CN107355498B - Special brake cylinder for muck truck - Google Patents

Special brake cylinder for muck truck Download PDF

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Publication number
CN107355498B
CN107355498B CN201710827691.6A CN201710827691A CN107355498B CN 107355498 B CN107355498 B CN 107355498B CN 201710827691 A CN201710827691 A CN 201710827691A CN 107355498 B CN107355498 B CN 107355498B
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China
Prior art keywords
brake
push rod
brake cylinder
piston
connecting shaft
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CN201710827691.6A
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Chinese (zh)
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CN107355498A (en
Inventor
张孝国
周以福
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Gongan Yimu Machinery Processing Co ltd
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Gongan Yimu Machinery Processing Co ltd
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Priority to CN201710827691.6A priority Critical patent/CN107355498B/en
Publication of CN107355498A publication Critical patent/CN107355498A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/14Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2121/00Type of actuator operation force
    • F16D2121/02Fluid pressure
    • F16D2121/04Fluid pressure acting on a piston-type actuator, e.g. for liquid pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2125/00Components of actuators
    • F16D2125/02Fluid-pressure mechanisms
    • F16D2125/04Cylinders

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)

Abstract

The invention relates to a special brake cylinder for a muck truck, belonging to the technical field of vehicle braking. The brake comprises a spring energy storage brake cavity, a fixed push rod, a piston, a movable push rod, a hollow connecting shaft and the like, and is characterized in that the hollow connecting shaft is fixedly arranged in the middle of the piston, and the other end of the hollow connecting shaft is arranged in the middle of a brake cylinder shell and can slide left and right on the brake cylinder shell; the left end in the hollow connecting shaft is provided with a fixed push rod, and the right end is provided with a movable push rod which is fixed with the outer nut through a retaining ring. The piston, the hollow connecting shaft and the movable push rod are made into an integral structure, and the structure is not limited by the horizontal installation position on the muck truck; the problem of current piston spring brake jar assembly's piston rod and movable push rod be the isolating construction, piston rod and movable push rod often are in the state of staggering, lead to the dregs car to influence the braking effect when the brake, serious probably cause the brake malfunctioning is solved. And the structure is simple, the manufacturing cost is low, the service life is long, and the work is stable.

Description

Special brake cylinder for muck truck
Technical Field
The invention relates to a special brake cylinder for a muck truck, belonging to the technical field of vehicle braking.
Background
The existing piston type spring brake cylinder assembly is composed of a service brake cavity and a parking spring brake cavity, and the service brake function and the parking brake function are respectively completed by respectively introducing and exhausting compressed air. When the automobile runs, compressed air is filled in the parking spring brake cavity and acts on the piston to compress the energy storage spring to release parking brake. The piston type spring brake cylinder has the characteristics of simple structure, strong environment adaptability and the like, and is widely adopted by automobile manufacturing companies.
However, a piston rod and a movable push rod of the existing piston type spring brake cylinder assembly are separated and are not of an integral structure, and the piston type spring brake cylinder assembly is vertically arranged on two wheels of an automobile on the truck, adopts a single-wheel braking mode and an outward pushing structure, and has no problem when being arranged and used on the truck. However, when the piston type spring brake cylinder assembly is used in a driving brake system of the slag car, the piston type spring brake cylinder assembly is horizontally and transversely installed on the slag car and is installed in a suspended mode, and the piston type spring brake cylinder assembly is heavy in weight, so that a piston rod and a movable push rod are often in a staggered state, when the slag car is braked, the movable push rod in a driving brake cavity of the piston type spring brake cylinder assembly is not attached to or staggered with the piston rod in a contact mode, the piston is large in abrasion and short in service life, the brake effect of the slag car is often influenced, the brake failure phenomenon can be seriously caused, and serious traffic accidents are caused. Disclosure of Invention
The invention aims to provide the special brake cylinder for the muck truck, which integrates the piston, the hollow connecting shaft and the movable push rod, meets the requirement of horizontal and transverse installation on the muck truck, has the advantages of simple structure, low manufacturing cost and long service life, and ensures the braking effect of the muck truck, aiming at the defects of the prior art.
The invention realizes the purpose through the following technical scheme:
the utility model provides a special checking cylinder of dregs car, it is by spring energy storage braking chamber, the operation braking chamber, the trachea, fixed push rod, a piston, the activity push rod, hollow connecting axle, the brake cylinder casing, brake spring, the leather cup, connect outer nut and retaining ring and constitute, the left side of checking cylinder casing is spring energy storage braking chamber, the right side of brake cylinder casing is the operation braking chamber, piston and brake spring are equipped with in the spring energy storage braking chamber, the leather cup is equipped with in the operation braking chamber, be provided with the gas pocket interface on the spring energy storage braking chamber, its characterized in that: a hollow connecting shaft is fixedly arranged in the middle of the piston, and the other end of the hollow connecting shaft is arranged in the middle of the brake cylinder shell and can slide left and right on the brake cylinder shell; the left end in the hollow connecting shaft is provided with a fixed push rod, and the other end of the fixed push rod is fixed on the left side of the brake cylinder shell; the right end in the hollow connecting shaft is provided with an outer connecting nut, a movable push rod is arranged in a central hole of the outer connecting nut, the movable push rod is fixed with the outer connecting nut through a check ring welded at the left end, and the right end of the movable push rod penetrates through the leather cup and then extends out of the brake cylinder shell.
And a sealing ring is arranged on the contact surface of the hollow connecting shaft and the brake cylinder shell.
The hollow connecting shaft and the movable push rod are connected into a whole by connecting an outer nut and a check ring and move along with the left and right movement of the piston.
Compared with the prior art, the invention has the beneficial effects that:
the special brake cylinder for the muck truck adopts a structure that a piston, a hollow connecting shaft and a movable push rod are manufactured into a whole, and the piston, the hollow connecting shaft and the movable push rod integrally act without being limited by the horizontal installation position on the muck truck; the problem of current piston spring brake jar assembly's piston rod and movable push rod be the isolating construction thoroughly, and the piston rod often is in the state of staggering with movable push rod, leads to the dregs car when the brake, and movable push rod and piston rod contact do not laminate or stagger, influence the braking effect of dregs car, serious probably cause the brake failure is solved. The brake cylinder special for the muck truck has the advantages of simple structure, low manufacturing cost, long service life and stable work, can ensure the braking effect of the muck truck, and is suitable for various muck trucks and shield locomotives.
Drawings
FIG. 1 is a schematic structural diagram of a brake cylinder special for a muck truck;
fig. 2 is an enlarged view of fig. 1 at a.
In the figure: 1. the brake device comprises a spring energy storage brake cavity, 2, an operation brake cavity, 3, an air pipe, 4, a fixed push rod, 5, a piston, 6, a movable push rod, 7, a hollow connecting shaft, 8, a brake cylinder shell, 9, a brake spring, 10, a leather cup, 11, a connecting outer nut, 12, a check ring, 13, a sealing ring, 14 and an air hole interface.
Detailed Description
A special brake cylinder for a muck truck is composed of a spring energy storage brake cavity 1, an operation brake cavity 2, an air pipe 3, a fixed push rod 4, a piston 5, a movable push rod 6, a hollow connecting shaft 7, a brake cylinder shell 8, a brake spring 9, a leather cup 10, an outer connecting nut 11 and a check ring 12, wherein the spring energy storage brake cavity 1 is arranged on the left side of the brake cylinder shell 8, the operation brake cavity 2 is arranged on the right side of the brake cylinder shell 8, the piston 5 and the brake spring 9 are arranged in the spring energy storage brake cavity 1, the leather cup 10 is arranged in the operation brake cavity 2, and an air hole interface 14 is arranged on the spring energy storage brake cavity 1; a hollow connecting shaft 7 is fixedly arranged in the middle of the piston 5, the other end of the hollow connecting shaft 7 is arranged in the middle of the brake cylinder shell 8 and can slide left and right on the brake cylinder shell 8, and a sealing ring 13 is arranged on the contact surface of the hollow connecting shaft 7 and the brake cylinder shell 8. The left end in the hollow connecting shaft 7 is provided with a fixed push rod 4, and the other end of the fixed push rod 4 is fixed on the left side of the brake cylinder shell 8; the right end in the hollow connecting shaft 7 is provided with an external nut 11, the center hole of the external nut 11 is provided with a movable push rod 6, the movable push rod 6 is fixed with the external nut 11 through a retaining ring 12 welded at the left end, and the right end of the movable push rod 6 passes through a leather cup 10 and then extends out of the brake cylinder shell 8. The hollow connecting shaft 7 and the movable push rod 6 are connected into a whole through a connecting outer nut 11 and a check ring 12 and move along with the left and right movement of the piston 5.
The working process of the special brake cylinder for the muck truck comprises the following steps:
when braking is needed, air pressure in the spring energy storage braking cavity 1 is released, the braking spring 9 pushes the piston 5 to move rightwards, and meanwhile, the hollow connecting shaft 7, the connecting outer nut 11, the check ring 12 and the movable push rod 6 are driven to move rightwards together, so that the movable push rod 6 extends out to push the right braking mechanism to brake; meanwhile, as the special brake cylinder for the muck truck is horizontally mounted in a suspension manner, when the movable push rod 6 pushes the right brake mechanism to brake, the reaction force pushes the brake cylinder shell 8 to drive the fixed push rod 4 to move leftwards so as to push the left brake mechanism to brake. In order to prevent vacuum from forming on the left side of the piston 5 and influence the pushing force of the brake spring 9 pushing the piston 5, the left side of the piston 5 is fed with air from the outside of the leather cup 10 through the air pipe 3.
When the brake needs to be released, air enters the spring energy storage brake cavity 1 through the air hole interface 14, so that the piston 5 moves leftwards to compress the brake spring 9, and meanwhile, when the piston 5 moves leftwards, the hollow connecting shaft 7, the connecting outer nut 11, the check ring 12 and the movable push rod 6 are driven to move leftwards together, so that the right brake mechanism is released; meanwhile, as the special brake cylinder for the muck truck is horizontally suspended, when the movable push rod 6 moves leftwards to release the brake mechanism, the fixed push rod 4 also moves rightwards to release the brake of the left brake mechanism.
In order to ensure the pressure in the spring energy storage brake cavity 1, a sealing ring 13 is arranged at the contact surface of the hollow connecting shaft 7 and the brake cylinder shell 8, and a sealing ring is also arranged at the contact surface of the piston 5 and the brake cylinder shell 8.
While the foregoing is directed to embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.

Claims (3)

1. The utility model provides a special brake cylinder of dregs car, it is by spring energy storage brake chamber (1), operation brake chamber (2), trachea (3), fixed push rod (4), piston (5), activity push rod (6), hollow connecting axle (7), brake cylinder casing (8), brake spring (9), leather cup (10), connect outer nut (11) and retaining ring (12) and constitute, the left side of brake cylinder casing (8) is spring energy storage brake chamber (1), the right side of brake cylinder casing (8) is operation brake chamber (2), be provided with on spring energy storage brake chamber (1) gas pocket interface (14), piston (5) and brake spring (9) are equipped with in spring energy storage brake chamber (1), leather cup (10) are equipped with in operation brake chamber (2), its characterized in that: a hollow connecting shaft (7) is fixedly arranged in the middle of the piston (5), and the other end of the hollow connecting shaft (7) is arranged in the middle of the brake cylinder shell (8) and can slide left and right on the brake cylinder shell (8); a fixed push rod (4) is arranged at the left end in the hollow connecting shaft (7), and the other end of the fixed push rod (4) is fixed at the left side of the brake cylinder shell (8); the right end in the hollow connecting shaft (7) is provided with a connecting outer nut (11), a movable push rod (6) is arranged in a central hole of the connecting outer nut (11), the movable push rod (6) is fixed with the connecting outer nut (11) through a retainer ring (12) welded at the left end, and the right end of the movable push rod (6) penetrates through the leather cup (10) and then extends out of the brake cylinder shell (8).
2. The brake cylinder special for the muck truck as claimed in claim 1, wherein: and a sealing ring (13) is arranged on the contact surface of the hollow connecting shaft (7) and the brake cylinder shell (8).
3. The brake cylinder special for the muck truck as claimed in claim 1, wherein: the hollow connecting shaft (7) and the movable push rod (6) are connected into a whole by connecting an outer nut () 11 and a retainer ring (12) and move along with the left and right movement of the piston (5).
CN201710827691.6A 2017-09-14 2017-09-14 Special brake cylinder for muck truck Active CN107355498B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710827691.6A CN107355498B (en) 2017-09-14 2017-09-14 Special brake cylinder for muck truck

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710827691.6A CN107355498B (en) 2017-09-14 2017-09-14 Special brake cylinder for muck truck

Publications (2)

Publication Number Publication Date
CN107355498A CN107355498A (en) 2017-11-17
CN107355498B true CN107355498B (en) 2023-03-24

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Application Number Title Priority Date Filing Date
CN201710827691.6A Active CN107355498B (en) 2017-09-14 2017-09-14 Special brake cylinder for muck truck

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Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1093660A (en) * 1993-04-13 1994-10-19 肖继麟 Safety braking device for automobile
CN102425628A (en) * 2011-10-24 2012-04-25 常州市聚强汽车配件厂(普通合伙) Double-piston energy storage spring brake chamber and single-cavity piston-type brake chamber
CN203655980U (en) * 2014-01-17 2014-06-18 瑞立集团瑞安汽车零部件有限公司 Spring brake air chamber inner breathing device
CN207212994U (en) * 2017-09-14 2018-04-10 公安县谊睦机械加工有限公司 A kind of special checking cylinder of slag-soil truck

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