CN107350440B - A kind of totally-enclosed iron-base magnetic amorphous band preparation system - Google Patents
A kind of totally-enclosed iron-base magnetic amorphous band preparation system Download PDFInfo
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- CN107350440B CN107350440B CN201710649674.8A CN201710649674A CN107350440B CN 107350440 B CN107350440 B CN 107350440B CN 201710649674 A CN201710649674 A CN 201710649674A CN 107350440 B CN107350440 B CN 107350440B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
- B22D11/0611—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by a single casting wheel, e.g. for casting amorphous metal strips or wires
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Abstract
The invention discloses a kind of totally-enclosed iron-base magnetic amorphous band preparation systems, including the airtight melting furnace of alloy material, single roller rapid quenching closed bin, alloy strip steel rolled stock fast quenching chill roll, alloy strip steel rolled stock forms output channel, alloy strip steel rolled stock closes collecting bin, amorphous alloy solution pouring ladle and amorphous alloy solution pour runner, the alloy strip steel rolled stock fast quenching chill roll is set in the single roller rapid quenching closed bin, the alloy strip steel rolled stock molding output channel is connected to the single roller rapid quenching closed bin and the alloy strip steel rolled stock closes collecting bin, the amorphous alloy solution pours runner one end and connects the airtight melting furnace of alloy material, the other end that the amorphous alloy solution pours runner connects the amorphous alloy solution pouring ladle;The lower end of the amorphous alloy solution pouring ladle is located at the surface of the alloy strip steel rolled stock fast quenching chill roll.The present invention can complete the preparation work of iron-base magnetic amorphous band in closed system.
Description
Technical field
The present invention relates to a kind of amorphous alloy material technical field of processing equipment, especially a kind of totally-enclosed iron-base magnetic is non-
Crystal zone material preparation system.
Background technique
In Fe-based amorphous alloy system, in order to realize amorphous alloy saturation magnetization with higher, it is to be ensured that iron member
Element content accounting with higher, additionally need to add a small amount of boron, silicon, aluminium, chromium, vanadium, niobium, zirconium, tungsten, molybdenum, yttrium, scandium, dysprosium,
The elements such as holmium, erbium, hafnium, gallium, these are used to replace the ingredient of ferro element in the alloy, are for improving Fe-based amorphous alloy system
Non crystalline structure Forming ability.Traditional Fe-based amorphous band preparation facilities is Open architecture, and iron-based amorphous alloy ribbon material is being made
Easily aoxidized by ambient atmosphere in standby process, it is therefore necessary to design a kind of novel Fe-based amorphous band preparation facilities with gram
Take the above problem.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind of totally-enclosed iron-base magnetic amorphous band preparation systems
System, can complete the preparation work of iron-base magnetic amorphous band in closed system.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of totally-enclosed iron-base magnetic amorphous band preparation system, including the airtight melting furnace of alloy material, single roller rapid quenching envelope
Close storehouse, alloy strip steel rolled stock fast quenching chill roll, alloy strip steel rolled stock molding output channel, alloy strip steel rolled stock closing collecting bin, amorphous alloy solution
Pouring ladle and amorphous alloy solution pour runner, and the alloy strip steel rolled stock fast quenching chill roll is set in the single roller rapid quenching closed bin,
The alloy strip steel rolled stock molding output channel is connected to the single roller rapid quenching closed bin and the alloy strip steel rolled stock closes collecting bin, described non-
Peritectic alloy solution pours runner one end and connects the airtight melting furnace of alloy material, and the amorphous alloy solution pours the other end of runner
Connect the amorphous alloy solution pouring ladle;The upper end of the amorphous alloy solution pouring ladle is located at the single roller rapid quenching closed bin
Outside, the lower end of the amorphous alloy solution pouring ladle is located in the single roller rapid quenching closed bin, and the amorphous alloy is molten
The lower end of liquid pouring ladle is located at the surface of the alloy strip steel rolled stock fast quenching chill roll, the bottom of the amorphous alloy solution pouring ladle
It is provided with amorphous alloy solution and pours head piece.
As a further improvement of the above technical scheme, the alloy strip steel rolled stock molding output channel and the single roller rapid quenching seal
The junction in storehouse is closed towards the roll surface of the alloy strip steel rolled stock fast quenching chill roll, the alloy strip steel rolled stock molding output channel is for connecting
Magnetic band material returned block is provided on the inside of one end of the single roller rapid quenching closed bin, the magnetism band material returned block level is set
It sets, the axis of the alloy strip steel rolled stock fast quenching chill roll is also horizontally disposed with, and the magnetic band material returned block is perpendicular to the conjunction
The axis of gold ribbon material fast quenching chill roll.
As a further improvement of the above technical scheme, the amorphous alloy solution pours head piece to be located at the alloy strip steel rolled stock fast
Quench chill roll cambered surface vertex right above;It is strip that the amorphous alloy solution, which pours head piece, and the amorphous alloy solution pours
The length direction of head piece is parallel to the axis of the alloy strip steel rolled stock fast quenching chill roll.
As a further improvement of the above technical scheme, amorphous is arranged in the side wall upper part of the airtight melting furnace of the alloy material
Alloy solution outflux is provided with amorphous alloy solution inflow entrance, the amorphous at the top of the amorphous alloy solution pouring ladle
One end that alloy solution pours runner is connected to the amorphous alloy solution outflux, and the amorphous alloy solution pours the other end of runner
Bottom is connected to the amorphous alloy solution inflow entrance.
It as a further improvement of the above technical scheme, further include high-pressure refractory aspiration pump, the alloy material is airtight to be melted
The vent line that feeds intake is provided at the top of smelting furnace, the vent line that feeds intake is vertically arranged, and the vent line that feeds intake is upper
End connects the high-pressure refractory aspiration pump, and the lower end of the vent line that feeds intake is connected to the airtight melting furnace of alloy material, institute
It states to be provided on the vent line that feeds intake and vacuumizes airtight valve.
As a further improvement of the above technical scheme, closed dump bottom is provided in the airtight melting furnace of the alloy material
Supporting plate, the closed dump bottom pallets level setting, and the alloy material gas is close at the edge of the closed movable backing board
The inner sidewall of close melting furnace;The bottom of the closed movable backing board is provided with backing board drive link, the backing board driving
Connecting rod is vertically arranged.
Compared with prior art, the beneficial effects of the present invention are:
A kind of totally-enclosed iron-base magnetic amorphous band preparation system provided by the present invention, can be complete in closed system
At the preparation work of iron-base magnetic amorphous band, to avoid iron-based amorphous alloy ribbon material during preparation by ambient atmosphere
It is aoxidized.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is a kind of structural schematic diagram of totally-enclosed iron-base magnetic amorphous band preparation system of the present invention.
Specific embodiment
Referring to Fig.1, Fig. 1 is the structural schematic diagram of a specific embodiment of the invention.
As shown in Figure 1, a kind of totally-enclosed iron-base magnetic amorphous band preparation system, including the airtight melting furnace 1 of alloy material,
Single roller rapid quenching closed bin 2, alloy strip steel rolled stock fast quenching chill roll 3, alloy strip steel rolled stock molding output channel 4, alloy strip steel rolled stock close collecting bin
5, amorphous alloy solution pouring ladle 6 and amorphous alloy solution pour runner 7, and the alloy strip steel rolled stock fast quenching chill roll 3 is set to described
In single roller rapid quenching closed bin 2, the alloy strip steel rolled stock molding output channel 4 is connected to the single roller rapid quenching closed bin 2 and the alloy
Band closes collecting bin 5, and the amorphous alloy solution pours 7 one end of runner and connects the airtight melting furnace 1 of alloy material, described non-
The other end that peritectic alloy solution pours runner 7 connects the amorphous alloy solution pouring ladle 6;The amorphous alloy solution pouring ladle 6
Upper end be located at the outside of the single roller rapid quenching closed bin 2, the lower end of the amorphous alloy solution pouring ladle 6 is located at single roller
In fast quenching closed bin 2, and the lower end of the amorphous alloy solution pouring ladle 6 is being located at the alloy strip steel rolled stock fast quenching chill roll 3 just
Top, the bottom of the amorphous alloy solution pouring ladle 6 are provided with amorphous alloy solution and pour head piece 8.
Specifically, the junction of the alloy strip steel rolled stock molding output channel 4 and the single roller rapid quenching closed bin 2 is described in
The roll surface of alloy strip steel rolled stock fast quenching chill roll 3, the alloy strip steel rolled stock molding output channel 4 is for connecting the single roller rapid quenching closed bin
Magnetic band material returned block 9 is provided on the inside of 2 one end, the magnetism band material returned block 9 is horizontally disposed, the alloy strip steel rolled stock
The axis of fast quenching chill roll 3 is also horizontally disposed with, and the magnetic band material returned block 9 is cooling perpendicular to the alloy strip steel rolled stock fast quenching
The axis of roller 3.The amorphous alloy solution pours head piece 8 and is located at right above the cambered surface vertex of the alloy strip steel rolled stock fast quenching chill roll 3;
It is strip that the amorphous alloy solution, which pours head piece 8, and the amorphous alloy solution length direction that pours head piece 8 be parallel to it is described
The axis of alloy strip steel rolled stock fast quenching chill roll 3.Amorphous alloy solution stream is arranged in the side wall upper part of the airtight melting furnace 1 of alloy material
Outlet 10, the top of the amorphous alloy solution pouring ladle 6 is provided with amorphous alloy solution inflow entrance 11, and the amorphous alloy is molten
One end that liquid pours runner 7 is connected to the amorphous alloy solution outflux 10, and the amorphous alloy solution pours the other end bottom of runner 7
Portion is connected to the amorphous alloy solution inflow entrance 11.
It further, further include high-pressure refractory aspiration pump 12, the top of the airtight melting furnace 1 of alloy material is provided with throwing
Expect that vent line 13, the vent line 13 that feeds intake are vertically arranged, and the upper end of the vent line 13 that feeds intake connects the height
Press heatproof aspiration pump 12, the lower end of the vent line 13 that feeds intake is connected to the airtight melting furnace 1 of alloy material, it is described feed intake it is logical
It is provided on air pipe 13 and vacuumizes airtight valve 14.Closed movable collet is provided in the airtight melting furnace 1 of alloy material
Plate 15, the closed movable backing board 15 is horizontally disposed, and the alloy material is close at the edge of the closed movable backing board 15
Expect the inner sidewall of airtight melting furnace 1;The bottom of the closed movable backing board 15 is provided with backing board drive link 16, the bottom
Supporting plate drive link 16 is vertically arranged.
When work, iron-base magnetic amorphous alloy raw material is put into the airtight melting furnace 1 of the alloy material first, is passed through
The high-pressure refractory aspiration pump 12 vacuumizes the airtight melting furnace 1 of the alloy material, and it is airtight then to heat the alloy material
Melting furnace 1 melts iron-base magnetic amorphous alloy raw material;Then it is lifted the closed movable backing board 15, makes the alloy material
Aluminium alloy in airtight melting furnace 1 pours runner 7 by the amorphous alloy solution and enters the amorphous alloy solution pouring ladle 6,
It pours head piece 8 finally by the amorphous alloy solution to fall on the high-speed rotating alloy strip steel rolled stock fast quenching chill roll 3, to make
Obtain iron-base magnetic amorphous band.
The magnetism band material returned block 9 picks iron-base magnetic amorphous band from the alloy strip steel rolled stock fast quenching chill roll 3
Under, and enter in the alloy strip steel rolled stock molding output channel 4, then there is the alloy strip steel rolled stock molding output channel 4 to be delivered to institute
State alloy strip steel rolled stock closing collecting bin 5.
Preferable implementation of the invention is illustrated above, certainly, the present invention can also use and above-mentioned implementation
The different form of mode, those skilled in the art's made equivalent transformation on the premise of without prejudice to spirit of the invention
Or corresponding change, all it should belong in protection scope of the present invention.
Claims (2)
1. a kind of totally-enclosed iron-base magnetic amorphous band preparation system, including the airtight melting furnace of alloy material (1), single roller rapid quenching
Closed bin (2), alloy strip steel rolled stock fast quenching chill roll (3), alloy strip steel rolled stock molding output channel (4), alloy strip steel rolled stock close collecting bin
(5), the alloy strip steel rolled stock fast quenching chill roll (3) is set in the single roller rapid quenching closed bin (2), and the alloy strip steel rolled stock molding is defeated
Pipeline (4) is connected to the single roller rapid quenching closed bin (2) and alloy strip steel rolled stock closing collecting bin (5) out, it is characterised in that:
The preparation system further includes that amorphous alloy solution pouring ladle (6) and amorphous alloy solution pour runner (7), and the amorphous closes
Gold solution pours runner (7) one end and connects the airtight melting furnace of alloy material (1), and the amorphous alloy solution pours runner (7)
The other end connects the amorphous alloy solution pouring ladle (6);The upper end of the amorphous alloy solution pouring ladle (6) is located at the list
The lower end of the outside of roller fast quenching closed bin (2), the amorphous alloy solution pouring ladle (6) is located at the single roller rapid quenching closed bin
(2) in, and the lower end of the amorphous alloy solution pouring ladle (6) is located at the surface of the alloy strip steel rolled stock fast quenching chill roll (3),
The bottom of the amorphous alloy solution pouring ladle (6) is provided with amorphous alloy solution and pours head piece (8);The alloy strip steel rolled stock molding is defeated
Out the junction of pipeline (4) and the single roller rapid quenching closed bin (2) towards the alloy strip steel rolled stock fast quenching chill roll (3) roll surface,
Alloy strip steel rolled stock molding output channel (4) is used to connect setting on the inside of one end of the single roller rapid quenching closed bin (2) and is magnetic
Band material returned block (9), the magnetism band material returned block (9) is horizontally disposed, the axis of the alloy strip steel rolled stock fast quenching chill roll (3)
Line is also horizontally disposed with, and the magnetic band material returned block (9) is perpendicular to the axis of the alloy strip steel rolled stock fast quenching chill roll (3);
Amorphous alloy solution outflux (10) are arranged in the side wall upper part of the airtight melting furnace of alloy material (1), and the amorphous alloy is molten
Amorphous alloy solution inflow entrance (11) is provided at the top of liquid pouring ladle (6), the amorphous alloy solution pours one end of runner (7)
It is connected to the amorphous alloy solution outflux (10), the amorphous alloy solution pours described in the other end bottom connection of runner (7)
Amorphous alloy solution inflow entrance (11);Closed movable backing board (15) is provided in the airtight melting furnace of alloy material (1),
The closed movable backing board (15) is horizontally disposed, and the alloy material is close at the edge of the closed movable backing board (15)
The inner sidewall of airtight melting furnace (1);The bottom of the closed movable backing board (15) is provided with backing board drive link (16),
The backing board drive link (16) is vertically arranged;
The preparation system further includes high-pressure refractory aspiration pump (12), is set at the top of the airtight melting furnace of alloy material (1)
It is equipped with the vent line that feeds intake (13), the vent line that feeds intake (13) is vertically arranged, and the vent line that feeds intake (13) is upper
End connects the high-pressure refractory aspiration pump (12), and it is airtight molten that the lower end of the vent line that feeds intake (13) is connected to the alloy material
Melt furnace (1), is provided on the vent line that feeds intake (13) and vacuumizes airtight valve (14).
2. a kind of totally-enclosed iron-base magnetic amorphous band preparation system according to claim 1, it is characterised in that: described non-
Peritectic alloy solution pours head piece (8) and is located at right above the cambered surface vertex of the alloy strip steel rolled stock fast quenching chill roll (3);The amorphous alloy
It is strip that solution, which pours head piece (8), and the amorphous alloy solution pours the length direction of head piece (8) and is parallel to the alloy strip steel rolled stock
The axis of fast quenching chill roll (3).
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CN108246994A (en) * | 2018-04-04 | 2018-07-06 | 乐山师范学院 | A kind of amorphous magnesium alloy process units |
CN109014222A (en) * | 2018-07-19 | 2018-12-18 | 芜湖君华材料有限公司 | A kind of non-billon band collection shredding facilities |
CN108788036A (en) * | 2018-07-20 | 2018-11-13 | 芜湖君华材料有限公司 | A kind of amorphous alloy material fast quenching morcellating system |
CN108817333A (en) * | 2018-07-20 | 2018-11-16 | 芜湖君华材料有限公司 | A kind of closing energy-saving alloy material crystallization storehouse |
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WO2016076544A1 (en) * | 2014-11-11 | 2016-05-19 | 일진전기 주식회사 | Continuous rapid-cooling solidification apparatus |
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CN206169213U (en) * | 2016-11-09 | 2017-05-17 | 浙江师范大学 | Amorphous faciola preparation system |
CN106799477A (en) * | 2017-02-13 | 2017-06-06 | 芜湖君华材料有限公司 | A kind of non-crystaline amorphous metal transformer core band system of processing |
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US5393321A (en) * | 1991-07-27 | 1995-02-28 | British Steel Plc | Method and apparatus for producing strip products by a spray forming technique |
CN103805825A (en) * | 2012-11-08 | 2014-05-21 | 沈阳中北真空科技有限公司 | Vacuum-induction smelting and rapid hardening equipment for rare-earth permanent-magnet alloy |
WO2016076544A1 (en) * | 2014-11-11 | 2016-05-19 | 일진전기 주식회사 | Continuous rapid-cooling solidification apparatus |
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Effective date of registration: 20190612 Address after: 274000 Yanhe Road, Heze High-tech Zone, Shandong Province, 1999 Applicant after: Langfeng new material (Heze) Co., Ltd. Address before: 241080 No. 1 Xiajiahu Road, Sanshan Economic Development Zone, Wuhu City, Anhui Province Applicant before: Wuhu Jun Hua materials Co., Ltd. |
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