The content of the invention:
A kind of the defects of the object of the invention is exactly to make up prior art, there is provided purification separation system of hydrogasification synthesis gas
And its technique, it is possible to achieve effective purification of hydrogasification synthesis gas, the reasonable classified utilization of energy, the classification recovery of product,
Reaching reduces energy consumption, reduces equipment investment.
The present invention is achieved by the following technical solutions:
A kind of purification separation system of hydrogasification synthesis gas, it is characterised in that:Consist predominantly of synthesis gas system, hydrogen gas system
And boiler water system, the synthesis gas system include gasification furnace, the gas outlet of the gasification furnace is connected to whirlwind by pipeline
Separator, the gas outlet after the cyclone separator separation are connected to the useless pot of synthesis gas by pipeline, pass through synthesis gas again afterwards
Filter, again by being delivered to two level hydrogen heater and feedwater preheater after the synthesis gas filter cleaning, then
Again by one-level knockout drum, the synthesis gas after one-level knockout drum passes through one-level hydrogen heater and water recirculator again
Enter the second-order separation tank;
The hydrogen gas system includes the Hydrogen Line for being passed into one-level hydrogen heater, and the Hydrogen Line adds with two level hydrogen
The Hydrogen Line of hot device is connected, and heats be passed through again in hydrogen heating furnace successively, and the hydrogen after heating is passed into gasification furnace;
The boiler water system includes the boiler feedwater pipeline for being passed into feedwater preheater, the boiler water after heating
Enter back into synthesis gas and give up and heat in pot, discharge as a vapor.
Described two level hydrogen heater, feedwater preheater, one-level hydrogen heater, water recirculator are preferentially adopted
With vertical heat exchanger, tube side is made in synthesis leave with rage.
The described preferred horizontal tank of the second-order separation tank, realizes synthesis gas, thick naphtalene oil, the three phase separation of waste water.
A kind of purification separation technique of hydrogasification synthesis gas, it is characterised in that:Specific purification separation step is as follows:
(1)Synthesis gas system
The synthesis gas of gasification outlet of still is separated by cyclone separator, and the separative efficiency of the cyclone separator is >=95%, is removed
The bulky grain semicoke carried secretly in synthesis gas, synthesis gas are down to 250 ~ 400 DEG C by the useless pot of synthesis gas, temperature, and synthesis gas passes through conjunction
Into air filter, a small amount of little particle semicoke carried secretly in synthesis gas, the synthesis gas filter outlet solid content are further removed
For 10 ~ 100mg/Nm3, the synthesis gas after purification passes sequentially through two level hydrogen heater and feedwater preheater, and temperature is down to
150 ~ 250 DEG C, one-level hydrogen is now passed through for thick pyrene oil, the synthesis gas at top by one-level knockout drum, the discharge of knockout drum bottom
After hot-air heater and water recirculator, for synthesis gas by the second-order separation tank, the gas of the second-order separation tank top discharge is cleaning
Synthesis gas, knockout drum bottom can discharge respectively crude benzol oil and waste water;
(2)Hydrogen gas system
Hydrogen from battery limit (BL) passes through one-level hydrogen heater and two level hydrogen heater, two level hydrogen heater outlet hydrogen respectively
Temperature degree is 250 ~ 350 DEG C, then by hydrogen heating furnace after, temperature rises to 600 ~ 700 DEG C, is sent into gasification furnace and carries out gasified reverse
Should;
(3)Boiler water system
For boiler water from battery limit (BL) after feedwater preheater, temperature rises to 150 ~ 250 DEG C, is sent into the useless pot production of synthesis gas and steams
Vapour, aerogenesis pressure≤8.0MpaG of the useless pot of the synthesis gas.
In above-mentioned technical proposal, gasification outlet of still is reduced using cyclone separator is first passed through again by the technique of useless pot
Influence of the heat of the semicoke carried in gas to the pot heat exchange area that gives up, while the heat exchange area of useless pot is reduced 3%~5%,
Corrasion of the semicoke carried in gas to heat exchanger tube in the pot that gives up is reduced simultaneously, makes the service life increase by 3~5 of useless pot
Year.
Synthesis gas give up pot can by-product >=7.0MpaG superheated steam, be available for the power steam of full factory to use.Synthesis gas gives up pot
The synthesis gas temperature of outlet is not less than 250 DEG C, avoids the blocking that oil phase condensation in synthesis gas causes downstream unit.In synthesis gas
Little particle semicoke preferentially using can online blowback accurate filter, reduce filter area, reduce the powder of filter outlet
Dust content, accurate filter outlet gas in solid content be 30 ~ 100 mg/Nm3.Synthesis gas filter element is preferentially using burning
Metal material is tied, relative to traditional ceramic element, service life can extend 1 ~ 2 year.
Hydrogen is after one-level hydrogen heater and two level hydrogen heater, then is sent to hydrogen heating stove heat, saves
The load of hydrogen heating furnace 40% ~ 60%.
Boiler feedwater is given up pot after feedwater preheater into process gas, per hour can fecund 5% ~ 10% steam.
And produce thick pyrene oil and crude benzol oil respectively in one-level knockout drum and the second-order separation tank, wherein the purity of thick pyrene oil
>=80wt%, crude benzol oil purity >=70wt%, realize oil product classification recovery, can reduce follow-up oil product separating energy consumption 60% ~
70%.Process gas by the way of cooling down indirectly, compared with traditional water-washing method, can reduce by 60% discharge of wastewater.With it is traditional
Oil wash mode is compared, and can reduce by 20% or so energy consumption.
The preferred one-level separation of described cyclone separator, separative efficiency >=95%, isolates most semicoke particle, keeps away
Influence of the semicoke particle for having exempted to carry secretly in synthesis gas to downstream.Described synthesis gas gives up pot can by-product saturated vapor or overheat steaming
Vapour, preferably superheated steam.Described two level hydrogen heater, feedwater preheater, one-level hydrogen heater, circulating water
Device preferentially uses vertical heat exchanger, and synthesis makes tube side leave with rage, avoids clogging heat exchanger tube after the crude oil cooled and solidified in synthesis gas
The operating mode in road.The described preferred horizontal tank of the second-order separation tank, realize synthesis gas, crude benzol oil, the three phase separation of waste water.
It is an advantage of the invention that:
The present invention can realize effective purification of hydrogasification synthesis gas, the reasonable classified utilization of energy, and the classification of product is reclaimed,
Reach reduction energy consumption, reduction equipment component is invested, the purpose of the service life of prolongation equipment.
Embodiment:
Referring to accompanying drawing.
A kind of purification separation system of hydrogasification synthesis gas, consists predominantly of synthesis gas system, hydrogen gas system and boiler
Water system, the synthesis gas system include gasification furnace 1, and the gas outlet of the gasification furnace 1 is connected to cyclonic separation by pipeline
Device 2, the gas outlet after the cyclone separator 2 separates are connected to the useless pot 3 of synthesis gas by pipeline, pass through synthesis gas mistake again afterwards
Filter 4, again by being delivered to two level hydrogen heater 5 and feedwater preheater 6 after synthesis air filter 4 purification, so
Afterwards again by one-level knockout drum 7, the synthesis gas after one-level knockout drum 7 passes through one-level hydrogen heater 8 and circulating water
Device 8 is re-introduced into the second-order separation tank 10;
The hydrogen gas system includes the Hydrogen Line for being passed into one-level hydrogen heater, and the Hydrogen Line adds with two level hydrogen
The Hydrogen Line of hot device 5 is connected, and heats be passed through again in hydrogen heating furnace successively, and the hydrogen after heating is passed into gasification furnace 1;
The boiler water system includes the boiler feedwater pipeline for being passed into feedwater preheater 6, the boiler after heating
Water, which enters back into synthesis gas and given up, to be heated in pot 3, is discharged as a vapor.
Described two level hydrogen heater 5, feedwater preheater 6, one-level hydrogen heater 8, water recirculator 9 are excellent
Vertical heat exchanger is first used, tube side is made in synthesis leave with rage.
Described 10 preferred horizontal tank of the second-order separation tank, realizes synthesis gas, thick naphtalene oil, the three phase separation of waste water.
Its processing step is as follows:
(1)Synthesis gas system
The synthesis gas temperature that gasification furnace 1 exports is 700 ~ 900 DEG C, and pressure is 6.0 ~ 8.0MpaG.Pass through whirlwind
Separator 2 separates, and removes the bulky grain semicoke carried secretly in synthesis gas, separative efficiency >=95%.Synthesis gas gives up by synthesis gas
Pot 3, by-product >=7.0MpaG superheated steams, synthesis gas temperature is down to 250 ~ 400 DEG C.Synthesis gas is entered by synthesizing air filter 4
One step removes a small amount of little particle semicoke carried secretly in synthesis gas, and solid content is 10 ~ 100mg/Nm in exiting syngas3.After purification
Synthesis gas pass sequentially through two level hydrogen heater 5 and feedwater preheater 6, temperature is down to 150 ~ 250 DEG C, now passes through one
Level knockout drum 7, the discharge of knockout drum bottom pass through one-level hydrogen heater 8 and recirculated water cooling for thick pyrene oil, the synthesis gas at top
But after device 9, temperature is down to 40 ~ 60 DEG C.Synthesis gas after cooling passes through the second-order separation tank 10, the gas of the second-order separation tank top discharge
Body is clean synthesis gas, and knockout drum bottom can discharge crude benzol oil and waste water respectively.
(2)Hydrogen gas system
Hydrogen temperature from battery limit (BL) is 40 ~ 80 DEG C, and pressure is 7.5 ~ 8.5PaG, is heated by one-level hydrogen
After device 8, temperature rises to 120 ~ 180 DEG C, and after two level hydrogen heater 5, temperature rises to 250 ~ 350 DEG C, then passes through hydrogen
After gas heating furnace, temperature rises to 600 ~ 700 DEG C, is sent into gasification furnace and carries out gasification reaction.
(3)Boiler water system
Boiler water temperature from battery limit (BL) is 104 ~ 130 DEG C, and after feedwater preheater 6, temperature rises to 150 ~ 250 DEG C,
It is sent into the useless pot of synthesis gas, producing steam.