperature 5-5.5
Degree Celsius, third temperature is greater than the 4th 4.5-5 degrees Celsius of temperature, and the 4th temperature is greater than the 5th 4-4.5 degrees Celsius of temperature.
Preferably, the 5th power is 1.1-1.3 times of the 4th power, the 4th power is 1.1-1.3 times of third power,
Third power is 1.1-1.3 times of the second power, and the second power is 1.1-1.3 times of the first power.
Preferably, the 5th power is 1.1-1.15 times of the 4th power, the 4th power is the 1.15-1.2 of third power
Times, third power is 1.2-1.25 times of the second power, and the second power is 1.25-1.3 times of the first power.
It, can be with especially by the setting of differential heating power and the temperature difference by the preferred of above-mentioned temperature and power
Heating efficiency is further increased, the time is saved.It is found through experiments that, can be improved the heating efficiency of 10-15% or so.
Preferably, the temperature sensor 12 is arranged on the bottom wall of furnace body.
Preferably, the temperature sensor 12 be it is multiple, the temperature data of the controller foundation is that multiple temperature pass
The temperature that sensor 12 measures, to control the operation of steam dryer.
(2) water level control
Preferably, water level sensor 11, the water level sensor 11, electric heater 6, water are arranged in the furnace body 1
Pump 4 and 8 data connection of controller, the controller 8 is according to the power of the water level automatically controlled water pump 4 in the furnace body 1 of measurement.
Preferably, if water level decreasing, the power of water pump 4 is improved to increase into furnace body 1 by control if controller
The flow of water 4 reduced into water in furnace body 1 if water level is excessively high by reducing the power of water pump 4 or switching off the pump
Flow stops supplying water into furnace body 1.
By above-mentioned setting, on the one hand avoid water level it is too low caused by steam generation rate is too low and electric heater unit
Dry combustion method, cause electric heater unit damage and generate safety accident, on the other hand, avoiding and being caused because water level is excessively high
Water it is excessive, to cause steam generation rate too low.
Preferably, controller 8 is controlled water pump 4 and is supplied with the first power when the water level of measurement is lower than the first water level
Water；When the water level of measurement is lower than second water level lower than the first water level, controller 8 controls water pump 4 to be higher than the first power
Second power supplies water；When the water level of measurement be lower than the third water level lower than the second water level when, controller 8 control water pump 4 with
Third power higher than the second power supplies water；When the water level of measurement is lower than four water level lower than third water level, control
Device 8 is controlled water pump 4 and is supplied water with the 4th power for being higher than third power；When the water level of measurement is lower than lower than the 4th water level the
When five water levels, controller 8 is controlled water pump 4 and is supplied water with the 5th power for being higher than the 4th power.
Preferably, the first water level is 1.1-1.3 times of the second water level, the second water level is 1.1-1.3 times of third water level,
Third water level is 1.1-1.3 times of the 4th water level, and the 4th water level is 1.1-1.3 times of the 5th water level.
Preferably, the first water level is 1.1-1.15 times of the second water level, the second water level is the 1.15-1.2 of third water level
Times, third water level is 1.2-1.25 times of the 4th water level, and the 4th water level is 1.25-1.3 times of the 5th water level.
Preferably, the 5th power is 1.7-1.9 times of the 4th power, the 4th power is 1.6-1.8 times of third power,
Third power is 1.5-1.7 times of the second power, and the second power is 1.3-1.5 times of the first power.
By the preferred of above-mentioned water level and pump power, especially by the setting of differential water level and pump power,
It can quickly realize the constant of water level, improve steam generation rate, save the time.It is found through experiments that, can be improved 12-16%
The steam output of left and right.
(3) control according to water level to heating power
Preferably, water level sensor 11 is set in the furnace body 1, the water level sensor 11, electric heater 6 and control
8 data connection of device processed, the controller 8 is according to the heating power of the water level automatic controlled electric heater in the furnace body 1 of measurement.
Preferably, if water level is too low, controller if, which passes through control, to reduce the power of electric heater 6 or directly closes
The heating of electric heater 6, to avoid causing the further drop of water level because steam output caused by heating power is excessively high is excessive
It is low, if water level is excessively high, by increasing the heating power of electric heater 6, steam output is improved, to reduce water level.
By above-mentioned setting, the too low dry combustion method for causing electric heater unit of water level is on the one hand avoided, electric heating is caused to fill
The damage set and generate safety accident, on the other hand, avoid because water level is excessively high and caused by the intracorporal water of furnace it is excessive,
To cause steam generation rate too low.
Preferably, controller 8 controls electric heater unit 6 with the first power when the water level of measurement is lower than the first water level
It is heated；When the water level of measurement is lower than second water level lower than the first water level, controller 8 controls electric heater unit 6 with low
It is heated in the second power of the first power；When the water level of measurement is lower than the third water level lower than the second water level, controller 8
Control electric heater unit 6 is heated with the third power lower than the second power；When the water level of measurement is lower than lower than third water level
Four water levels when, controller 8 controls electric heater unit 6 to be heated lower than the 4th power of third power；When measurement
When water level is lower than five water level lower than the 4th water level, controller 8 controls electric heater unit to be lower than the 5th function of the 4th power
Rate is heated；When the water level of measurement is lower than six water level lower than the 5th water level, controller 8, which controls electric heater unit, to be stopped
Heating.
Preferably, the first water level is 1.1-1.3 times of the second water level, the second water level is 1.1-1.3 times of third water level,
Third water level is 1.1-1.3 times of the 4th water level, and the 4th water level is 1.1-1.3 times of the 5th water level.
Preferably, the first water level is 1.1-1.15 times of the second water level, the second water level is the 1.15-1.2 of third water level
Times, third water level is 1.2-1.25 times of the 4th water level, and the 4th water level is 1.25-1.3 times of the 5th water level.
Preferably, the first power is 1.6-1.7 times of the second power, the second power is 1.5-1.6 times of third power,
Third power is 1.4-1.5 times of the 4th power, and the 4th power is 1.3-1.4 times of the 5th power.
By the preferred of the power of above-mentioned water level and electric heater unit, filled especially by differential water level and electric heating
The setting for the power set, can quickly realize water level in scheduled home, and water level is excessively high when, can protect
Steam generation rate is demonstrate,proved, the time is saved.
(4) pressure controls
Preferably, pressure sensor 17 is arranged in the furnace body 1, for measuring pressure in furnace body 1.The pressure sensing
Device 17, electric heater unit 6 and 8 data connection of controller, the controller 8 are controlled automatically according to the pressure that pressure sensor measures
The heating power of electric heater unit 6 processed.
Preferably, controller 8 controls electric heating if the pressure that pressure sensor 17 measures is lower than certain pressure
The starting heating of device 6.If the temperature of pressure sensor measurement is higher than pressure upper limit, in order to avoid the excessive generation danger of pressure
Danger, controller control electric heater unit 6 and stop heating.
By so set, heating power can be adjusted according to the pressure in furnace body 1, to guarantee maximizing steam
In the case where output, guarantee the safety of steam dryer.
Preferably, controller 8 controls electric heating dress if the pressure that pressure sensor 17 measures is lower than a certain numerical value
Set 6 raising heating powers.If the temperature of pressure sensor measurement is higher than certain numerical value, in order to avoid the excessive generation danger of pressure
Danger, controller, which controls electric heater unit 6, reduces heating power.
Preferably, controller 8 controls the heating power of electric heater unit 6 when the pressure of measurement is higher than first pressure
The first power is reduced to be heated；When the pressure of measurement is higher than the second pressure higher than first pressure, controller 8 controls electricity
The heating power of heating device 6 is reduced to second power lower than the first power to be heated；When the pressure of measurement is higher than than the
When the high third pressure of two pressure, the heating power that controller 8 controls electric heater unit 6 is reduced to the third lower than the second power
Power is heated；When the pressure of measurement is higher than four pressure higher than third pressure, controller 8 controls electric heater unit 6
Heating power be reduced to fourth power higher than third power to be heated；When the pressure of measurement is higher than higher than the 4th pressure
When five pressure, controller 8 stops the heating of electric heater unit 6.
Preferably, the 4th power is 0.4-0.6 times of third power, third power is 0.6-0.8 times of the second power,
Second power is 0.7-0.9 times of the first power.
Further preferably, preferably, the 4th power is 0.5 times of third power, third power is the 0.7 of the second power
Times, the second power is 0.8 times of the first power.
5th pressure is exactly pressure upper limit.
The upper position of furnace body is arranged in the pressure sensor 17.
Preferably, the pressure sensor 17 be it is multiple, the pressure data of the controller foundation is that multiple pressure pass
The temperature that sensor 17 measures, to control the operation of steam dryer.
(5) steam flow controls
Preferably, flow sensor 9, the steaming for cooling water of units of measurement time output are arranged on the steam (vapor) outlet pipeline 7
Steam flow amount, the flow sensor 9, electric heater 6 and 8 data connection of controller.The controller 8 is according to the steam stream of measurement
Measure the power of automatic controlled electric heater.
Preferably, controller 8 controls electric heater unit 6 and increases if the steam flow of measurement is lower than certain numerical value
Add heating power.If the temperature of pressure sensor measurement is higher than certain numerical value, controller, which controls electric heater unit 6 and reduces, to be added
Thermal power.
By so set, heating power, guarantee steam can be adjusted according to the quantity of steam that steam dryer generates
Output quantity it is constant, avoid quantity too large or too small, cause quantity of steam insufficient or waste.
Preferably, controller 8 controls the heating power of electric heater unit 6 when the flow of measurement is higher than first flow
The first power is reduced to be heated；When the flow of measurement is higher than the second flow higher than first flow, controller 8 controls electricity
The heating power of heating device 6 is reduced to second power lower than the first power to be heated；When the flow of measurement is higher than than the
When the high third flow of two flows, the heating power that controller 8 controls electric heater unit 6 is reduced to the third lower than the second power
Power is heated；When the flow of measurement is higher than four flow higher than third flow, controller 8 controls electric heater unit 6
Heating power be reduced to fourth power higher than third power to be heated；When the flow of measurement is higher than higher than the 4th flow
When five flows, controller 8 stops the heating of electric heater unit 6.
Preferably, the 4th power is 0.4-0.6 times of third power, third power is 0.6-0.8 times of the second power,
Second power is 0.7-0.9 times of the first power.
Further preferably, preferably, the 4th power is 0.5 times of third power, third power is the 0.7 of the second power
Times, the second power is 0.8 times of the first power.
Further preferably, the 5th flow is 1.1-1.2 times of the 4th flow, and the 4th flow is the 1.2-1.3 of third flow
Times, third flow is 1.3-1.4 times of second flow, and second flow is 1.4-1.5 times of first flow.
By the preferred of the power of above-mentioned flow and electric heater unit, filled especially by differential flow and electric heating
The setting for the power set can quickly realize the constant of flow, save the time.
Another object of the present invention is to provide a kind of new-type electric heater units, are particularly suitable for steam dryer
Electric heater unit.
Fig. 4 illustrates the section schematic diagram of electric heater unit 6, and the electric heater unit 6 includes left pipe box 19, right pipe box 21
With floating coiled pipe 18, floating coiled pipe 18 is connected with left pipe box 19 and right pipe box 21, heats fluid in left pipe box 19 and right pipe box
21 and floating coiled pipe in carry out closed circulation, electric heater 23 is set in the electric heater unit 6, and the electric heater 23 is used
In the interior fluid of heating electric heater unit 6, then by the fluid of heating come the water in heating water tank.
Preferably, electric heater unit 6 is arranged in left pipe box 19 or right pipe box 21.
Floating coiled pipe 18 is one group or multiple groups, and every group of floating coiled pipe 18 includes more arc-shaped tube banks 22, more circles
The center line of the tube bank 22 of arc is the circular arc of concentric circles, the end connection of adjacent tube bank 22, so that the end of coil pipe 18
Form tube bank free end 20, such as the free end 20 in Fig. 5.
Heating fluid is subsequently filled preferably, vacuumizing in the electric heater unit.
Preferably, heating fluid is ammonia, methanol or ethyl alcohol.
Preferably, heating fluid is one of caesium, rubidium.
Traditional floating coiled pipe is all to carry out vibration scale removal effect using the impact of the flowing of fluid to carry out augmentation of heat transfer, all
It is for forced-convection heat transfer, and the water flowing in steam dryer is poor, it can not carry out forced-convection heat transfer flowing, and this hair
It is bright that floating coiled pipe is applied to steam dryer for the first time, it is swollen that volume can be generated by the way that floating coiled pipe is arranged, after heating fluid is heated
Swollen, induction 18 free end 20 of floating coiled pipe generates vibration, because the vibration is transferred to water around, generates disturbance effect to the water of surrounding
Fruit, to produce the effect of augmentation of heat transfer.
In the present invention, because electric heater 23 is arranged in bobbin carriage 19,21, fluid and electricity can directly be avoided to add
Hot device contact, to avoid getting an electric shock, plays the role of protection.
As with preferred, the left pipe box 19, right pipe box 21 and floating coiled pipe 18 are all circular tube structures.
Preferably, the tube bank of floating coiled pipe 18 is elastic tube bundle.
By the way that elastic tube bundle is arranged in the tube bank of floating coiled pipe 18, the coefficient of heat transfer can be further improved.
Preferably, the concentric circles is using the center of left pipe box 19 as the circle in the center of circle.That is the tube bank 22 of floating coiled pipe 18
Center line around left pipe box 19 is arranged.
As shown in figure 5, tube bank 22 not instead of one complete circle, reserves an oral area, to form the freedom of tube bank
End.Angle where the circular arc of the oral area is 65-85 degree, i.e. the sum of Fig. 6 angle b and c is 65-85 degree.
Preferably, the caliber of the left pipe box 19 is greater than the caliber of right pipe box 21.
By above-mentioned setting, can further augmentation of heat transfer, improve the heat exchange efficiency of 8-15%.
Preferably, the internal diameter of left pipe box is R1, the internal diameter of right pipe box is R2, then 1.5 < R1/R2 < 2.5.
It is preferably provided with by above-mentioned, heat exchange efficiency is enabled to reach best.
Preferably, the distance between adjacent tube bank is increasing as the center apart from left pipe box 19 is remoter.
Preferably, the increasing amplitude of the distance between adjacent tube bank constantly increases.
It is preferably provided with by above-mentioned, can be further improved heat exchange efficiency, increase the uniformity of heating.It is sent out by experiment
It is existing, the heat exchange efficiency of 10-11% can be improved by above-mentioned setting.
Preferably, the diameter of tube bank is increasing as the center apart from left pipe box 19 is remoter.
Preferably, the increasing amplitude of diameter of tube bank constantly increases.
It is preferably provided with by above-mentioned, can be further improved heat exchange efficiency, increase the uniformity of heating.It is sent out by experiment
It is existing, 10% or so heat exchange efficiency can be improved by above-mentioned setting.
Preferably, electric heater 23 is separately positioned in left pipe box 19 and right pipe box 21 as described in Figure 4, i.e., the first electricity adds
Hot device 231 is arranged in left pipe box 19, and the second electric heater 232 is arranged in right pipe box 21.
Preferably, left pipe box 19 is identical with the length of right pipe box 21.
It is greater than the caliber of right pipe box as the caliber of preferred left pipe box.
Preferably, as shown in figure 4, the heating power of the first electric heater 231 is big when steam dryer operation
In the heating power of the second electric heater 232.By above-mentioned setting, be found through experiments that, enable to hot water in water tank plus
Heat is more uniform.
Preferably, the heating power of the first electric heater 231 is 1.3-1.8 times of the power of the second electric heater 232,
Preferably 1.4-1.65 times.
It is found in numerical simulation and corresponding test, left pipe box 19, the size of right pipe box 21 and primary heater
Proportionate relationship between 231 and secondary heater 232 can have an impact heating efficiency and uniformity.If left pipe box 19
It is too many with the size difference of right pipe box 21, and primary heater 231 and 232 heating power of secondary heater difference are smaller, then
Can generate heating efficiency it is low and heating there is non-uniform phenomenon, similarly if left pipe box 19, right pipe box 21 size disparity too
Small and primary heater 231 and 232 heating power of secondary heater difference it is bigger, also will appear heating efficiency it is low and add
There is non-uniform phenomenon in heat.Therefore the present invention summarizes above-mentioned relationship, passes through experiment by a large amount of numerical simulation
It is verified.It has obtained left pipe box 19, the size of right pipe box 21 and primary heater 231 and secondary heater 232 heats
Best relation between power.
Preferably, the internal diameter of left pipe box is R1, the internal diameter of right pipe box is R2, and the power of the electrically heated rod of left pipe box is
P1, the power of the electrically heated rod of right pipe box are P2, meet following relationship:
P1/P2=a* (R1/R2)2-b*(R1/R2)+c；
A, b, c are coefficients, wherein 0.82 < a <, 0.91,1.95 < b <, 2.05,2.67 < c < 2.77；
Wherein 58mm < R1 < 87mm；
29mm < R2 < 68mm；
1.2 < R1/R2 < 2.1；It is preferred that 1.5 < P1/P2 < 2.3；
It is preferred that；1600W < P1 < 2500W；670W < P2 < 1680W.
Preferably, a, c increase with the increase of R1/R2, b reduces.
Preferably, tube bank quantity be 3-5 root, preferably 3 or 4.
Preferably, a=0.87, b=2, c=2.72.
The distance of 21 center line of left pipe box 19 and right pipe box is 220-270mm；Preferably 240-250mm.
The radius of tube bank is preferably 10-25mm；
Preferably, in the tube bank adjacent thereto of the circular arc where the tube bank center line of left pipe box center line recently
The distance between circular arc where heart line (such as the distance between center of arc's line in Fig. 4 where tube bank A and B) is two root canals
1.1-2.0 times of beam mean outside diameter (outer dia), preferably 1.2-1.7 times, preferably 1.3-1.5 times.
The weighted average of two pipe diameters of average out to of the diameter of two tube banks.
Preferably, end part aligning of the tube bank in the same side, in the same plane, the extended line of end (or end
The plane at place) by the middle line of left pipe box 19, as shown in Figure 5.
Further preferably, the electric heater 23 is electrically heated rod.
Electric heater unit of the present invention, as shown in figure 5, the left pipe box 19 is connected with the end floating coiled pipe A；Right pipe box
21 are connected with the end floating coiled pipe D.
Preferably, as shown in figure 5, the first end that the inside of floating coiled pipe 18 is restrained is connect with the first bobbin carriage 19, second
End is restrained one end with adjacent outside and is connect, and one end of the outermost tube bank of floating coiled pipe 18 is connect with the second bobbin carriage 8, adjacent
The end of tube bank is connected to, to form a concatenated structure.
Plane where first end and the angle c of the plane formation where 8 center line of the first bobbin carriage 19 and the second bobbin carriage are
40-50 degree.
Plane where second end and the angle b of the plane formation where 8 center line of the first bobbin carriage 19 and the second bobbin carriage are
25-35 degree.
By the design of above-mentioned preferred angle, so that the vibration of free end reaches most preferably, so that heating efficiency reaches
To optimal.
As shown in figure 5, the tube bank of floating coiled pipe is 4, A, B, C, D connection are restrained.Certainly, four are not limited to, it can be with
It is set as needed multiple, specific connection structure is identical as Fig. 5.
The floating coiled pipe 18 be it is multiple, multiple floating coiled pipes 18 independently connect the first bobbin carriage 19 and the second bobbin carriage 8,
I.e. multiple floating coiled pipes 18 are parallel-connection structure.
Although the present invention has been disclosed in the preferred embodiments as above, present invention is not limited to this.Any art technology
Personnel can make various changes or modifications, therefore protection scope of the present invention is answered without departing from the spirit and scope of the present invention
When being defined by the scope defined by the claims..
Claims (2)
1. a kind of steam dryer, including furnace body, water tank, water pump, the water tank passes through the first piping connection water pump, the water pump
By the second piping connection furnace body, electric heater unit is set, steam (vapor) outlet pipeline, institute is arranged in the upper of furnace body in the furnace body
State water tank inlet porting pipeline；Steam (vapor) outlet pipeline connects jet chimney, and material is dried by jet chimney；Steam into
After row utilizes, entered in water tank by entrance pipe；It is characterized in that, the steam outlet pipe road setting flow sensor,
For the steam flow of cooling water of units of measurement time output,
The flow sensor, electric heater and controller data connect, and the controller is automatic according to the steam flow of measurement
Control the power of electric heater；If the steam flow of measurement is lower than certain numerical value, controller controls electric heater unit and increases
Add heating power；
The electric heater unit includes left pipe box, right pipe box and floating coiled pipe, and floating coiled pipe is connected with left pipe box and right pipe box,
Heating fluid closed circulation is formed, electric heater is separately positioned in left pipe box and right pipe box, i.e. the first electric heater setting exists
In left pipe box, the second electric heater is arranged in right pipe box；When steam dryer operation, the heating of the first electric heater
Power is greater than the heating power of the second electric heater；Filling heating fluid in left pipe box, right pipe box and floating coiled pipe；Floating coiled pipe
For one or more, each floating coiled pipe includes more arc-shaped tube banks, and the center line of more arc-shaped tube banks is same
The circular arc of heart circle, the end connection of adjacent tube bank, so that the end of tube bank forms tube bank free end.
2. steam dryer as described in claim 1, which is characterized in that jet pipe, the spray are arranged on the wall surface of the furnace body
Spray orifice is set on pipe, and water is sent into jet pipe by water pump by the second piping connection jet pipe, is then sprayed by spray orifice.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610782793.6A CN107356094B (en) | 2016-08-31 | 2016-08-31 | A kind of steam dryer of steam flow intelligent control |
| CN201910101876.8A CN109780526B (en) | 2016-08-31 | 2016-08-31 | Control method for heating power of dryer tube box |
| CN201910029742.XA CN109780521B (en) | 2016-08-31 | 2016-08-31 | Design method for intelligently controlling pipe diameter of drying machine pipe box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201610782793.6A CN107356094B (en) | 2016-08-31 | 2016-08-31 | A kind of steam dryer of steam flow intelligent control |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910101876.8A Division CN109780526B (en) | 2016-08-31 | 2016-08-31 | Control method for heating power of dryer tube box |
| CN201910029742.XA Division CN109780521B (en) | 2016-08-31 | 2016-08-31 | Design method for intelligently controlling pipe diameter of drying machine pipe box |
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| CN107356094A CN107356094A (en) | 2017-11-17 |
| CN107356094B true CN107356094B (en) | 2019-02-22 |
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| CN201910101876.8A Active CN109780526B (en) | 2016-08-31 | 2016-08-31 | Control method for heating power of dryer tube box |
| CN201910029742.XA Active CN109780521B (en) | 2016-08-31 | 2016-08-31 | Design method for intelligently controlling pipe diameter of drying machine pipe box |
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| CN201910101876.8A Active CN109780526B (en) | 2016-08-31 | 2016-08-31 | Control method for heating power of dryer tube box |
| CN201910029742.XA Active CN109780521B (en) | 2016-08-31 | 2016-08-31 | Design method for intelligently controlling pipe diameter of drying machine pipe box |
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| CN107702081A (en) * | 2017-11-20 | 2018-02-16 | 广电计量检测（武汉）有限公司 | Steam generator and automobile window glass defrosting-defogging performance detecting system |
| CN108392090B (en) * | 2018-05-25 | 2023-12-08 | 广东美的厨房电器制造有限公司 | Steam generator and steam cooking device |
| CN111981451B (en) * | 2019-05-24 | 2021-12-24 | 青岛佰腾科技有限公司 | Control method of steam temperature valve at outlet of steam generating device |
| CN111981450B (en) * | 2019-05-24 | 2021-10-15 | 青岛佰腾科技有限公司 | Steam generating device controlled by steam drum pressure |
| CN112146493B (en) * | 2019-06-28 | 2022-02-11 | 山东大学 | Mirror symmetry's water accuse vibration loop heat pipe |
| CN112303607B (en) * | 2019-07-26 | 2021-09-14 | 无锡职业技术学院 | Boiler with pressure change switching heating component |
| CN112303898B (en) * | 2019-07-26 | 2022-01-28 | 无锡职业技术学院 | Water heater capable of changing heating component according to water level |
| CN112303606B (en) * | 2019-07-26 | 2021-12-03 | 无锡职业技术学院 | Boiler capable of switching heating components according to flow velocity |
| CN112303897B (en) * | 2019-07-26 | 2022-01-28 | 无锡职业技术学院 | Water heater capable of changing heating component according to temperature |
| CN112344551B (en) * | 2019-09-03 | 2022-02-01 | 临沂大学 | Water heater capable of alternately heating according to pressure difference |
| CN112344309B (en) * | 2019-09-03 | 2022-01-28 | 临沂大学 | Steam boiler capable of switching heating components based on time and temperature difference |
| CN112443965B (en) * | 2019-09-03 | 2022-06-07 | 临沂大学 | Water heater capable of alternately heating according to speed difference |
| CN112443825B (en) * | 2019-09-03 | 2022-06-10 | 临沂大学 | Steam boiler based on time liquid level difference switching heating component |
| CN112781023B (en) * | 2020-06-09 | 2022-05-24 | 山东交通学院 | Steam boiler capable of remotely controlling liquid level difference to switch heating |
| CN112781024B (en) * | 2020-06-09 | 2022-02-08 | 山东交通学院 | Steam boiler capable of remotely controlling temperature difference to switch heating |
| CN111879096B (en) * | 2020-07-30 | 2023-10-20 | 中冶焦耐(大连)工程技术有限公司 | Hydration, impurity removal and drying integrated heat treatment device and method for waste magnesia carbon bricks |
| CN112128723A (en) * | 2020-09-04 | 2020-12-25 | 珠海蓉胜电子材料研究院有限公司 | Annealing furnace steam generator and control method thereof |
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Also Published As
| Publication number | Publication date |
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| CN107356094A (en) | 2017-11-17 |
| CN109780521B (en) | 2020-05-19 |
| CN109780526A (en) | 2019-05-21 |
| CN109780521A (en) | 2019-05-21 |
| CN109780526B (en) | 2020-06-23 |
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