CN107350805B - Assembling device for bead bowl reflecting sheet - Google Patents

Assembling device for bead bowl reflecting sheet Download PDF

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Publication number
CN107350805B
CN107350805B CN201710818023.7A CN201710818023A CN107350805B CN 107350805 B CN107350805 B CN 107350805B CN 201710818023 A CN201710818023 A CN 201710818023A CN 107350805 B CN107350805 B CN 107350805B
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China
Prior art keywords
bowl
pedal
mounting
reflector
bead
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CN201710818023.7A
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CN107350805A (en
Inventor
叶辉
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Taicang Shangguang Packaging And Printing Materials Co ltd
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Taicang Shangguang Packaging And Printing Materials Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
  • Manipulator (AREA)

Abstract

The invention discloses a bead bowl reflector assembly device which is used for installing a bead bowl and a reflector for a pedal assembly device. According to the assembly device for the bead bowl reflector, disclosed by the embodiment of the invention, the assembly operation of the bead bowl and the reflector by foot operation is performed through a full-automatic instrument, so that the assembly efficiency of the bead bowl reflector is improved, and the production cost of enterprises is reduced.

Description

Assembling device for bead bowl reflecting sheet
Technical Field
The invention relates to the field of pedal assembly, in particular to a bead bowl reflector assembly device.
Background
In the related art, the assembly work of the pedals, such as the assembly work of the bead bowl and the reflecting sheet on the pedals, is generally completed manually by manpower, so that the efficiency of pedal assembly is lower, and the production benefit of enterprises is greatly influenced. Meanwhile, the pedals are assembled manually by manpower, the assembly quality of the pedals is difficult to control, and the pedals are difficult to unify, so that the product quality of enterprises cannot be ensured to be too hard, and the competitiveness of the enterprises is affected. Furthermore, in the manual assembly and pedaling process, the work such as knocking and drilling is easy to cause harm to human bodies, production accidents are easy to occur, and the physical health of workers is influenced.
In the reference CN2695187Y, a manipulator for processing castings of plumbing equipment is described, but this manipulator cannot achieve processing or assembly of footrests.
Disclosure of Invention
The invention provides a bead bowl reflector assembly device which is used for installing a bead bowl and a reflector for a pedal assembly device, the pedal assembly device comprises a frame, the bead bowl reflector assembly device is arranged on the frame,
the bead bowl reflector assembly device comprises a bead bowl vibration plate, a bead bowl detection part, a bead bowl installation part, a reflector vibration plate, a reflector detection part and a reflector installation part, wherein the bead bowl vibration plate is used for containing a bead bowl and vibrating the bead bowl to enable the bead bowl to orderly enter the bead bowl detection part, the bead bowl detection part is used for detecting whether the bead bowl is in place or not, the bead bowl installation part is used for installing the bead bowl on the pedal,
the reflector vibrating plate is used for containing reflectors and vibrating the reflectors so that the reflectors orderly enter the reflector detecting part, the reflector detecting part is used for detecting the state of the reflectors, and the reflector mounting part is used for mounting the reflectors on the pedal.
According to the assembly device for the bead bowl reflector, disclosed by the embodiment of the invention, the assembly operation of the bead bowl and the reflector by foot operation is performed through a full-automatic instrument, so that the assembly efficiency of the bead bowl reflector is improved, and the production cost of enterprises is reduced.
In certain embodiments, the bowl vibratory pan includes an electromagnetic vibrator and a hopper including a helical track disposed in a low to high direction.
In some embodiments, the bead bowl vibrating plate comprises an upper bead bowl vibrating plate and a lower bead bowl vibrating plate, the bead bowl mounting part comprises an upper bead bowl mounting part and a lower bead bowl mounting part, the upper bead bowl vibrating plate and the lower bead bowl vibrating plate are arranged at intervals, the upper bead bowl mounting part is used for mounting the pedal upper bead bowl, the lower bead bowl mounting part is used for mounting the pedal lower bead bowl, the upper bead bowl vibrating plate is used for providing the upper bead bowl for the upper bead bowl mounting part, and the lower bead bowl vibrating plate is used for providing the lower bead bowl for the lower bead bowl mounting part.
In some embodiments, the bead bowl detection portion is located within the bead bowl mounting portion, and the bead bowl detection portion employs a non-contact sensor.
In some embodiments, the frame is provided with a mounting groove, the mounting groove is provided with an upper ball bowl to-be-mounted area and a lower ball bowl to-be-mounted area, the ball bowl mounting part comprises a ball bowl mounting piece, and the ball bowl mounting piece is used for driving the ball bowl to pass through the upper ball bowl to-be-mounted area and the lower ball bowl to-be-mounted area to mount the ball bowl on the pedal.
In certain embodiments, the drive structure comprises a bead bowl drive for driving movement of the bead bowl mount, the bead bowl drive being moved by a cylinder.
In certain embodiments, the retroreflective sheeting vibrating disc includes an electromagnetic vibrator and a hopper that includes a helical channel that is positioned in a low-to-high direction.
In certain embodiments, the reflector vibratory pan comprises a left reflector vibratory pan for mounting the reflector on the left side of the foothold and a right reflector vibratory pan for mounting the reflector on the right side of the foothold, the left reflector vibratory pan and the right reflector vibratory pan being spaced apart.
In certain embodiments, the retroreflective sheeting detection portion includes a retroreflective sheeting first detection member positioned on the hopper proximate to the exit of the retroreflective sheeting vibrating disk, the retroreflective sheeting first detection member configured to detect the orientation of the retroreflective sheeting.
In some embodiments, the first detecting member of the reflecting sheet includes a fiber detector for emitting red light toward the reflecting sheet and receiving the reflected red light, an amplifier for numerically displaying the front and back of the reflecting sheet according to the reflected red light, and a blowing device for blowing the reflected reflecting sheet back to the reflecting sheet vibrating tray.
Additional aspects and advantages of embodiments of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:
FIG. 1 is a perspective view of a pedal assembly device according to an embodiment of the present invention;
FIG. 2 is an enlarged schematic view of a pedal assembly apparatus at I according to an embodiment of the present invention;
FIG. 3 is a schematic plan view of a pedal assembly apparatus according to an embodiment of the present invention;
FIG. 4 is a schematic perspective view of a beaded bowl reflector assembly apparatus according to an embodiment of the present invention;
FIG. 5 is a schematic plan view of a beaded bowl reflector assembly apparatus according to an embodiment of the present invention;
fig. 6 is a perspective view of a mounting groove according to an embodiment of the present invention.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present invention and are not to be construed as limiting the present invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more of the described features. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically connected, electrically connected or can be communicated with each other; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the description of the present invention, unless explicitly stated and limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, or may include both the first and second features not being in direct contact but being in contact by another feature therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
The following disclosure provides many different embodiments, or examples, for implementing different features of the invention. In order to simplify the present disclosure, components and arrangements of specific examples are described below. They are, of course, merely examples and are not intended to limit the invention. Furthermore, the present invention may repeat reference numerals and/or letters in the various examples, which are for the purpose of brevity and clarity, and which do not themselves indicate the relationship between the various embodiments and/or arrangements discussed. In addition, the present invention provides examples of various specific processes and materials, but one of ordinary skill in the art will recognize the application of other processes and/or the use of other materials.
Referring to fig. 1-6, an embodiment of the present invention provides a bead bowl reflector assembly apparatus 100-1 for installing a bead bowl and a reflector for a pedal assembly apparatus 100, wherein the pedal assembly apparatus 100 includes a frame 10, and the bead bowl reflector assembly apparatus 100-1 is disposed on the frame 10. The bowl light reflecting sheet assembling device 100-1 includes a bowl vibration plate 11, a bowl detection portion (not shown), a bowl mounting portion 19, a light reflecting sheet vibration plate 15, a light reflecting sheet detection portion (not shown), and a light reflecting sheet mounting portion 102. The ball bowl vibration plate 11 is used for containing the ball bowl and vibrating the ball bowl to enable the ball bowl to orderly enter the ball bowl detection part, the ball bowl detection part is used for detecting whether the ball bowl is in place, and the ball bowl installation part 19 is used for installing the ball bowl on a pedal. The reflective sheet vibrating tray 15 is used for accommodating reflective sheets and vibrating the reflective sheets so that the reflective sheets sequentially enter the reflective sheet detecting portion, the reflective sheet detecting portion is used for detecting the state of the reflective sheets, and the reflective sheet mounting portion 102 is used for mounting the reflective sheets on the foothold.
According to the assembly device 100-1 for the bead bowl reflector, disclosed by the embodiment of the invention, the assembly operation of the bead bowl and the reflector by foot operation is performed through a full-automatic instrument, so that the assembly efficiency of the bead bowl reflector is improved, and the production cost of enterprises is reduced.
In some embodiments, the long sides of the footrests and the conveyor 22 are in a clearance fit.
Thus, the pedals can smoothly enter the pedal conveying structure 20 from other conveying mechanisms, the stability of the pedal conveying structure 20 is guaranteed, and the problems that the distance between the long side of each pedal and the conveying belt 22 is too small and the friction is too large, so that the operation part of each pedal on the conveying belt 22 is smooth and the follow-up flow is affected are avoided.
Of course, the distance between the long side of the pedal and the conveyor belt 22 should not be too large, otherwise the direction of the pedal is easy to change after the pedal is placed on the conveyor belt 22, which affects the operation accuracy of the pedal in the later stage.
In some embodiments, the foothold includes a bead bowl mounting portion 19, the bead bowl mounting portion 19 protrudes from the foothold, the foothold conveyor includes a conveyor belt 22 and a baffle 24, the top of the baffle 24 is parallel to the conveyor belt 22, and the bead bowl mounting portion 19 extends below the top of the baffle 24.
Thus, the pedal is ensured to be stably placed on the conveyor belt 22 in the transportation process of the conveyor belt 22, and the pedal cannot fall outside the conveyor belt 22 due to slight shaking or impact, so that the trouble of manually taking care of the conveyor belt 22 to transport the pedal is avoided, the labor cost is further reduced, and the production benefit of enterprises is improved.
Further, the belt 22 can be subjected to an anti-slip treatment, so that the stability of the pedal placement on the belt 22 is improved.
In some embodiments, the end of the conveyor belt 22 forms a footrest area 26, the footrest area 26 being in a clearance fit with the footrest in the short side direction.
Thus, the pedal pushing area 26 can only place one pedal, so that the pedal placed in the pedal pushing area 26 can be pushed to the next process.
Specifically, the size of the pedal pushing area 26 in this embodiment ensures the accuracy of pedal pushing, and avoids the problem that the pedal pushing area 26 is unsuitable in pedal size to affect the pedal pushing to the next position in the pushing process.
In some embodiments, the end of the conveyor belt 22 is provided with a foot pedal first detecting structure (not shown) for detecting whether a foot pedal reaches the foot pedal push region 26.
Therefore, the first pedal detection structure can accurately detect the pedal position and perform the next operation.
Specifically, in this embodiment, the pedal assembly device 100 includes a control portion, where the control portion is electrically connected to a first pedal detecting structure, and the first pedal detecting structure detects that the pedal reaches the pedal pushing area 26, and the control portion controls the pushing structure to push the pedal, so as to perform the operation of the next step, thereby ensuring the accurate operation of the pedal assembly device 100.
Specifically, the first detection structure of pedal can adopt the mode of light irradiation. For example, the first detecting structure of the pedal emits laser to a position where the pedal is placed, if the laser is blocked, the laser receiving device arranged on the other side cannot receive the laser, which indicates that the pedal pushing area 26 is placed with the pedal, otherwise, if the emitted laser is received by the laser receiving device arranged on the other side, which indicates that the pedal pushing area 26 is not placed with the pedal.
Of course, the first detecting structure of the foot pedal is not limited to the above embodiment, but detecting structures of different structures may be selected according to actual situations.
In some embodiments, the rack 10 is provided with a pedal to-be-grabbed area 12, and the pedal pushing area 26 is communicated with the pedal to-be-grabbed area 12, and the short sides of the pedal to-be-grabbed area 12 and the pedal pushing area 26 are consistent in size, so that the pedal can smoothly move from the pedal pushing area 26 to the pedal to-be-grabbed area 12.
In this way, smoothness of the movement of the foothold from the conveyor belt 22 to the foothold to-be-grasped region 12 is ensured, and the working efficiency of the foothold assembling device 100 is improved.
In some embodiments, the foot rest to-be-grasped region 12 is provided with a foot rest second detecting structure (not shown) for detecting a placement state of the foot rest on the foot rest to-be-grasped region 12.
Thus, the pedal second detection structure can detect the forward and reverse directions of the pedal in the pedal to-be-grabbed area 12, so that the state of the pedal is kept uniform when the pedal is subjected to the next process, and the quality and efficiency of pedal assembly are further guaranteed.
Specifically, the second detecting structure of the foot pedal in the present embodiment detects the forward and reverse directions of the foot pedal through the optical fiber and the optical fiber amplifier. When the pedal passes through the optical fiber, the red light of the optical fiber can be emitted to the pedal to display a numerical value on the optical fiber amplifier, the forward or reverse of the pedal can respectively display different numerical values, and when the forward and reverse states of the pedal are detected, for example, the set value of the optical fiber amplifier is 55, the pedal is normal when the detected value is more than 55, that is, the pedal is correctly placed, and the pedal is reversely placed when the detected value is less than 55. Of course, the specific value of the optical fiber amplifier needs to be set according to the actual requirement, so the value is not universal.
In some embodiments, a guide is provided at the junction of the footrest pushing area 26 and the footrest area 12 to be grabbed, and the guide is used to guide the footrest to move smoothly to the footrest area 12 to be grabbed.
Thus, the pedals are more smoothly moved from the pedal pushing region 26 to the pedal to-be-grasped region 12, and the working efficiency of the pedal assembling device 100 is improved.
In certain embodiments, the footrest pushing structure 60 comprises a pushing member comprising a pushing head 62, the pushing head 62 being adapted to contact the footrest and push the footrest from the footrest pushing area 26 to the footrest to be grasped area 12.
In this way, only the pushing head 62 is required to contact and move the pedals, the whole pedal pushing structure 60 is not required to move, the space of the pedal assembly device 100 occupied by the pedal pushing structure 60 is reduced, and the pedal assembly device 100 is simplified.
Specifically, in the present embodiment, the pushing head 62 has a rectangular parallelepiped shape, a rail is formed on the frame 10, and the pushing head 62 moves on the rail to push the foothold. Thus, the accuracy of pedal pushing is guaranteed.
In some embodiments, the pushing member further includes a connecting rod 64, where the connecting rod 64 connects the pushing head 62 and a driving structure, where a pushing track 66 is provided on the frame 10, and the driving structure drives the connecting rod 64 to move on the pushing track 66 to drive the pushing head 62 to push the foothold.
In this way, the connecting rod 64 moves on the pushing track 66, so that the moving stability of the connecting rod 64 and the connecting head fixedly connected with the connecting rod 64 is ensured, and further, the pedals can be accurately and smoothly pushed to the pedal to-be-grabbed area 12 from the pedal pushing area 26.
In some embodiments, a stop is provided on the push rail 66 for limiting movement of the connecting rod 64.
Thus, the limiting piece limits the movement of the connecting rod 64, so that the condition that the pushing head 62 is impacted to other parts due to excessive movement of the connecting rod 64, and the pushing piece is damaged is avoided, and the service life of the pedal assembly device 100 is prolonged.
In some embodiments, the pedal assembling device 100 includes a manipulator structure 70, the rack 10 is provided with a mounting groove 14 and a finished product frame 16, the mounting groove 14 is used for placing pedals and assembling, the finished product frame 16 is used for placing pedals after assembling, the manipulator structure 70 includes a manipulator main body 72 and two manipulator arms 74, the two manipulator arms 74 are fixedly arranged on the manipulator main body 72, the two manipulator arms 74 are positioned on the same straight line and keep the same working state, the manipulator arms 74 simultaneously grab pedals on the pedal to-be-grabbed area 12 and the mounting groove 14, and under the drive of the manipulator main body 72, the pedals on the pedal to-be-grabbed area 12 are placed on the mounting groove 14, and the pedals on the mounting groove 14 are placed on the finished product frame 16.
Thus, the two mechanical arms 74 on the mechanical arm structure 70 can move the pedals on the pedal to-be-grasped area 12 to the mounting groove 14 to perform the mounting operation of the reflecting sheet and the bead bowl, and move the assembled pedals on the mounting groove 14 to the finished frame 16, so that the assembled pedals are intensively processed, and the pedal assembling efficiency is improved.
Specifically, in the present embodiment, the assembly time is short when the pedals are located on the mounting groove 14, which is about 1-3 seconds, and the time for the mechanical arms 74 to grasp and put down the pedals is also short, which is about 1.5 seconds, so that the two mechanical arms 74 can grasp the pedals on the region to be grasped 12 and the mounting groove 14 simultaneously.
In certain embodiments, the mounting slots 14 include an upper mounting slot 142 and an upper mounting slot 144, with the upper mounting slot 142 and the upper mounting slot 144 being spaced apart.
As such, the spacing between upper mounting slots 142 and 144 facilitates gripping of the foot by robotic arm 74.
In some embodiments, the mounting slot 14 is in a clearance fit with the foot pedal, and a third foot pedal detection mechanism is provided on the mounting slot 14 for detecting whether the foot pedal is placed on the mounting slot 14.
In this manner, the spacing between the inner wall of the mounting groove 14 and the footrests facilitates the mounting of the retroreflective sheeting and the bead bowl.
Specifically, the third pedal detection mechanism in the present embodiment is a contact sensor. When the foothold is placed on the mounting groove 14, the foothold applies pressure to the third detecting means for the foothold to detect the presence of the foothold.
In some embodiments, the foot third detection mechanism is disposed at a central location of the mounting slot 14.
Thus, the center position of the mounting groove 14 can accurately detect the existence of the pedal, and inaccurate detection of the pedal third detection mechanism caused by uneven pedal weight distribution is avoided.
In some embodiments, the frame 10 is provided with a mounting groove 14, the mounting groove 14 is provided with an upper ball bowl waiting area 148 and a lower ball bowl waiting area 141, the ball bowl mounting part 19 comprises a ball bowl mounting piece 13, and the ball bowl mounting piece 13 is used for driving the ball bowl to mount the ball bowl on the pedal through the upper ball bowl waiting area 148 and the lower ball bowl waiting area 141.
Specifically, the upper mounting groove 142 is provided with a reflective film to-be-mounted area 146 and an upper bead bowl to-be-mounted area 148, the lower mounting groove 144 is provided with a lower bead bowl to-be-mounted area 141, and the reflective film to-be-mounted area 146 is symmetrically arranged relative to the axial direction of the mounting groove 14.
Thus, the reflective sheets on two sides of the pedal are installed through the reflective sheet to-be-installed area 146, and the bead bowls on two ends of the pedal are respectively installed through the upper bead bowl to-be-installed area 148 and the lower bead bowl to-be-installed area 141, so that the structure of the pedal assembly device 100 is simplified.
In some embodiments, the upper bead bowl pending area 148 and the lower bead bowl pending area 141 are located in a straight line.
Thus, the upper ball bowl to-be-assembled area 148 and the lower ball bowl to-be-assembled area 141 can improve the accuracy of the assembly of the upper ball bowl and the lower ball bowl of the pedal, and improve the assembly efficiency and the quality of the pedal.
In some embodiments, the drive structure includes a robot drive 18, the robot structure 70 includes a robot rail 76, the robot drive 18 and the robot body 72 are disposed on the robot rail 76, and the robot drive 18 drives the robot body 72 to move on the robot rail 76 to move the robot arm 74.
In this way, the manipulator can stably move on the manipulator guide rail 76, so that the operation of moving the pedals is performed, the stability of the pedals is ensured, and the situation that the pedals drop from the manipulator 74 due to unstable movement of the manipulator drive 18 in the moving process is avoided.
In some embodiments, the robot drive 18 is a servo motor and the robot arm 74 is a standard double-acting parallel-with-rail robot arm 74.
Thus, the manipulator drive 18 has the characteristics of small electromechanical time constant and high linearity, and improves the assembly accuracy of the pedal assembly device 100. The mechanical arm 74 uses a standard double-acting parallel mechanical arm 74 with guide rails, so that the precision of the mechanical arm 74 in the grabbing and releasing operations is ensured, and the stable movement of pedals is ensured.
In some embodiments, the robotic arm 74 includes a gripper 742, the gripper 742 being actuated by a cylinder to perform the gripping and releasing operations.
In this way, the gripper 742 provided on the mechanical arm 74 can perform the actions of grabbing and releasing the foothold, and can realize a wide range of automated operations, reducing the labor cost and improving the assembly efficiency of the foothold assembly device 100.
Specifically, parameters such as force of the gripper 742 grabbing the pedal can be adjusted according to different materials of the pedal, so as to ensure that the gripper 742 can stably move the pedal.
In some embodiments, the distance between the robotic arms 74 is equal to the distance between the mounting slot 14 and the finished frame 16.
In this manner, the two robotic arms 74 can simultaneously perform the actions of grasping the footrests from the areas to be grasped 12 and the mounting slots 14 and simultaneously releasing the footrests above the mounting slots 14 and the finished frame 16.
In some embodiments, the robot guide 76 includes a first guide and a second guide, and the robot body 72 includes a first mating portion and a second mating portion that mate with the first guide, the second mating portion, and the second guide to provide stable movement of the robot body 72 on the robot guide 76.
In this way, the manipulator guide rail 76 of the double guide rail is realized, so that the manipulator main body 72 can be more stably arranged on the manipulator guide rail 76 and move along the manipulator guide rail 76, thereby realizing the operation of moving the pedals.
Compared with the single-track manipulator guide rail 76, the manipulator guide rail 76 in the embodiment can also improve the moving stability of the manipulator drive 18, ensure that the pedals can be kept stable in the moving process of the manipulator drive 18, and avoid the condition that the pedals fall to other parts of the pedal assembly device 100 in the moving process to influence the mechanical performance of the pedal assembly device 100.
In some embodiments, a first rail is located on the top surface of the robot rail 76, a second rail is located on the side surface of the robot rail 76, and a first sensing element (not shown) and a second sensing element (not shown) are disposed on the second rail, the first sensing element and the second sensing element are disposed at intervals, the first sensing element is disposed above the mounting groove 14, and the second sensing element is disposed above the finish frame 16.
In this way, when the manipulator body 72 moves to the positions of the first sensing element and the second sensing element along the manipulator guide rail 76, the manipulator 74 can perform corresponding actions, so as to ensure the operation of the fully automatic pedal assembly device 100.
Specifically, when the manipulator main body 72 moves to the position of the first sensing member, the control part senses the position of the manipulator arm 74 to ensure that the manipulator main body 72 reaches the origin position, that is, the center of the manipulator arm 74 is located above the center of the region to be grasped 12 of the foot pedal, so as to ensure that the manipulator arm 74 can just grasp the foot pedal after completing the lifting operation, and the other manipulator arm 74 just grasps the finished product in the mounting groove 14. When the robot body 72 moves to the position of the second sensing piece along the robot guide rail 76, the robot body 72 stops moving, the robot arm 74 gripping the unassembled footrests is lifted and lowered to place the footrests in the mounting groove 14, and the robot arm 74 gripping the mounted footrests is lifted and lowered to place the footrests in the finished frame 16.
In some embodiments, the drive structure includes a robotic arm drive, with the robotic arm 74 coupled to the robotic body 72 via a robotic arm drive, and the robotic arm drive drives the robotic arm 74 up and down.
Thus, the mechanical arm drive drives the mechanical arm 74 to finish lifting operation, so that the distance between the pedals and the mechanical arm 74 is ensured to be smaller when the pedals are grabbed and released, the pedals are protected, and the service life of the pedal assembly device 100 is also prolonged.
In some embodiments, the robot arm drive includes a connection shaft (not shown) through which the robot arm 74 is connected to the robot body 72, the connection shaft being telescopic.
Thus, the mechanical arm is driven by the air cylinder, so that the connecting shaft stretches and contracts, and the mechanical arm 74 is driven to lift, so that the mechanical arm is simple in structure and easy to realize.
In some embodiments, the robotic arm drive is driven in motion by a pneumatic cylinder and moves the robotic arm 74 up and down.
Therefore, the mechanical arm drive is more energy-saving, the service life is longer, the reliability is higher, and meanwhile, the volume of the air cylinder is small, the weight is light, the structure of the pedal assembly device 100 is facilitated to be simplified, the weight of the pedal assembly device 100 is reduced, and the manufacturing cost of the pedal assembly device 100 is also reduced.
In some embodiments, the bottom end of the robotic arm 74 is spaced from the frame 10 when the robotic arm 74 is lowered to the lowermost position.
In this way, the mechanical arm 74 cannot contact the frame 10, so that the situation that the mechanical arm 74 is damaged or the frame 10 is damaged due to the initial speed striking the frame 10 when the mechanical arm 74 is lowered is avoided, and the service life of the mechanical arm 74 is prolonged.
In some embodiments, the pedal assembly device 100 includes a ball bowl vibration plate 11, a ball bowl detection portion (not shown), and a ball bowl mounting portion 19, the ball bowl vibration plate 11 is used for accommodating a ball bowl to be mounted and vibrating the ball bowl to enable the ball bowl to enter the ball bowl detection portion in order, the ball bowl detection portion is used for detecting whether the ball bowl is in place, and the ball bowl mounting portion 19 is used for mounting the ball bowl on the pedal.
Thus, the bead bowl enters the bead bowl mounting part 19 after being screened and is assembled on the pedal, so that the pedal assembly quality is ensured.
In some embodiments, the bowl vibratory pan 11 includes an electromagnetic vibrator and a hopper including a helical track disposed in a low to high direction.
Thus, under the action of the electromagnetic vibrator, the hopper performs torsional up-and-down vibration, so that the pedals move from low to high along the spiral track, are automatically aligned and oriented until the discharge hole at the upper part of the hopper enters the conveying chute, and are conveyed to corresponding positions by the conveying chute.
In some embodiments, the bowl vibration plate 11 includes an upper bowl vibration plate 112 and a lower bowl vibration plate 114, the bowl mounting portion 19 includes an upper bowl mounting portion 19 and a lower bowl mounting portion 19, the upper bowl vibration plate 112 and the lower bowl vibration plate 114 are disposed at intervals, the upper bowl mounting portion 19 is used for mounting a pedal upper bowl, the lower bowl mounting portion 19 is used for mounting a pedal lower bowl, the upper bowl vibration plate 112 provides an upper bowl for the upper bowl mounting portion 19, and the lower bowl vibration plate 114 provides a lower bowl for the lower bowl mounting portion 19.
Thus, the upper ball bowl mounting part 19 and the lower ball bowl mounting part 19 are respectively provided with ball bowls by the upper ball bowl vibrating part and the lower ball bowl vibrating part, so that the pedal ball bowl mounting speed is ensured.
In some embodiments, the bead bowl detection portion is located within the bead bowl mounting portion 19, and the bead bowl detection portion employs a non-contact sensor.
In this way, the bead bowl detection portion can detect whether the bead bowl is in place and select to execute the next assembly step.
In some embodiments, the bead bowl mounting portion 19 includes a bead bowl mounting member 13, the bead bowl mounting member 13 being configured to drive a bead bowl to mount the bead bowl to the foot rest via an upper bead bowl pending area 148 and a lower bead bowl pending area 141.
So, the pearl bowl mounting piece 13 can be with going up pearl bowl and lower pearl bowl respectively simultaneously install on the pedal, has saved the time of pearl bowl installation, has also guaranteed the intensity of pearl bowl installation simultaneously.
Specifically, in this embodiment, the bead bowl mounting member 13 is in a shaft shape, and the bead bowls in the upper bead bowl vibrating plate 112 and the lower bead bowl vibrating plate 114 are conveyed to the bead bowl mounting member 13 through the bead bowl feeding portion after being screened, and the bead bowl mounting member 13 stretches and contracts and drives the upper bead bowl and the lower bead bowl into the top end and the lower end positions of the pedal respectively.
In some embodiments, the drive structure includes a ball bowl drive for driving movement of the ball bowl mount 13, the ball bowl drive being moved by an air cylinder.
So, the ball bowl mounting piece 13 is in telescopic movement under the action of the ball bowl drive, drives the ball bowl to move with the ball bowl, drives the top end and the low end of the pedal, and completes the mounting of the ball bowl.
In some embodiments, the step assembly apparatus 100 includes a reflective sheet vibration plate 15, a reflective sheet detection part, and a reflective sheet mounting part 102, the reflective sheet vibration plate 15 is used to hold a reflective sheet to be mounted and vibrate the reflective sheet to make the reflective sheet enter the reflective sheet detection part in order, the reflective sheet detection part is used to detect the state of the reflective sheet, and the reflective sheet mounting part 102 is used to mount the reflective sheet on the step.
After the selection of the reflector vibrating plate 15 and the reflector detecting unit, the reflectors enter the reflector mounting unit 102 in the same direction, and are driven into the left and right sides of the foothold by the reflector mounting unit 102.
In certain embodiments, the retroreflective sheeting vibrating disk 15 includes an electromagnetic vibrator and a hopper that includes a helical channel that is oriented from low to high.
The operating principle and structure of the reflective sheet vibrating plate 15 are similar to those of the bead bowl vibrating plate 11, and the bead bowl vibrating plate 11 has been described in detail above, and will not be described again here.
In some embodiments, the reflector shaker 15 includes a left reflector shaker 152 and a right reflector shaker 154, the left reflector shaker 152 for mounting the left reflector of the foothold, the right reflector shaker 154 for mounting the right reflector of the foothold, and the left reflector shaker 152 and the right reflector shaker 154 are spaced apart.
Thus, the left reflector vibration plate 15 and the right reflector vibration plate 154 respectively provide materials for installing the reflectors left and right by foot, so that the orderly installation of the reflectors left and right by foot is ensured, and the efficiency and quality of installing the reflectors by foot are improved.
In some embodiments, the retroreflective sheeting detection includes a retroreflective sheeting first detection element (not shown) positioned on the hopper and adjacent to the exit of the retroreflective sheeting vibrating disk 15, the retroreflective sheeting first detection element being configured to detect the orientation of the retroreflective sheeting.
Thus, the first detecting element of the reflector can detect the front and back of the reflector which is about to enter the reflector feeding part, and the reflector which is reflected in the direction is prevented from entering the reflector mounting part 102, so that the mounting quality of the pedal reflector is ensured.
In some embodiments, the first detecting member of the reflecting sheet includes a fiber detector for emitting red light to the reflecting sheet and receiving the reflected red light, an amplifier for numerically displaying the front and back of the reflecting sheet according to the reflected red light, and a blowing device for blowing the reflected reflecting sheet back to the reflecting sheet vibrating tray 15.
When the reflection sheet passes through the optical fiber detector, the red light of the optical fiber detector is displayed on the amplifier in a numerical value, the positive or negative of the reflection sheet is respectively displayed with different numerical values, the positive or negative of the reflection sheet is judged according to the comparison between the preset numerical value and the numerical value displayed by the amplifier, if the reflection sheet is judged to be negative, the air blowing device performs air blowing action, the reflected reflection sheet is removed, and the vibration disc 15 is blown again to vibrate and arrange the reflection sheet.
In some embodiments, the retroreflective sheeting detection portion includes a retroreflective sheeting second detection element (not shown) positioned within the retroreflective sheeting mount 102 that is used to detect whether the retroreflective sheeting is in place.
Thus, the second detecting piece of the reflecting sheet can detect whether the reflecting sheet is in place or not, and send a signal to the control part, so that the control part controls the next process.
In certain embodiments, the reflector mount 102 includes a reflector mount 17 for driving the reflector through the upper reflector pending 146 and the lower reflector pending 146 to mount the reflector to the foothold.
Thus, the reflector mounting piece drives the reflector to enter the mounting groove 14 from the reflector to-be-mounted area 146 formed on the mounting groove 14, and the reflector is driven into the pedal to complete the mounting of the reflector.
In certain embodiments, the drive structure comprises a reflector drive for driving the reflector mount in motion, the reflector drive being moved by an air cylinder.
Thus, the reflector is driven to stretch out and draw back through the movement of the air cylinder, and enters the mounting groove 14, and the reflector is driven into the pedal to finish the mounting of the reflector.
Specifically, the assembly device of the bead bowl reflector in the embodiment is installed on a pedal when the left and right reflectors and the front and rear bead bowls are communicated during operation. Thus, the efficiency of pedal installation of the bead bowl and the reflecting piece is improved.
In summary, the general workflow of the pedal assembly device 100 according to the embodiment of the present invention is as follows:
the conveyor belt 22 transports pedals to be assembled, the pedals enter the pedal pushing area 26, and a pedal first detection mechanism at the tail end of the conveyor belt 22 detects whether the pedals are in place or not; the pushing piece of the in-place pushing mechanism pushes pedals to the pedal to-be-grabbed area 12 under the drive of the connecting rod 64, and the pedal second detection structure of the pedal to-be-grabbed area 12 detects whether the pedals are put in place or not; the manipulator main body 72 moves on the manipulator guide rail 76 to drive the manipulator 74 to move, the manipulator 74 moves above the pedal to-be-grabbed area 12, the manipulator 74 is lowered under the driving of the manipulator, the manipulator 742 stretches out to grab the pedal, the manipulator 742 clamps, the manipulator 74 rises under the driving of the manipulator 74, the manipulator main body 72 moves under the driving of the manipulator drive 18 and drives the pedal to move above the mounting groove 14, the manipulator 74 is lowered, the manipulator 742 loosens to place the pedal into the mounting groove 14, and meanwhile, the other manipulator 74 places the pedal which is completely assembled in the mounting groove 14 into the finished frame 16; the third detecting structure of the foothold in the mounting groove 14 detects whether the foothold is in place; the bead bowl is sequentially output by the vibration of the bead bowl vibration plate 11, the reflector is sequentially output by the vibration of the reflector vibration plate 15, the bead bowl detection part detects whether the bead bowl is in place, the reflector detection part detects whether the reflector is put forward, the bead bowl is driven by the bead bowl driving and driving installation piece 13 to drive the bead bowl into the pedal, meanwhile, after the first detection piece of the reflector detects whether the reflector is put forward and the second detection piece of the reflector is in place, the reflector is driven by the reflector driving and driving installation piece to drive the reflector into the pedal, and the assembly of the pedal is completed; finally, the robot arm 74 places the pedal grasp, which has completed the installation, in the installation groove 14 to the finished frame 16, and simultaneously places the pedal to be installed of the pedal to-be-grasped region 12 to the installation groove 14, and circulates the assembly operation.
In the description of the present specification, reference to the terms "one embodiment," "certain embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the invention, the scope of which is defined by the claims and their equivalents.

Claims (5)

1. The bead bowl reflector assembly device is used for installing a bead bowl and a reflector for a pedal assembly device, the pedal assembly device comprises a frame, the bead bowl reflector assembly device is arranged on the frame,
the device is characterized by comprising a bead bowl vibration plate, a bead bowl detection part, a bead bowl installation part, a reflection sheet vibration plate, a reflection sheet detection part and a reflection sheet installation part, wherein the pedal assembly device also comprises a manipulator structure, and a mounting groove, a finished frame and a pedal to-be-grasped area are formed in the rack;
the mounting groove is used for placing pedals and assembling, and the finished frame is used for placing assembled pedals;
the manipulator structure comprises a manipulator main body and two mechanical arms, wherein the two mechanical arms are fixedly arranged on the manipulator main body, the two mechanical arms are positioned on the same straight line and keep the same working state, the mechanical arms simultaneously grasp pedals on a pedal area to be grasped and an installation groove, under the driving of the manipulator main body, the pedals on the pedal area to be grasped are placed on the installation groove, and the pedals on the installation groove are placed on a finished frame;
the mounting groove comprises an upper mounting groove and a lower mounting groove, the upper mounting groove and the lower mounting groove are arranged at intervals, the interval between the upper mounting groove and the lower mounting groove is used for a mechanical arm to grasp pedals, an upper bead bowl to-be-mounted area and two reflection sheet to-be-mounted areas are arranged in the upper mounting groove, a lower bead bowl to-be-mounted area is arranged in the lower mounting groove, and the two reflection sheet to-be-mounted areas are symmetrically arranged relative to the axis direction of the mounting groove;
the ball bowl vibrating plate is used for containing the ball bowl and vibrating the ball bowl to enable the ball bowl to orderly enter the ball bowl detecting part, the ball bowl detecting part is used for detecting whether the ball bowl is in place, and the ball bowl mounting part is used for mounting the ball bowl on the pedal;
the ball bowl vibrating plate comprises an upper ball bowl vibrating plate and a lower ball bowl vibrating plate, the ball bowl mounting part comprises an upper ball bowl mounting part and a lower ball bowl mounting part, the upper ball bowl vibrating plate and the lower ball bowl vibrating plate are arranged at intervals, the upper ball bowl mounting part is used for mounting the pedal upper ball bowl, the lower ball bowl mounting part is used for mounting the pedal lower ball bowl, the upper ball bowl vibrating plate provides an upper ball bowl for the upper ball bowl mounting part, and the lower ball bowl vibrating plate provides a lower ball bowl for the lower ball bowl mounting part;
the bead bowl detection part is positioned in the bead bowl installation part;
the bead bowl installation part comprises a bead bowl installation piece, and the bead bowl installation piece is used for driving the bead bowl to install the bead bowl on the pedal through the upper bead bowl to-be-installed area and the lower bead bowl to-be-installed area;
the reflector vibrating plate is used for containing the reflectors and vibrating the reflectors so that the reflectors orderly enter the reflector detecting part, the reflector detecting part is used for detecting the state of the reflectors, and the reflector mounting part is used for mounting the reflectors on the pedal;
the left reflector vibrating plate is used for mounting the reflector on the left side of the pedal, the right reflector vibrating plate is used for mounting the reflector on the right side of the pedal, and the left reflector vibrating plate and the right reflector vibrating plate are arranged at intervals;
the light reflecting sheet mounting part comprises a light reflecting sheet mounting piece, wherein the light reflecting sheet mounting piece is used for driving the light reflecting sheet to mount the light reflecting sheet on the pedal through two light reflecting sheet to-be-mounted areas respectively;
the light reflection sheet detection part comprises a light reflection sheet first detection piece which is positioned on the light reflection sheet vibration disc and is close to the outlet of the light reflection sheet vibration disc, and the light reflection sheet first detection piece is used for detecting the front and back of the light reflection sheet;
the reflective sheet detection part further comprises a reflective sheet second detection piece, the reflective sheet second detection piece is located in the reflective sheet installation part, and the reflective sheet second detection piece is used for detecting whether the reflective sheet is in place or not.
2. The beaded bowl reflector assembly apparatus according to claim 1, wherein said upper and lower beaded bowl vibrating plates each comprise an electromagnetic vibrator and a hopper, said hopper comprising a spiral track disposed in a low to high orientation.
3. The apparatus of claim 1, wherein the bowl detector is a non-contact sensor.
4. The bead bowl retroreflective sheeting assembly device of claim 1 wherein the left retroreflective sheeting vibrating disk and the right retroreflective sheeting vibrating disk each comprise an electromagnetic vibrator and a hopper, the hopper comprising a spiral channel, the spiral channel being oriented from low to high.
5. The bead bowl retroreflective sheeting assembly device of claim 1 wherein the retroreflective sheeting first sensing element comprises a fiber optic detector for emitting red light into the retroreflective sheeting and receiving the reflected red light, an amplifier for numerically displaying the front and back of the retroreflective sheeting based on the reflected red light, and a blowing device for blowing the retroreflective sheeting back into the retroreflective sheeting vibratory pan.
CN201710818023.7A 2017-09-12 2017-09-12 Assembling device for bead bowl reflecting sheet Active CN107350805B (en)

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CN109263003A (en) * 2018-09-25 2019-01-25 珠海格力智能装备有限公司 A kind of recognition methods of mandrel feedstock direction and device
CN109668889A (en) * 2019-01-28 2019-04-23 成都宏明双新科技股份有限公司 A kind of front and back sides detection method of symmetrical micro- bending sheet parts

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CN206241608U (en) * 2016-12-16 2017-06-13 精英塑胶(珠海)有限公司 A kind of three station type OC automatic assemblings
CN207344139U (en) * 2017-09-12 2018-05-11 苏州辉硕实业有限公司 Pearl bowl reflecting piece assembling device

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RU2011504C1 (en) * 1991-06-03 1994-04-30 Киевский технологический институт легкой промышленности Device for orientation and accumulation of pieces of work
JPH0858951A (en) * 1994-08-19 1996-03-05 Toyo Denji Kikai Seisakusho:Kk Vibrating bowl feeder device
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CN204657919U (en) * 2015-03-09 2015-09-23 周俊雄 Glasses rotating shaft Full-automatic assembling machine
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