CN106590712A - Coal hydrogenation catalytic gasification method and device - Google Patents
Coal hydrogenation catalytic gasification method and device Download PDFInfo
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- CN106590712A CN106590712A CN201611270349.2A CN201611270349A CN106590712A CN 106590712 A CN106590712 A CN 106590712A CN 201611270349 A CN201611270349 A CN 201611270349A CN 106590712 A CN106590712 A CN 106590712A
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/46—Gasification of granular or pulverulent flues in suspension
- C10J3/48—Apparatus; Plants
- C10J3/482—Gasifiers with stationary fluidised bed
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
- C10B53/04—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of powdered coal
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
- C10G1/06—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal by destructive hydrogenation
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L3/00—Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
- C10L3/06—Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
- C10L3/08—Production of synthetic natural gas
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0913—Carbonaceous raw material
- C10J2300/093—Coal
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
- C10J2300/0959—Oxygen
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
- C10J2300/0973—Water
- C10J2300/0976—Water as steam
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0983—Additives
- C10J2300/0986—Catalysts
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/16—Integration of gasification processes with another plant or parts within the plant
- C10J2300/164—Integration of gasification processes with another plant or parts within the plant with conversion of synthesis gas
- C10J2300/1656—Conversion of synthesis gas to chemicals
- C10J2300/1662—Conversion of synthesis gas to chemicals to methane (SNG)
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/18—Details of the gasification process, e.g. loops, autothermal operation
- C10J2300/1807—Recycle loops, e.g. gas, solids, heating medium, water
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/04—Gasification
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The invention provides a coal hydrogenation catalytic gasification method and device and relates to the technical field of coal gasification, aiming at the problems in an existing coal catalytic gasification technology that the content of CH4 at a gas outlet of a gasification furnace is low and a process is complicated. The coal hydrogenation catalytic gasification method comprises the following steps: processing coal powder and a catalyst to generate coal powder loaded with the catalyst; under the action of the catalyst, carrying out a hydrogenation catalytic gasification reaction on the coal powder loaded with the catalyst and H2 to generate CH4 and remained coke containing the catalyst; taking CO2 and H2 to react, so as to generate CH4; under the action of the catalyst, taking the remained coke containing the catalyst and mixed gas of water steam and O2 to be subjected to a remained coke gasification reaction, so as to generate H2 and CO2; taking the coal powder loaded with the catalyst and generated H2 to be subjected to the hydrogenation catalytic gasification reaction to generate CH4 and the remained coke containing the catalyst; taking generated CO2 and H2 to react, so as to generate CH4; and repeatedly carrying out the hydrogenation catalytic gasification reaction and the remained coke gasification reaction until the remained coke containing the catalyst is converted into residues containing the catalyst, so as to obtain CH4. The coal hydrogenation catalytic gasification method provided by the invention is applied to the field of coal gasification.
Description
Technical field
The present invention relates to Coal Gasification Technology field, more particularly to a kind of coal hydrogenation catalysis gasification method and device.
Background technology
At present, the characteristics of China's energy resources situation has " rich coal, few oil, deficency ", converts coal in fossil energy
Top quality fuel-natural gas, i.e. coal gas technology, are to be adapted to China's national situation, neutralizing energy crisis, the victory for ensureing energy security
Footpath.
Catalytic coal gasifaction technology is one of maximally effective process routes in coal gas technology.Existing catalytic coal gasifaction technology
It is to make coal react with water vapour at relatively low temperature using base metal catalysts to generate H2, CO, the H of generation2、CO
Further there is transformationreation, methanation reaction in the presence of base metal catalysts and ultimately generate CH4.Base metal catalysts
Addition allows the multiple reactions in catalytic coal gasifaction technology while the generation in the device, improves the energy thermal efficiency.
But, the CH in the gasification furnace gas outlet of this kind of catalytic coal gasifaction technology4Volume content low (only 20% or so), and, after
It is continuous to need unreacted H in gas2, CO and CH4Separate, then by unreacted H2, CO conveying gasification furnaces or methanation device
Further resynthesis CH4, the operation such as above-mentioned separation, resynthesis will certainly cause complex process.
The content of the invention
It is an object of the invention to provide a kind of coal hydrogenation catalysis gasification method and device, solve existing catalytic coal gasifaction skill
Gasification furnace gas outlet CH in art4Content is low, the problem of complex process.
In order to achieve the above object, the present invention provides following technical scheme:
In a first aspect, the invention provides a kind of coal hydrogenation catalysis gasification method, the method comprises the steps:
S1:Coal dust and catalyst are carried out into the process of coal dust supported catalyst, the coal dust of supported catalyst is generated;
S2:The coal dust of supported catalyst enters hydrogenation catalyst gasification portion, in the presence of catalyst so that supported catalyst
Coal dust and hydrogenation catalyst gasification portion in existing H2Generation hydrogenation catalyst gasification reaction generates CH4, containing catalyst it is residual burnt with
And aromatic series oil compounds, existing CO in hydrogenation catalyst gasification portion2With H2Reaction generates CH4;
S3:It is residual burnt into residual coke gasification portion, water vapour and O containing catalyst2Mixed gas be passed through the residual coke gasification
Portion, in the presence of catalyst so that residual burnt and water vapour, O containing catalyst2Mixed gas carry out the reaction life of residual coke gasification
Into H2、CO2;
S4:The H of generation2、CO2It is delivered to the hydrogen catalysis gasification portion that adds, the coal dust of supported catalyst and the H for generating2Occur
Hydrogenation catalyst gasification reaction generates CH4, the residual burnt and aromatic series oil compounds containing catalyst, the CO of generation2With H2Occur anti-
CH should be generated4;
S5:Repeat step S3~S4, until residual Jiao containing catalyst is converted into the residue containing catalyst, obtains carrying H secretly2、
CO2, dust and aromatic series oil compounds CH4。
Compared with prior art, the coal hydrogenation catalysis gasification method that the present invention is provided, first, coal dust and catalyst is carried out
The process of coal dust supported catalyst, generates the coal dust of supported catalyst;Then, the coal dust of supported catalyst is delivered to hydrogenation to urge
Activating QI portion, in the presence of catalyst, the coal dust and H of supported catalyst2Can directly convert under relatively low gasification temperature
For CH4, while generate the residual burnt and aromatic series oil compounds rich in catalyst, hydrogenation catalyst gasification portion generate rich in urging
The residual burnt of agent enters residual coke gasification portion with water vapour and O2Reaction generates H2And CO2, the H that residual coke gasification portion generates2And CO2And energy
Hydrogenation catalyst gasification portion is enough recycled into, and further CH is generated with coal dust4, the residual burnt and aromatic series oils rich in catalyst
Compound, both hydrogenation catalyst gasification portion and residual coke gasification portion constitute a circulating system, so move in circles, when coal hydrogenation is catalyzed
When reaction in gasification installation reaches or is close to the thermodynamical equilibrium limit, it becomes possible to produce substantial amounts of CH4, improve CH4Generation
The CH of the gas outlet of speed, efficiency of carbon con version and hydrogenation catalyst gasification portion4Content, efficiency of carbon con version up to more than 95%, urge by hydrogenation
The CH of the gas outlet in activating QI portion4Content is up to 80%, and reduces CO, CO2Deng the generation of by-product, efficiently solve
Existing catalysis gasification technique gasification furnace gas outlet CH4Content is not high, need to separate CH again4Change and existing hydropyrolysis efficiency of carbon con version is low
Problem.Meanwhile, in coal dust and H2Generation hydrogenation catalyst gasification reaction generates CH4While, coal dust can also be with H2Reaction is generated
The benzene-toluene mixture (BTX) of high economic worth, phenol-cresol-diformazan phenol mixture (PCX), naphthalene are contour additional
Value aromatic series oil compounds.
Second aspect, the invention provides a kind of coal hydrogenation catalytic gasification device, for above-mentioned coal hydrogenation catalytic gasification side
Method, the coal hydrogenation catalytic gasification device include:Catalyst-supported units and hydrogenation catalyst gasification reaction unit;The hydrogenation catalyst
Gasification reaction unit includes the hydrogenation catalyst gasification portion being mutually connected and residual coke gasification portion;Wherein, the catalyst-supported units
Coal powder entrance be connected with power transportation pipe, the discharge of the catalyst-supported units and the coal in hydrogenation catalyst gasification portion
Powder entrance is connected;The catalyst inlet of the catalyst-supported units is connected with catalyst transport pipeline;The residual coke gasification portion
Mixed gas entrance with for conveying water vapour and O2Admission line be connected, the gas outlet in the hydrogenation catalyst gasification portion
It is connected with methane collection device.
Compared with prior art, the coal hydrogenation catalytic gasification device that the present invention is provided, by the coal dust of catalyst-supported units
Entrance is connected with power transportation pipe, and the catalyst inlet of catalyst-supported units is connected with catalyst transport pipeline, coal dust
Catalyst-supported units are delivered to by power transportation pipe and catalyst transport pipeline respectively with catalyst, are loaded in catalyst
In unit, coal dust and catalyst carry out the process of coal dust supported catalyst, generate the coal dust of supported catalyst;By supported catalyst
Coal dust be delivered to hydrogenation catalyst gasification reaction unit, hydrogenation catalyst gasification reaction dividing elements are hydrogenation catalyst gasification portion and residual
Coke gasification portion, both one circulating systems of composition, in the presence of catalyst, the coal dust and H of supported catalyst2Can be relatively low
Gasification temperature under be converted into CH4, while generating the residual burnt and aromatic series oil compounds rich in catalyst, hydrogenation is urged
Residual Jiao rich in catalyst that activating QI portion generates enters residual coke gasification portion with water vapour and O2Reaction generates H2And CO2, residual burnt gas
The H that change portion generates2And CO2Hydrogenation catalyst gasification portion can be recycled into again, further generate CH with coal dust4, rich in catalyst
Residual burnt and aromatic series oil compounds, so move in circles, when the reaction in coal hydrogenation catalytic gasification device reaches or is close to
During the thermodynamical equilibrium limit, it becomes possible to produce substantial amounts of CH4, improve CH4Generating rate, efficiency of carbon con version and hydrogenation catalyst
The CH of the gas outlet in gasification portion4Content, efficiency of carbon con version up to more than 95%, the CH of the gas outlet in hydrogenation catalyst gasification portion4Content
Up to 80%, and reduce CO, CO2Deng the generation of by-product, existing catalysis gasification technique gasification furnace outlet is efficiently solved
Mouth CH4Content is not high, need to separate CH again4The low problem of change and existing hydropyrolysis efficiency of carbon con version.Meanwhile, in coal dust and H2Occur
Hydrogenation catalyst gasification reaction generates CH4While, coal dust can also be with H2Reaction generates the benzene-toluene of high economic worth
The high added value aromatic oil class compound such as mixture (BTX), phenol-cresol-diformazan phenol mixture (PCX), naphthalene.
Description of the drawings
Accompanying drawing described herein is used for providing a further understanding of the present invention, constitutes the part of the present invention, this
Bright schematic description and description does not constitute inappropriate limitation of the present invention for explaining the present invention.In the accompanying drawings:
Fig. 1 is the structural representation of coal hydrogenation catalytic gasification device provided by the present invention, wherein, hydrogenation catalyst gasification portion
It is integral type device with residual coke gasification portion;
Fig. 2 is another kind of structural representation of coal hydrogenation catalytic gasification device provided by the present invention, wherein, hydrogenation catalyst
Gasification portion and residual coke gasification portion are two part arrangement;
Fig. 3 is the flow chart of coal hydrogenation catalysis gasification method provided by the present invention.
Reference:
1- catalyst-supported units;2- hydrogenation catalyst gasification reaction units;
201- hydrogenation catalyst gasifications portion;The residual coke gasification portions of 202-;
3- deslagging units;4- catalyst recovery units;
5- gas solid separation units;6- indirect condensing units;
7- gas purification units;8- hydrogen separation units.
Specific embodiment
Objects, features and advantages to enable technical scheme proposed by the invention become apparent from understandable, state.Obviously,
A part of embodiment of only the proposed technical scheme of described embodiment, rather than the embodiment of whole.Based on this
Embodiment in invention, it is all other that those of ordinary skill in the art are obtained on the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
Fig. 1~2 are referred to, the invention provides a kind of coal hydrogenation catalytic gasification device, including 1 He of catalyst-supported units
Hydrogenation catalyst gasification reaction unit 2, hydrogenation catalyst gasification reaction unit 2 include 201 He of hydrogenation catalyst gasification portion being mutually connected
Residual coke gasification portion 202, wherein, the coal powder entrance of catalyst-supported units 1 is connected with power transportation pipe, catalyst-supported units
1 discharge is connected with the coal powder entrance in hydrogenation catalyst gasification portion 201;The catalyst inlet of catalyst-supported units 1 with urge
Agent conveyance conduit is connected;The mixed gas entrance in residual coke gasification portion 202 with for conveying water vapour and O29 phase of admission line
Even, the gas outlet in hydrogenation catalyst gasification portion 201 is connected with methane collection device.
Catalyst-supported units 1 are used for coal dust supported catalyst process, and hydrogenation catalyst gasification portion 201 is used for coal dust and H2Enter
Row hydrogenation catalyst gasification reaction, residual coke gasification portion 202 are used for residual burnt and water vapour and O2Carry out residual coke gasification reaction.
The course of work of the coal hydrogenation catalytic gasification device for providing to the present invention below in conjunction with the accompanying drawings is as follows:
S1:Coal dust and catalyst are carried out into the process of coal dust supported catalyst in catalyst-supported units 1, load is generated and is urged
The coal dust of agent.
S2:The coal dust of supported catalyst enters hydrogenation catalyst gasification portion 201, in the presence of catalyst so that load is urged
The coal dust of agent and H existing in hydrogen catalysis gasification portion 2022Generation hydrogenation catalyst gasification reaction generates CH4, rich in catalyst
Residual burnt and aromatic series oil compounds, existing CO in hydrogen catalysis gasification portion 2022With H2Reaction generates CH4。
Specifically, due in hydrogenation catalyst gasification portion 201 feed stock for blast furnace be supported catalyst coal dust, under catalyst action
The C-C bond fissions of carbon granule in coal dust generate the C atoms with reactivity, meanwhile, exist in hydrogenation catalyst gasification portion 201
H2, the presence of catalyst excites H2There is dissociation and generate the H atom with reactivity, in the presence of catalyst, the tool of generation
The H atom for having reactivity spills into the C atomic surfaces with reactivity and hydrogenation catalyst gasification reaction occurs and generates CH4。
S3:It is residual burnt into residual coke gasification portion 202, water vapour and O rich in catalyst2Mixed gas pass through admission line
9 are passed through residual coke gasification portion 202, in the presence of catalyst so that residual burnt and water vapour, O rich in catalyst2Mixed gas
Carry out residual coke gasification reaction and generate H2、CO2。
S4:The H of generation2、CO2It is delivered to hydrogenation catalyst gasification portion 201, the coal dust of supported catalyst and the H for generating2Occur
Hydrogenation catalyst gasification reaction generates CH4, the residual burnt and aromatic series oil compounds rich in catalyst, the CO of generation2With H2Occur
Reaction generates CH4。
S5:Repeat step S3~S4, until residual Jiao rich in catalyst is converted into residue rich in catalyst, and (residue contains
10%) carbon amounts <, obtains carrying H secretly2、CO2, dust and aromatic series oil compounds CH4。
Compared with prior art, the coal hydrogenation catalytic gasification device that the present invention is provided, by the coal dust of catalyst-supported units 1
Entrance is connected with power transportation pipe, and the catalyst inlet of catalyst-supported units 1 is connected with catalyst transport pipeline, coal dust
Catalyst-supported units 1 are delivered to by power transportation pipe and catalyst transport pipeline respectively with catalyst, it is negative in catalyst
In carrier unit 1, coal dust and catalyst carry out the process of coal dust supported catalyst, generate the coal dust of supported catalyst;Load is urged
The coal dust of agent is delivered to hydrogenation catalyst gasification reaction unit 2, and hydrogenation catalyst gasification reaction unit 2 is divided into hydrogenation catalyst gasification
Portion 201 and residual coke gasification portion 202, both composition one circulating system, in the presence of catalyst, the coal dust of supported catalyst with
H2CH can be converted under relatively low gasification temperature4, while generating the residual burnt and aromatic series oils rich in catalyst
Compound, the residual burnt residual coke gasification portion 202 that enters rich in catalyst that hydrogenation catalyst gasification portion 201 generates is with water vapour and O2Reaction
Generate H2And CO2, the H that residual coke gasification portion 202 generates2And CO2Hydrogenation catalyst gasification portion 201 can be recycled into again, further with
Coal dust generates CH4, the residual burnt and aromatic series oil compounds rich in catalyst, so move in circles, when coal hydrogenation is catalyzed gas
Makeup put in reaction when reaching or be close to thermodynamical equilibrium limit state, it becomes possible to produce substantial amounts of CH4, improve CH4Life
Into the CH of the gas outlet of speed, efficiency of carbon con version and hydrogenation catalyst gasification portion 2014Content, efficiency of carbon con version up to more than 95%, plus
The CH of the gas outlet in hydrogen catalysis gasification portion 2014Content is up to 80%, and reduces CO, CO2Deng the generation of by-product, effectively
Solve existing catalysis gasification technique gasification furnace gas outlet CH4Content is not high, need to separate CH again4Change and existing hydropyrolysis carbon turns
The low problem of rate.Meanwhile, in coal dust and H2Generation hydrogenation catalyst gasification reaction generates CH4While, coal dust can also be with H2Instead
Benzene-toluene mixture (BTX), phenol-cresol-diformazan phenol mixture (PCX), naphthalene of high economic worth etc. should be generated
High added value aromatic series oil compounds.
Here, it should be noted that, although, the H in initial reaction stage, air2And CO2Content it is relatively low, and generate CH4、
Residual Jiao rich in catalysis collection is less, but, due to the hydrogenation catalyst gasification portion of the coal hydrogenation catalytic gasification device that the present invention is provided
201 and residual coke gasification portion 202 be a circulating system, when circulating system reaches dynamic equilibrium, it becomes possible to produce substantial amounts of H2
And CO2, so as to generate substantial amounts of CH4。
Preferably, hydrogenation catalyst gasification portion 201 the position of gravity direction higher than residual coke gasification portion 202 in gravity direction
Position;The CH generated in hydrogenation catalyst gasification portion 201 so above4Discharge from the top in hydrogenation catalyst gasification portion 201,
Residual Jiao rich in catalyst for generating falls under gravity into underlying residual coke gasification portion 202 with water vapour and O2Instead
H should be generated2And CO2, the high temperature H generated in residual coke gasification portion 2022And CO2Ascend into hydrogenation catalyst gasification portion above
201 further participate in reaction.It can be seen that, the movement or flowing of the above-mentioned residual burnt and various gas rich in catalyst are to utilize gravity
Or the effect of air-flow, without the need for additional power device, realize following automatically for hydrogenation catalyst gasification portion 201 and residual coke gasification portion 202
Ring.
Specifically, the hydrogenation catalyst gasification portion 201 and residual coke gasification portion 202 in hydrogenation catalyst gasification reaction unit 2 can be with
For the device of integral type, or two part arrangement.
When hydrogenation catalyst gasification portion 201 and residual coke gasification portion 202 are integral type device, hydrogenation catalyst gasification reaction unit
2 is gasification furnace, and gasification furnace is divided into hydrogenation catalyst gasification portion 201 and residual coke gasification portion 202, hydrogenation catalyst gasification portion along gravity direction
201 and residual coke gasification portion 202 without clear and definite boundary;Hydrogenation catalyst gasification portion 201 and residual coke gasification portion 202 are filled for integral type
Put, coal dust and H in hydrogenation catalyst gasification portion 2012Residual Jiao rich in catalyst generated after carrying out hydrogenation catalyst gasification reaction exists
Residual coke gasification portion 202 is fallen directly in the presence of gravity with water vapour and O2Reaction generates H2And CO2, it is raw in residual coke gasification portion 202
Into high temperature H2And CO2Hydrogenation catalyst gasification portion 201, hydrogenation catalyst gasification portion 201 and residual coke gasification portion 202 are ascended into directly
Between circulation need not move through pipeline so that reaction more fully, and can simplify the internal structure of device, after being conducive to
The maintenance of phase.
When hydrogenation catalyst gasification portion 201 and residual coke gasification portion 202 are two part arrangement, 201 He of hydrogenation catalyst gasification portion
It is hydrogenation catalyst gasification furnace that residual coke gasification portion 202 is gasification furnace, i.e. hydrogenation catalyst gasification portion 201, and residual coke gasification portion 202 is residual
Coke gasification stove.
It should be noted that hydrogenation catalyst gasification portion 201 can be fluid bed, residual coke gasification portion 202 can be fluid bed
Or moving bed.Hydrogenation catalyst gasification portion 201 adopts fluid bed, residual coke gasification portion 202 to adopt the concrete original of thermopnore or moving bed
Because being:The reaction occurred in hydrogenation catalyst gasification portion 201 is coal dust and H2Between the hydrogenation catalyst gasification reaction that carries out, select stream
The operation format of dynamic bed causes coal dust and H2It is fully contacted, and the operating rate of thermopnore is with hydrogenation catalyst gasification reaction speed more
Plus matching;And for residual coke gasification portion 202, the reaction occurred in residual coke gasification portion 202 is the residual burnt and water steaming rich in catalyst
Vapour and O2Between the residual coke gasification reaction that carries out, residual Jiao rich in catalyst is caused using the operation format of thermopnore or moving bed
With water vapour and O2Between be fully contacted, and the reaction rate that the operating rate of thermopnore or moving bed is reacted with residual coke gasification is more
Plus matching.Fluid bed, residual coke gasification portion 202 is adopted to adopt thermopnore or moving bed, Neng Goujin by hydrogenation catalyst gasification portion 201
One step improves CH4Generating rate, efficiency of carbon con version and hydrogenation catalyst gasification portion 201 gas outlet CH4Content.
Normally, coal hydrogenation catalytic gasification device of the invention also includes post-processing unit, and post-processing unit is included successively
Connected gas solid separation unit 5, indirect condensing unit 6, gas purification unit 7 and hydrogen separation unit 8, hydrogenation catalyst gasification portion
201 methane outlet pass sequentially through gas solid separation unit 5, indirect condensing unit 6, gas purification unit 7, for separating H2And CH4
Hydrogen separation unit 8 be connected with methane collection device.
When being embodied as, first, H will be carried secretly2、CO2, dust and aromatic series oil compounds CH4Into gas solid separation
Unit 5, by CH4、H2、CO2, aromatic series oil compounds and dust carry out gas solid separation, after obtaining dust and removing dust
Entrainment H2、CO2And the CH of aromatic series oil compounds4。
Then, H will be carried secretly2、CO2And the CH of aromatic series oil compounds4Lower the temperature into indirect condensing unit 6, reclaim heat
Volume production producing water vapor, the water vapour is delivered in residual coke gasification portion 202, with O2With the residual burnt gas of residual burnt generation rich in catalyst
Change reaction and generate H2And CO2, naturally it is also possible to directly vapor is delivered in steam turbine and is generated electricity;Meanwhile, according to boiling range
Difference can to obtain benzene-toluene mixture (BTX), phenol-cresol-diformazan phenol mixture (PCX), naphthalene contour attached
Value added aromatic series oil compounds, and the entrainment H of can be removed water vapour and aromatic series oil compounds2And CO2's
CH4。
Secondly, H will be carried secretly2And CO2CH4Deacidification process is carried out through gas purification unit 7, the CO in gas is removed2,
Obtain carrying H secretly2CH4。
Finally, carry H secretly2CH4Through hydrogen separation unit 8, by H2And CH4Separated, obtained CH4。
In above-mentioned post-processing unit, gas solid separation unit 5 can be multi-cyclone, using multi-cyclone
As gas solid separation unit 5, can more effectively by CH4、H2、CO2, aromatic series oil compounds separated with dust, obtain
The less CH of solid dust content4、H2、CO2, aromatic series oil compounds;Indirect condensing unit 6 can be multistage indirect heat exchange
Device, by reclaiming different heats, can produce the water vapour of different qualities;Hydrogen separation unit 8 can be preferably transformation suction
Attached hydrogen separation device, hydrogen psa segregation apparatuss have that power consumption is low, separate thoroughly, technological process is simple, automatization's journey
The features such as degree is high, environmental benefit is good, carries out H using hydrogen psa segregation apparatuss2And CH4Separation, can obtain purer
CH4, and automatization and the environmental protection of the coal hydrogenation catalytic gasification device for being more beneficial for realizing present invention offer.
Preferably, the dust outlet of gas solid separation unit 5 is connected with the dust inlet in residual coke gasification portion 202, gas solid separation
The gas outlet of unit 5 is connected with the gas feed of indirect condensing unit 6 so that the dust isolated in gas solid separation unit 5
Residual coke gasification portion 202 is delivered to water vapour and O2Reaction generates H2And CO2, further improve CH4Generating rate, carbon conversion
The CH of the gas outlet in rate and hydrogenation catalyst gasification portion 2014Content.
The hydrogen outlet of hydrogen separation unit 8 is connected with the hydrogen inlet in hydrogenation catalyst gasification portion 201, the H for isolating2It is defeated
Deliver to hydrogenation catalyst gasification portion 201 and hydrogenation catalyst gasification reaction generation CH occurs with coal dust4。
The coal hydrogenation catalytic gasification device of the present invention also includes deslagging unit 3 and catalyst recovery unit 4, residual coke gasification portion
202 solid discharge is passed sequentially through deslagging unit 3, catalyst recovery unit 4 and is connected with catalyst-supported units 1.
When being embodied as, when the reaction in coal hydrogenation catalytic gasification device reaches capacity state, after coal dust deep pyrolytic
The residue rich in catalyst of the C content < 10% for obtaining will be delivered to dreg removing system 3 from residual coke gasification portion 202 and catalyst is returned
Receiving unit 4 carries out catalyst recovery, and the catalyst transport of recovery is recycled to catalyst-supported units 1, improves catalyst
Utilization rate.
Present invention also offers a kind of coal hydrogenation catalysis gasification method, the method comprises the steps:
S1:Particle diameter is carried out into coal dust in catalyst-supported units 1 for below 6mm, the coal dust of water content < 5% and catalyst
The process of supported catalyst, generates the coal dust of supported catalyst.
S2:The coal dust of supported catalyst enters hydrogenation catalyst gasification portion 201, in the presence of catalyst so that load is urged
The coal dust of agent and H existing in hydrogen catalysis gasification portion 2022Generation hydrogenation catalyst gasification reaction generates CH4(shown in formula I),
Residual burnt and aromatic series oil compounds rich in catalyst, existing CO in hydrogen catalysis gasification portion 2022With H2Reaction is generated
CH4(as shown in Formula II);
C+2H2→CH4——(I)
4H2+CO2→CH4+2H2O——(II)
S3:It is residual burnt into residual coke gasification portion 202, water vapour and O rich in catalyst2Mixed gas pass through admission line
9 are passed through residual coke gasification portion 202, in the presence of catalyst so that residual burnt and water vapour, O rich in catalyst2Mixed gas
Carry out residual coke gasification reaction and generate H2、CO2(as shown in formula III~VI).
2C+2H2O→2H2+2CO——(III)
CO+H2O→CO2+H2——(IV)
2C+O2→2CO——(V)
C+O2→CO2——(VI)
S4:The H of generation2、CO2It is delivered to hydrogenation catalyst gasification portion 201, the coal dust of supported catalyst and the H for generating2Occur
Hydrogenation catalyst gasification reaction generates CH4, the residual burnt and aromatic series oil compounds rich in catalyst, the CO of generation2With H2Occur
Reaction generates CH4。
S5:Repeat step S3~S4, until residual Jiao rich in catalyst is converted into residue rich in catalyst, and (residue contains
10%) carbon amounts <, obtains carrying H secretly2、CO2, dust and aromatic series oil compounds CH4。
Compared with prior art, the coal hydrogenation catalysis gasification method that the present invention is provided, first, coal dust and catalyst is carried out
The process of coal dust supported catalyst, generates the coal dust of supported catalyst;Then, the coal dust of supported catalyst is delivered to hydrogenation to urge
Activating QI portion 201, in the presence of catalyst, the coal dust and H of supported catalyst2Can directly turn under relatively low gasification temperature
Turn to CH4, while the residual burnt and aromatic series oil compounds rich in catalyst are generated, what hydrogenation catalyst gasification portion 201 generated
The residual burnt residual coke gasification portion 202 that enters rich in catalyst is with water vapour and O2Reaction generates H2And CO2, residual coke gasification portion 202 generates
H2And CO2Hydrogenation catalyst gasification portion 201 can be recycled into again, further generate CH with coal dust4, residual Jiao rich in catalyst
And aromatic series oil compounds, so move in circles, when the reaction in coal hydrogenation catalytic gasification device reaches or is close to heating power
When learning reaching ability, it becomes possible to produce substantial amounts of CH4, improve CH4Generating rate, efficiency of carbon con version and hydrogenation catalyst gasification
The CH of the gas outlet in portion 2014Content, efficiency of carbon con version up to more than 95%, the CH of the gas outlet in hydrogenation catalyst gasification portion 2014Contain
Amount is up to 80%, and reduces CO, CO2Deng the generation of by-product, efficiently solve existing catalysis gasification technique gasification furnace and go out
QI KOU CH4Content is not high, need to separate CH again4The low problem of change and existing hydropyrolysis efficiency of carbon con version.Meanwhile, in coal dust and H2Send out
Raw hydrogenation catalyst gasification reaction generates CH4While, coal dust can also be with H2Reaction generates the benzene-toluene-diformazan of high economic worth
The high added value aromatic oil class compound such as benzol mixture (BTX), phenol-cresol-diformazan phenol mixture (PCX), naphthalene.
It should be noted that in the coal hydrogenation catalysis gasification method of the present invention, coal dust is chosen as brown coal powder, bituminous coal powder, secondary
One or more arbitrary proportion mixing in bituminous coal powder or anchracite duff, the preferably matter of brown coal powder, ub-bituminous coal powder or volatile matters
Amount percentage ratio is higher than one or more arbitrary proportion mixing in 30% bituminous coal powder.This is because, brown coal powder, ub-bituminous coal powder or
The features such as bituminous coal powder of the mass percent of volatile matters higher than 30% has low ash, low-sulfur, high volatile, strong activity, can obtain
Obtain more oil products and CH4。
In addition, the mode of coal dust supported catalyst be chosen as dry-mixed, dipping and part is dry-mixed, in partial immersion mixing method
It is a kind of.
For the selection of catalyst, catalyst can be single catalyst or composite catalyst.
When catalyst is single catalyst, the single catalyst is transition metal salt, preferably Fe salt, Co salt, Ni
One or more arbitrary proportion mixing of salt.
In the coal hydrogenation catalysis gasification method that the present invention is provided, catalyst is preferably composite catalyst, when catalyst is multiple
When closing catalyst, in composite catalyst, major catalyst is preferably one or more arbitrary proportion mixing of Fe salt, Co salt, Ni salt,
Promoter is preferably one or more arbitrary proportion mixing in the oxide of Ca salt, the oxide of Ca, Mg salt or Mg.
For composite catalyst, major catalyst is catalyzed C and H respectively2、CO2And H2Generate CH4Reaction, promoter
Mainly for increasing the dispersibility and catalysis activity of major catalyst, absorbability of the major catalyst in active sites is improved, formed
More dynamics model, suppresses inactivation, reduces inactivation probability, improves catalytic performance;It is rich in after hydrogenation catalyst gasification reaction simultaneously and urges
When residual Jiao of agent further carries out residual coke gasification, promoter, i.e. alkaline-earth metal catalyst, be conducive to residual coke gasification react to
Generate H2And CO2Direction is carried out.
Further, in the coal dust of supported catalyst, in composite catalyst, the quality of major catalyst accounts for the 3% of quality of pc
~8%, the quality of promoter accounts for the 0.2%~2% of quality of pc;Preferably:In the coal dust of supported catalyst, composite catalyzing
In agent, the quality of major catalyst accounts for the 4%~6% of quality of pc, and the quality of promoter accounts for the promoter of quality of pc
0.4%~0.8%.Wherein, due to active sites limited amount on the granule of coal dust, the addition of major catalyst is too high, active sites
After saturation, unnecessary major catalyst can not play catalytic action, and being excessively added increases can Financial cost;But, if sponsored
The addition of agent is too low, the active sites that cannot be catalyzed completely on the granule of coal dust, does not have expected catalytic effect, causes
Hydrogenation catalyst gasification furnace gas outlet CH4Content and efficiency of carbon con version are reduced;The adding too much of promoter then can same main catalytic
Active sites on the granule of agent competition coal dust, cause active sites to be covered by promoter, and then reduce the same active sites of major catalyst
Contact probability so that activity is reduced, and the addition of promoter is too low, then effectively cannot increase major catalyst dispersibility and
Catalysis activity, also cannot effectively suppress the inactivation of major catalyst, therefore, when catalyst is preferably composite catalyst, sponsor
The addition of agent and promoter is limited by catalytic performance and Technical Economy, in the coal dust of supported catalyst, compound to urge
In agent, the quality of major catalyst is defined to account for quality of pc 3%~8%, and the quality of promoter is defined to account for quality of pc
0.2%~2%;Preferably:In the coal dust of supported catalyst, in composite catalyst, the quality of major catalyst accounts for quality of pc
4%~6%, the quality of promoter accounts for the promoter 0.4%~0.8% of quality of pc.
Preferably, the operating pressure of hydrogenation catalyst gasification reaction is 0.5MPa-8MPa, and preferably 1MPa-7MPa, hydrogenation are urged
The reaction temperature for changing gasification reaction is 650 DEG C -900 DEG C, preferably 700 DEG C -800 DEG C.For the behaviour of hydrogenation catalyst gasification reaction
Make the selection of pressure, according to thermodynamical equilibrium, the operating pressure of hydrogenation catalyst gasification reaction more has in the range of 0.5MPa-8MPa
Beneficial to hydrogenation catalyst gasification reaction to generate CH4Direction carry out, it is possible to increase hydrogenation catalyst gasification reaction speed, increase unit
Treating capacity in time, higher than 8MPa, hydrogenation catalyst gasification reaction speed is too fast, meeting for the operating pressure of hydrogenation catalyst gasification reaction
Cause reaction uncontrollable, increase operational hazards, and high pressure is high to equipment requirements, increase equipment investment, and hydrogenation catalyst gasified reverse
The operating pressure answered is less than 0.5MPa, then be unfavorable for hydrogenation catalyst gasification reaction to generation CH4Direction carry out, reaction rate mistake
Slowly, unit interval treating capacity is reduced;For the selection of the reaction temperature of hydrogenation catalyst gasification reaction, catalyst is at 650 DEG C -900
C-C bond fissions can be more excited in coal in the range of DEG C and promotes H2Dissociation, H atom spills into the C Surface with reactivity
On react generation CH4, the reaction temperature of hydrogenation catalyst gasification reaction can cause sintering of catalyst to inactivate higher than 900 DEG C, and
Reaction temperature can then cause less than 650 DEG C that catalytic effect is good, reaction rate is slow.
Preferably, the operating pressure of residual coke gasification reaction is 0.5MPa-8MPa, and preferably 1MPa-7MPa, residual coke gasification are anti-
The reaction temperature answered is 800 DEG C -1000 DEG C.It is for the selection of the operating pressure of residual coke gasification reaction, according to thermodynamical equilibrium, residual
The operating pressure of coke gasification reaction is more beneficial for residual coke gasification in the range of 0.5MPa-8MPa and reacts to generation H2、CO2Direction
Carry out, it is possible to increase residual coke gasification reaction rate, the operating pressure of residual coke gasification reaction is higher than 8MPa, residual coke gasification reaction rate
It is too fast, reaction can be caused uncontrollable, increased operational hazards, and high pressure is high to equipment requirements, increase equipment investment, and residual coke gasification
The operating pressure of reaction is less than 0.5MPa, then be unfavorable for that residual coke gasification is reacted to generation CH4Direction carry out, reaction rate mistake
Slowly, unit interval treating capacity is reduced, and further, the operating pressure of residual coke gasification reaction is equal to the behaviour of hydrogenation catalyst gasification reaction
Make pressure, the system pressure of whole hydrogenation catalyst gasification reaction unit 2 keeps balance, is more beneficial for operation;For residual coke gasification
The selection of the reaction temperature of reaction, catalyst can promote residual coke gasification to react to generation H at 800 DEG C -1000 DEG C2、CO2Direction
Carry out, generate more H2、CO2For generating CH4。
The present invention provide coal hydrogenation catalysis gasification method after step s 5, also including post-processing stages, post processing rank
Section includes gas solid separation stage, indirect condensing stage, gas purification stage and Hydrogen Separation stage.
Specifically, the gas solid separation stage include:H will be carried secretly2、CO2, dust and aromatic series oil compounds CH4Into
Gas solid separation unit 5, by CH4、H2、CO2, aromatic series oil compounds and dust carry out gas solid separation, obtain dust and removing
Entrainment H after dust2、CO2And the CH of aromatic series oil compounds4。
The indirect condensing stage includes:H will be carried secretly2、CO2And the CH of aromatic series oil compounds4Into indirect condensing unit
6 coolings, reclaim heat, obtain benzene-toluene mixture (BTX), phenol-cresol-diformazan phenol mixture according to boiling range
(PCX), the high added value such as naphthalene aromatic oil class compound, and the entrainment H of be removed water vapour and aromatic series oil compounds2
And CO2CH4。
The gas purification stage includes:H will be carried secretly2And CO2CH4Deacidification process is carried out through gas purification unit 7, is removed
CO in gas2, obtain carrying H secretly2CH4。
The Hydrogen Separation stage includes:Entrainment H2CH4Through hydrogen separation unit 8, by H2And CH4Separated, obtained most
Finished product CH4。
Further, the dust that the gas solid separation stage obtains be delivered to residual coke gasification portion 202 further with water vapour and O2
Reaction generates H2And CO2, further improve CH4The gas of generating rate, efficiency of carbon con version and hydrogenation catalyst gasification portion 201 go out
The CH of mouth4Content.
Further, the H that the Hydrogen Separation stage obtains2It is delivered to hydrogenation catalyst gasification portion 201 further to occur with coal dust
Hydrogenation catalyst gasification reaction generates CH4。
The coal hydrogenation catalysis gasification method that the present invention is provided after step s 5, also includes:Catalyst recovery stage.
Specifically, catalyst recovery stage is the residue rich in catalyst of C content < 10% through dreg removing system 3 and urges
Agent recovery unit 4 carries out catalyst recovery, and the catalyst transport of recovery is recycled to catalyst-supported units 1, improve
The utilization rate of catalyst.
It should be noted that:The mode of catalyst recovery stage be washing, pickling, alkali cleaning, ammonia leaching in one or more,
Specifically can be selected according to practical situation.
Several optional embodiments of the coal hydrogenation catalysis gasification method of present invention offer are given below in conjunction with the accompanying drawings, and which is only
Indicate that, and do not lie in restriction protection scope of the present invention.
Embodiment one
A kind of coal hydrogenation catalysis gasification method is present embodiments provided, the method comprises the steps:
S1:Particle diameter is carried out in catalyst-supported units 1 for below 6mm, the anchracite duff of water content < 5% and catalyst
It is dry-mixed, the anchracite duff of load Fe salt is generated, catalyst is Fe salt.
S2:The anchracite duff of supported catalyst enters hydrogenation catalyst gasification portion 201, in the presence of catalyst so that negative
The anchracite duff of carried catalyst and H existing in hydrogen catalysis gasification portion 2022Generation hydrogenation catalyst gasification reaction generates CH4, it is rich
Residual burnt and aromatic series oil compounds containing catalyst, existing CO in hydrogen catalysis gasification portion 2022With H2Reaction is generated
CH4, wherein, the operating pressure of hydrogenation catalyst gasification reaction is 0.5MPa, and the reaction temperature of hydrogenation catalyst gasification reaction is 900
℃。
S3:It is residual burnt into residual coke gasification portion 202, water vapour and O rich in catalyst2Mixed gas pass through admission line
9 are passed through residual coke gasification portion 202, in the presence of catalyst so that residual burnt and water vapour, O rich in catalyst2Mixed gas
Carry out residual coke gasification reaction and generate H2、CO2, wherein, the operating pressure of residual coke gasification reaction is 0.5MPa, residual coke gasification reaction
Reaction temperature is 1000 DEG C.
S4:The H of generation2、CO2It is delivered to hydrogenation catalyst gasification portion 201, the anchracite duff of supported catalyst and the H for generating2
Generation hydrogenation catalyst gasification reaction generates CH4, the residual burnt and aromatic series oil compounds rich in catalyst, the CO of generation2With H2
React generation CH4;
S5:Repeat step S3~S4, until residual Jiao rich in catalyst is converted into residue rich in catalyst, and (residue contains
10%) carbon amounts <, obtains carrying H secretly2、CO2, dust and aromatic series oil compounds CH4。
S6:H will be carried secretly2、CO2, dust and aromatic series oil compounds CH4Carried out successively the gas solid separation stage,
Indirect condensing stage, gas purification stage and Hydrogen Separation stage, obtain final products CH4;The powder that the gas solid separation stage obtains
Dirt be delivered to residual coke gasification portion 202 further with water vapour and O2Reaction generates H2And CO2;The H that the Hydrogen Separation stage obtains2It is defeated
Deliver to hydrogenation catalyst gasification portion 201 and hydrogenation catalyst gasification reaction generation CH further occurs with anchracite duff4;C content < 10%
The residue rich in catalyst washed through dreg removing system 3 and catalyst recovery unit 4, the catalyst transport of recovery is to urging
Agent load unit 1 is recycled.
Can be obtained by test, the efficiency of carbon con version of the coal hydrogenation catalysis gasification method that the present embodiment is provided is more than 95%, plus
The CH of the gas outlet in hydrogen catalysis gasification portion 2014Volume content be 80%.
Embodiment two
A kind of coal hydrogenation catalysis gasification method is present embodiments provided, the method comprises the steps:
S1:It is that below 6mm, the ub-bituminous coal powder of water content < 5%, catalyst are carried out in catalyst-supported units 1 by particle diameter
Dipping and part are dry-mixed, generate the ub-bituminous coal powder of supported catalyst, and catalyst is the mixture of Co salt and Ni salt.
S2:The ub-bituminous coal powder of the mixture of supported catalyst enters hydrogenation catalyst gasification portion 201, in the effect of catalyst
Under so that the ub-bituminous coal powder of supported catalyst and H existing in hydrogen catalysis gasification portion 2022Generation hydrogenation catalyst gasification reaction
Generate CH4, the residual burnt and aromatic series oil compounds rich in catalyst, existing CO in hydrogen catalysis gasification portion 2022With H2
Reaction generates CH4, wherein, the operating pressure of hydrogenation catalyst gasification reaction is 8MPa, the reaction temperature of hydrogenation catalyst gasification reaction
For 650 DEG C.
S3:It is residual burnt into residual coke gasification portion 202, water vapour and O rich in catalyst2Mixed gas pass through admission line
9 are passed through residual coke gasification portion 202, in the presence of catalyst so that residual burnt and water vapour, O rich in catalyst2Mixed gas
Carry out residual coke gasification reaction and generate H2、CO2, wherein, the operating pressure of residual coke gasification reaction is 8MPa, and it is anti-that residual coke gasification reacts
Temperature is answered to be 800 DEG C.
S4:The H of generation2、CO2It is delivered to hydrogenation catalyst gasification portion 201, the ub-bituminous coal powder of supported catalyst and the H for generating2
Generation hydrogenation catalyst gasification reaction generates CH4, the residual burnt and aromatic series oil compounds rich in catalyst, the CO of generation2With H2
React generation CH4;
S5:Repeat step S3~S4, until residual Jiao rich in catalyst is converted into rich in Co salt and the mixture of Ni salt
Residue (phosphorus content < 10% of residue), obtains carrying H secretly2、CO2, dust and aromatic series oil compounds CH4。
S6:H will be carried secretly2、CO2, dust and aromatic series oil compounds CH4Carried out successively the gas solid separation stage,
Indirect condensing stage, gas purification stage and Hydrogen Separation stage, obtain final products CH4;The powder that the gas solid separation stage obtains
Dirt be delivered to residual coke gasification portion 202 further with water vapour and O2Reaction generates H2And CO2;The H that the Hydrogen Separation stage obtains2It is defeated
Deliver to hydrogenation catalyst gasification portion 201 and hydrogenation catalyst gasification reaction generation CH further occurs with ub-bituminous coal powder4;C content < 10%
The residue rich in catalyst carry out pickling through dreg removing system 3 and catalyst recovery unit 4, the catalyst transport of recovery is to urging
Agent load unit 1 is recycled.
Can be obtained by test, the efficiency of carbon con version of the coal hydrogenation catalysis gasification method that the present embodiment is provided is more than 96%, plus
The CH of the gas outlet in hydrogen catalysis gasification portion 2014Volume content be 82%.
Embodiment three
A kind of coal hydrogenation catalysis gasification method is present embodiments provided, the method comprises the steps:
S1:It is that below 6mm, the coal dust intermixture of water content < 5%, catalyst enter in catalyst-supported units 1 by particle diameter
Row dipping and part are dry-mixed, generate the coal dust intermixture of supported catalyst, and coal dust intermixture is the matter of ub-bituminous coal powder and volatile matters
Mixture of the amount percentage ratio higher than 30% bituminous coal powder, catalyst are composite catalyst, and the major catalyst of composite catalyst is Fe
Salt, promoter are Mg salt, and the quality of Fe salt accounts for 0.2% that the quality of 3%, the Mg salt of the quality of coal dust accounts for the quality of coal dust.
S2:The coal dust intermixture of supported catalyst enters hydrogenation catalyst gasification portion 201, in the presence of catalyst so that
The coal dust intermixture of supported catalyst and H existing in hydrogen catalysis gasification portion 2022Generation hydrogenation catalyst gasification reaction is generated
CH4, the residual burnt and aromatic series oil compounds rich in catalyst, existing CO in hydrogen catalysis gasification portion 2022With H2Reaction
Generate CH4, wherein, the operating pressure of hydrogenation catalyst gasification reaction is 1MPa, and the reaction temperature of hydrogenation catalyst gasification reaction is 800
℃。
S3:It is residual burnt into residual coke gasification portion 202, water vapour and O rich in catalyst2Mixed gas pass through admission line
9 are passed through residual coke gasification portion 202, under catalyst action so that residual burnt and water vapour, O rich in catalyst2Mixed gas enter
The residual coke gasification reaction of row generates H2、CO2, wherein, the operating pressure of residual coke gasification reaction is 1MPa, the reaction of residual coke gasification reaction
Temperature is 1000 DEG C.
S4:The H of generation2、CO2It is delivered to hydrogenation catalyst gasification portion 201, coal dust intermixture and the generation of supported catalyst
H2Generation hydrogenation catalyst gasification reaction generates CH4, the residual burnt and aromatic series oil compounds rich in catalyst, the CO of generation2With
H2React generation CH4;
S5:Repeat step S3~S4, until residual Jiao rich in catalyst is converted into residue rich in catalyst, and (residue contains
10%) carbon amounts <, obtains carrying H secretly2、CO2, dust and aromatic series oil compounds CH4。
S6:H will be carried secretly2、CO2, dust and aromatic series oil compounds CH4Carried out successively the gas solid separation stage,
Indirect condensing stage, gas purification stage and Hydrogen Separation stage, obtain final products CH4;The powder that the gas solid separation stage obtains
Dirt be delivered to residual coke gasification portion 202 further with water vapour and O2Reaction generates H2And CO2;The H that the Hydrogen Separation stage obtains2It is defeated
Deliver to hydrogenation catalyst gasification portion 201 and hydrogenation catalyst gasification reaction generation CH further occurs with ub-bituminous coal powder4;C content < 10%
The residue rich in Co salt and the mixture of Ni salt carry out alkali cleaning through dreg removing system 3 and catalyst recovery unit 4, recovery is urged
Agent is delivered to catalyst-supported units 1 and recycles.
Can be obtained by test, the efficiency of carbon con version of the coal hydrogenation catalysis gasification method that the present embodiment is provided is more than 97%, plus
The CH of the gas outlet in hydrogen catalysis gasification portion 2014Volume content be 85%.
Example IV
A kind of coal hydrogenation catalysis gasification method is present embodiments provided, the method comprises the steps:
S1:It is that below 6mm, the coal dust intermixture of water content < 5%, catalyst enter in catalyst-supported units 1 by particle diameter
Row partial immersion mixing method, generates the coal dust intermixture of supported catalyst, and coal dust intermixture is the matter of ub-bituminous coal powder and volatile matters
Mixture of the amount percentage ratio higher than 30% bituminous coal powder, catalyst are composite catalyst, and the major catalyst of composite catalyst is Co
Salt, promoter are Ca salt and the hopcalite of Mg, and the quality of Co salt accounts for 8%, the Ca salt and Mg of the quality of coal dust
The quality of hopcalite accounts for the 2% of the quality of coal dust.
S2:The coal dust intermixture of supported catalyst enters hydrogenation catalyst gasification portion 201, in the presence of catalyst so that
The coal dust intermixture of supported catalyst and H existing in hydrogen catalysis gasification portion 2022Generation hydrogenation catalyst gasification reaction is generated
CH4, the residual burnt and aromatic series oil compounds rich in catalyst, existing CO in hydrogen catalysis gasification portion 2022With H2Reaction
Generate CH4, wherein, the operating pressure of hydrogenation catalyst gasification reaction is 7MPa, and the reaction temperature of hydrogenation catalyst gasification reaction is 700
℃。
S3:It is residual burnt into residual coke gasification portion 202, water vapour and O rich in catalyst2Mixed gas pass through admission line
9 are passed through residual coke gasification portion 202, under catalyst action so that residual burnt and water vapour, O rich in catalyst2Mixed gas enter
The residual coke gasification reaction of row generates H2、CO2, wherein, the operating pressure of residual coke gasification reaction is 7MPa, the reaction of residual coke gasification reaction
Temperature is 800 DEG C.
S4:The H of generation2、CO2It is delivered to hydrogenation catalyst gasification portion 201, coal dust intermixture and the generation of supported catalyst
H2Generation hydrogenation catalyst gasification reaction generates CH4, the residual burnt and aromatic series oil compounds rich in catalyst, the CO of generation2With
H2React generation CH4;
S5:Repeat step S3~S4, until residual Jiao rich in catalyst is converted into residue rich in catalyst, and (residue contains
10%) carbon amounts <, obtains carrying H secretly2、CO2, dust and aromatic series oil compounds CH4。
S6:H will be carried secretly2、CO2, dust and aromatic series oil compounds CH4Carried out successively the gas solid separation stage,
Indirect condensing stage, gas purification stage and Hydrogen Separation stage, obtain final products CH4;The powder that the gas solid separation stage obtains
Dirt be delivered to residual coke gasification portion 202 further with water vapour and O2Reaction generates H2And CO2;The H that the Hydrogen Separation stage obtains2It is defeated
Deliver to hydrogenation catalyst gasification portion 201 and hydrogenation catalyst gasification reaction generation CH further occurs with ub-bituminous coal powder4;C content < 10%
The residue rich in Co salt and the mixture of Ni salt carry out ammonia leaching through dreg removing system 3 and catalyst recovery unit 4, recovery is urged
Agent is delivered to catalyst-supported units 1 and recycles.
Can be obtained by test, the efficiency of carbon con version of the coal hydrogenation catalysis gasification method that the present embodiment is provided is more than 97%, plus
The CH of the gas outlet in hydrogen catalysis gasification portion 2014Volume content be 88%.
Embodiment five
A kind of coal hydrogenation catalysis gasification method is present embodiments provided, the method comprises the steps:
S1:It is that below 6mm, the coal dust intermixture of water content < 5%, catalyst enter in catalyst-supported units 1 by particle diameter
Row partial immersion mixing method, generates the coal dust intermixture of supported catalyst, and coal dust intermixture is brown coal powder and ub-bituminous coal powder, is catalyzed
Agent is composite catalyst, and the major catalyst of composite catalyst is Ni salt, and promoter is the hopcalite of Ca salt and Ca,
The quality of Ni salt accounts for the quality that the quality of the hopcalite of 4%, the Ca salt and Ca of the quality of coal dust accounts for coal dust
0.4%.
S2:The coal dust intermixture of supported catalyst enters hydrogenation catalyst gasification portion 201, in the presence of catalyst so that
The coal dust intermixture of supported catalyst and H existing in hydrogen catalysis gasification portion 2022Generation hydrogenation catalyst gasification reaction is generated
CH4, the residual burnt and aromatic series oil compounds rich in catalyst, existing CO in hydrogen catalysis gasification portion 2022With H2Reaction
Generate CH4, wherein, the operating pressure of hydrogenation catalyst gasification reaction is 7MPa, and the reaction temperature of hydrogenation catalyst gasification reaction is 700
℃。
S3:It is residual burnt into residual coke gasification portion 202, water vapour and O rich in catalyst2Mixed gas pass through admission line
9 are passed through residual coke gasification portion 202, under catalyst action so that residual burnt and water vapour, O rich in catalyst2Mixed gas enter
The residual coke gasification reaction of row generates H2、CO2, wherein, the operating pressure of residual coke gasification reaction is 7MPa, the reaction of residual coke gasification reaction
Temperature is 800 DEG C.
S4:The H of generation2、CO2It is delivered to hydrogenation catalyst gasification portion 201, coal dust intermixture and the generation of supported catalyst
H2Generation hydrogenation catalyst gasification reaction generates CH4, the residual burnt and aromatic series oil compounds rich in catalyst, the CO of generation2With
H2React generation CH4;
S5:Repeat step S3~S4, until residual Jiao rich in catalyst is converted into residue rich in catalyst, and (residue contains
10%) carbon amounts <, obtains carrying H secretly2、CO2, dust and aromatic series oil compounds CH4。
S6:H will be carried secretly2、CO2, dust and aromatic series oil compounds CH4Carried out successively the gas solid separation stage,
Indirect condensing stage, gas purification stage and Hydrogen Separation stage, obtain final products CH4;The powder that the gas solid separation stage obtains
Dirt be delivered to residual coke gasification portion 202 further with water vapour and O2Reaction generates H2And CO2;The H that the Hydrogen Separation stage obtains2It is defeated
Deliver to hydrogenation catalyst gasification portion 201 and hydrogenation catalyst gasification reaction generation CH further occurs with ub-bituminous coal powder4;C content < 10%
The residue rich in Co salt and the mixture of Ni salt carry out ammonia leaching through dreg removing system 3 and catalyst recovery unit 4, recovery is urged
Agent is delivered to catalyst-supported units 1 and recycles.
Can be obtained by test, the efficiency of carbon con version of the coal hydrogenation catalysis gasification method that the present embodiment is provided is more than 97%, plus
The CH of the gas outlet in hydrogen catalysis gasification portion 2014Volume content be 90%.
Embodiment six
A kind of coal hydrogenation catalysis gasification method is present embodiments provided, the method comprises the steps:
S1:It is that below 6mm, the coal dust intermixture of water content < 5%, catalyst enter in catalyst-supported units 1 by particle diameter
Row partial immersion mixing method, generates the coal dust intermixture of supported catalyst, and coal dust intermixture is brown coal powder and ub-bituminous coal powder, is catalyzed
Agent is composite catalyst, and the major catalyst of composite catalyst is Ni salt, and promoter is the hopcalite of Ca salt and Ca,
The quality of Ni salt accounts for the quality that the quality of the hopcalite of 6%, the Ca salt and Ca of the quality of coal dust accounts for coal dust
0.8%.
S2:The coal dust intermixture of supported catalyst enters hydrogenation catalyst gasification portion 201, in the presence of catalyst so that
The coal dust intermixture of supported catalyst and H existing in hydrogen catalysis gasification portion 2022Generation hydrogenation catalyst gasification reaction is generated
CH4, the residual burnt and aromatic series oil compounds rich in catalyst, existing CO in hydrogen catalysis gasification portion 2022With H2Reaction
Generate CH4, wherein, the operating pressure of hydrogenation catalyst gasification reaction is 7MPa, and the reaction temperature of hydrogenation catalyst gasification reaction is 700
℃。
S3:It is residual burnt into residual coke gasification portion 202, water vapour and O rich in catalyst2Mixed gas pass through admission line
9 are passed through residual coke gasification portion 202, under catalyst action so that residual burnt and water vapour, O rich in catalyst2Mixed gas enter
The residual coke gasification reaction of row generates H2、CO2, wherein, the operating pressure of residual coke gasification reaction is 7MPa, the reaction of residual coke gasification reaction
Temperature is 800 DEG C.
S4:The H of generation2、CO2It is delivered to hydrogenation catalyst gasification portion 201, coal dust intermixture and the generation of supported catalyst
H2Generation hydrogenation catalyst gasification reaction generates CH4, the residual burnt and aromatic series oil compounds rich in catalyst, the CO of generation2With
H2React generation CH4;
S5:Repeat step S3~S4, until residual Jiao rich in catalyst is converted into residue rich in catalyst, and (residue contains
10%) carbon amounts <, obtains carrying H secretly2、CO2, dust and aromatic series oil compounds CH4。
S6:H will be carried secretly2、CO2, dust and aromatic series oil compounds CH4Carried out successively the gas solid separation stage,
Indirect condensing stage, gas purification stage and Hydrogen Separation stage, obtain final products CH4;The powder that the gas solid separation stage obtains
Dirt be delivered to residual coke gasification portion 202 further with water vapour and O2Reaction generates H2And CO2;The H that the Hydrogen Separation stage obtains2It is defeated
Deliver to hydrogenation catalyst gasification portion 201 and hydrogenation catalyst gasification reaction generation CH further occurs with ub-bituminous coal powder4;C content < 10%
The residue rich in Co salt and the mixture of Ni salt carry out ammonia leaching through dreg removing system 3 and catalyst recovery unit 4, recovery is urged
Agent is delivered to catalyst-supported units 1 and recycles.
Can be obtained by test, the efficiency of carbon con version of the coal hydrogenation catalysis gasification method that the present embodiment is provided is more than 97%, plus
The CH of the gas outlet in hydrogen catalysis gasification portion 2014Volume content be 94%.
The above, the only specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, any
Those familiar with the art the invention discloses technical scope in, change or replacement can be readily occurred in, should all be contained
Cover within protection scope of the present invention.Therefore, protection scope of the present invention should be defined by the scope of the claims.
Claims (17)
1. a kind of coal hydrogenation catalysis gasification method, it is characterised in that the method comprises the steps:
S1:Coal dust and catalyst are carried out into the process of coal dust supported catalyst, the coal dust of supported catalyst is generated;
S2:The coal dust of supported catalyst enters hydrogenation catalyst gasification portion, in the presence of catalyst so that the coal of supported catalyst
Powder and H existing in hydrogenation catalyst gasification portion2Generation hydrogenation catalyst gasification reaction generates CH4, the residual burnt and virtue containing catalyst
Fragrant race's oil compounds, existing CO in hydrogenation catalyst gasification portion2With H2Reaction generates CH4;
S3:It is residual burnt into residual coke gasification portion, water vapour and O containing catalyst2Mixed gas be passed through the residual coke gasification portion,
In the presence of catalyst so that residual burnt and water vapour, O containing catalyst2Mixed gas carry out the reaction of residual coke gasification and generate H2、
CO2;
S4:The H of generation2、CO2It is delivered to the hydrogen catalysis gasification portion that adds, the coal dust of supported catalyst and the H for generating2Generation is hydrogenated with
Catalytic gasification reaction generates CH4, the residual burnt and aromatic series oil compounds containing catalyst, the CO of generation2With H2React life
Into CH4;
S5:Repeat step S3~S4, until residual Jiao containing catalyst is converted into the residue containing catalyst, obtains carrying H secretly2、CO2, powder
The CH of dirt and aromatic series oil compounds4。
2. coal hydrogenation catalysis gasification method according to claim 1, it is characterised in that the coal dust is brown coal powder, bituminous coal
One or more arbitrary proportion mixing in powder, ub-bituminous coal powder or anchracite duff.
3. coal hydrogenation catalysis gasification method according to claim 2, it is characterised in that in the S1, the grain of the coal dust
Footpath is in below 6mm, water content < 5% of coal dust.
4. coal hydrogenation catalysis gasification method according to claim 1, it is characterised in that the catalyst is single catalyst
Or composite catalyst;Wherein,
The single catalyst is transition metal salt;
The composite catalyst includes major catalyst and promoter, and the major catalyst is transition metal salt.
5. coal hydrogenation catalysis gasification method according to claim 4, it is characterised in that when catalyst is single catalyst
When, the single catalyst is one or more arbitrary proportion mixing of Fe salt, Co salt, Ni salt.
6. coal hydrogenation catalysis gasification method according to claim 4, it is characterised in that when catalyst is composite catalyst
When, the major catalyst in the composite catalyst be Fe salt, Co salt, one or more of Ni salt, the composite catalyst
In promoter be the one or more arbitrary proportion mixing in the oxide of Ca salt, the oxide of Ca, Mg salt or Mg.
7. coal hydrogenation catalysis gasification method according to claim 6, it is characterised in that the coal dust of the supported catalyst
In, in composite catalyst, the quality of major catalyst accounts for the 3%~8% of quality of pc;The quality of promoter accounts for quality of pc
0.2%~2%.
8. coal hydrogenation catalysis gasification method according to claim 1, it is characterised in that the hydrogenation catalyst gasification reaction
Operating pressure is 0.5MPa-8MPa, and the reaction temperature of the hydrogenation catalyst gasification reaction is 650 DEG C -900 DEG C;
The operating pressure of the residual coke gasification reaction is 0.5MPa-8MPa, the reaction temperature of residual coke gasification reaction is 800 DEG C-
1000℃。
9. coal hydrogenation catalysis gasification method according to claim 1, it is characterised in that after the S5, also including gas
Gu separation phase, indirect condensing stage, gas purification stage and Hydrogen Separation stage, wherein,
The gas solid separation stage includes:H will be carried secretly2、CO2, dust and aromatic series oil compounds CH4Carry out gas-solid point
From, obtain dust and remove dust after entrainment H2、CO2And the CH of aromatic series oil compounds4;
The indirect condensing stage includes:H will be carried secretly2、CO2And the CH of aromatic series oil compounds4Lowered the temperature, reclaimed heat
Amount, obtains aromatic series oil compounds and removes the entrainment H of water vapour and aromatic series oil compounds2And CO2CH4;
The gas purification stage includes:H will be carried secretly2And CO2CH4Deacidification process is carried out, the CO in gas is removed2, pressed from both sides
Band H2CH4;
The Hydrogen Separation stage includes:H will be carried secretly2CH4Separated, obtained CH4。
10. coal hydrogenation catalysis gasification method according to claim 9, it is characterised in that the gas solid separation stage also wraps
Include:Dust is delivered to into the residual coke gasification portion with water vapour and O2Reaction generates H2And CO2;
The Hydrogen Separation stage also includes:By H2It is delivered to hydrogenation catalyst gasification portion and hydrogenation catalyst gasification reaction occurs with coal dust
Generate CH4。
11. coal hydrogenation catalysis gasification methods according to claim 1, it is characterised in that after the S5, including catalysis
Agent recovery stage;
The catalyst recovery stage includes:Residue containing catalyst is carried out into catalyst recovery, the catalyst transport of recovery is extremely
Catalyst-supported units are recycled.
12. a kind of coal hydrogenation catalytic gasification devices, it is characterised in that add for the coal as described in any one of claim 1~11
Hydrogen catalysis gasification process, the coal hydrogenation catalytic gasification device include:Catalyst-supported units and hydrogenation catalyst gasification reaction list
Unit;The hydrogenation catalyst gasification reaction unit includes the hydrogenation catalyst gasification portion being mutually connected and residual coke gasification portion;Wherein,
The coal powder entrance of the catalyst-supported units is connected with power transportation pipe, and the coal dust of the catalyst-supported units goes out
Mouth is connected with the coal powder entrance in hydrogenation catalyst gasification portion;The catalyst inlet and catalyst transport of the catalyst-supported units
Road is connected;
The mixed gas entrance in the residual coke gasification portion with for conveying water vapour and O2Admission line be connected, the hydrogenation is urged
The gas outlet in activating QI portion is connected with methane collection device.
13. coal hydrogenation catalytic gasification devices according to claim 12, it is characterised in that the hydrogenation catalyst gasification portion exists
The position of gravity direction is higher than the residual coke gasification portion in the position of gravity direction.
14. coal hydrogenation catalytic gasification devices according to claim 12, it is characterised in that the hydrogenation catalyst gasification reaction
Unit is gasification furnace, and the gasification furnace is divided into hydrogenation catalyst gasification portion and the residual coke gasification portion along gravity direction;
Or, the hydrogenation catalyst gasification portion and the residual coke gasification portion are gasification furnace.
The 15. coal hydrogenation catalytic gasification devices according to any one of claim 12~14, it is characterised in that the hydrogenation is urged
The gas outlet in activating QI portion pass sequentially through gas solid separation unit, indirect condensing unit, gas purification unit, for separating H2With
CH4Hydrogen separation unit be connected with methane collection device.
16. coal hydrogenation catalytic gasification devices according to claim 15, it is characterised in that the powder of the gas solid separation unit
Dirt outlet is connected with the dust inlet in the residual coke gasification portion, gas outlet and the indirect condensing of the gas solid separation unit
The gas feed of unit is connected;The hydrogen outlet of the hydrogen separation unit is connected with the hydrogen inlet in hydrogenation catalyst gasification portion.
The 17. coal hydrogenation catalytic gasification devices according to any one of claim 12~14, it is characterised in that the residual burnt gas
The solid discharge in change portion passes sequentially through deslagging unit and catalyst recovery unit is connected with the catalyst-supported units.
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