CN107350438A - A kind of crystallizer - Google Patents

A kind of crystallizer Download PDF

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Publication number
CN107350438A
CN107350438A CN201710780984.3A CN201710780984A CN107350438A CN 107350438 A CN107350438 A CN 107350438A CN 201710780984 A CN201710780984 A CN 201710780984A CN 107350438 A CN107350438 A CN 107350438A
Authority
CN
China
Prior art keywords
crystallizer
graphite annulus
pinboard
hole
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710780984.3A
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Chinese (zh)
Inventor
孙立国
于向民
朱文杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GUANGDONG KELI INDUSTRY TECHNOLOGY CO.,LTD.
Original Assignee
Foshan Keli Tianyuan Metallurgy Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Foshan Keli Tianyuan Metallurgy Technology Co Ltd filed Critical Foshan Keli Tianyuan Metallurgy Technology Co Ltd
Priority to CN201710780984.3A priority Critical patent/CN107350438A/en
Publication of CN107350438A publication Critical patent/CN107350438A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/04Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
    • B22D11/0406Moulds with special profile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/04Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
    • B22D11/055Cooling the moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/07Lubricating the moulds

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mold Materials And Core Materials (AREA)

Abstract

The embodiment of the invention discloses a kind of crystallizer, including crystallizer body, pinboard and graphite annulus, the crystallizer body center is provided with crystallization channel, and pinboard is provided with the top of the crystallization channel, the graphite annulus is provided with below the pinboard, oil gas micropore is provided with the graphite annulus;The pinboard is provided with crystallization mouth, and for the lower side of the crystallization mouth along downwardly projecting gas storage ring is provided with, gas storage ring, pinboard and the graphite annulus are in turn connected to form air chamber.The air chamber is used to prevent aluminium liquid and the junction of pinboard and graphite annulus from contacting and the crystallisation by cooling that taken the lead in, and then the metal solid scratch for preventing casting from first being crystallized, and lifts the surface quality of casting.

Description

A kind of crystallizer
Technical field
The present invention relates to aluminium bar casting technology field, more particularly to a kind of crystallizer.
Background technology
In the casting of aluminium alloy pole, can crystallizer performance quality directly affect the casting that obtain high quality.By In the limitation of technical conditions, aluminium bar foundry enterprise is in order to improve the quality on the surface of bar, meeting when using Casting Equipment The working face oil dripping of crystallizer, or operating personnel smear to reach the purpose of raising surface quality of continuous castings by hand.But this side Method wastes time and energy, and casts out that the aluminium bar surface come is less smooth, and cooling shell thickness is very big, typically in 2-15mm, easily Produce waste material.
Publication No. CN203917841 Chinese patent discloses a kind of nearly end form ingot casting semi-continuous casting knot of aluminium alloy Brilliant device.This crystallizer is provided with independent oil gas distribution ring so that and this crystallizer can automate lubrication in casting process, Improve the surface quality of casting.But the crystallizer of this structure has following two big major defects:
1st, the diameter of the aluminium liquid passage of crystallizer is essentially identical, and aluminium liquid itself has stronger heat conductivility, in casting process In easily cooled water take away amount of heat, cause the temperature of aluminum liquid of crystallizer upper end too low, influence crystalline quality.
2nd, lubrication lubricating oil moving into cooling water with aluminium liquid used, pollutes to cooling water, influences ring Border.
The content of the invention
Technical problem to be solved of the embodiment of the present invention is, there is provided a kind of crystallizer, self-lubricate can be achieved, improves Surface quality of continuous castings.
Technical problem to be solved of the embodiment of the present invention also resides in, there is provided a kind of crystallizer, accurately controls and cast The temperature change of journey aluminium liquid, ensure the aluminium liquid of diverse location in its optimal casting temperature, improve casting quality.
In order to solve the above-mentioned technical problem, the embodiments of the invention provide a kind of crystallizer, including crystallizer body, switching Plate and graphite annulus, the crystallizer body center are provided with crystallization channel, pinboard, the switching are provided with the top of the crystallization channel The graphite annulus is provided with below plate, oil gas micropore is provided with the graphite annulus;The pinboard is provided with crystallization mouth, the crystallization mouth Lower side along being provided with downwardly projecting gas storage ring, gas storage ring, pinboard and the graphite annulus are in turn connected to form air chamber, described Air chamber is used to prevent aluminium liquid and the junction of pinboard and graphite annulus from contacting.
Be provided with oil pipe and breather pipe as the improvement of such scheme, in the crystallizer body, the breather pipe and lead to Oil pipe is communicated to the back side of graphite annulus.
As the improvement of such scheme, gas storage ring, pinboard and the graphite annulus are in turn connected to form air chamber and referred to:Casting During, gas is passed through graphite annulus by the breather pipe, and gas separates out from the front of graphite annulus, by Action of Gravity Field accumulates in institute Gas storage ring, pinboard and graphite annulus is stated to be sequentially connected in the space surrounded.
As the improvement of such scheme, the gas storage ring is provided with arc-shaped transition section close to graphite annulus side.
As the improvement of such scheme, the crystallizer body is additionally provided with hole for water spraying, and the hole for water spraying circumferential array is in knot On brilliant passage, positioned at the lower section of graphite annulus.
As the improvement of such scheme, totally two rows, the longitudinally spaced preset distance of two row's hole for water sprayings arrange the hole for water spraying, and And the hole for water spraying is obliquely installed with different angle, the current that two row's hole for water sprayings spray are made to interlock up and down.
As the improvement of such scheme, the oil gas micropore is evenly distributed in graphite annulus, makes graphite annular into thermal insulation layer, The cooling effect of hole for water spraying is limited in the lower section of graphite annulus.
As the improvement of such scheme, lubricating oil is separated out from oil gas micropore, and oil-bearing layer, lubricating oil are formed in graphite ring surface It is completely burned before following aluminium liquid to leave graphite annulus.
As the improvement of such scheme, the hole for water spraying connects with cooling-water duct, the cooling-water duct and crystallizer The connectivity part of outer body is provided with screen pack.
As the improvement of such scheme, hydroecium is additionally provided with the crystallizer body, the hydroecium connects with cooling-water duct Connect, aggregation and buffering before being sprayed for cooling water.
Implement the embodiment of the present invention, have the advantages that:
Crystallizer provided by the invention, including crystallizer body, pinboard and graphite annulus, the crystallizer body center are set There is crystallization channel, pinboard is provided with the top of the crystallization channel, the graphite annulus, the pinboard are provided with below the pinboard Provided with crystallization mouth.Wherein, the diameter for crystallizing mouth is less than the bore of crystallization channel and graphite annulus, and aluminium liquid is separated into two up and down Point, the aluminium liquid for preventing from crystallizing below mouth is cooled the cooling of water and cools down the aluminium liquid crystallized above mouth, influences crystalline quality.
Crystallizer provided by the invention, the lower side edge of the crystallization mouth are provided with downwardly projecting gas storage ring, the gas storage Ring, pinboard and graphite annulus are in turn connected to form air chamber, and the air chamber is used to prevent aluminium liquid and the handing-over of pinboard and graphite annulus Place contacts and the crystallisation by cooling that taken the lead in, and then the metal solid scratch for preventing casting from first being crystallized, and lifts the surface quality of casting.
Crystallizer provided by the invention, the crystallizer body are additionally provided with hole for water spraying, and the hole for water spraying circumferential array is in knot On brilliant passage, positioned at the lower section of graphite annulus;Totally two rows, the longitudinally spaced preset distance of two row's hole for water sprayings arrange the hole for water spraying, and And the hole for water spraying is obliquely installed with different angle, the current that two row's hole for water sprayings spray are made to interlock up and down.Cooling water is sprayed on casting Complementation can be obtained during circumferential surface, is really achieved casting cooling uniformly without dead angle, and impact of the cooling water to cast(ing) surface Uniformly, prevent that cooling water is excessive to casting local assault and causes casting surface defect.
Brief description of the drawings
Fig. 1 is a kind of structural representation of crystallizer of the present invention;
Fig. 2 is a kind of structural representation at another visual angle of crystallizer of the present invention;
Fig. 3 is a kind of sectional view of crystallizer of the present invention;
Fig. 4 is Fig. 3 A portions enlarged drawing.
Embodiment
To make the object, technical solutions and advantages of the present invention clearer, the present invention is made into one below in conjunction with accompanying drawing It is described in detail on step ground.Only this is stated, appearance in the text of the invention or the side such as the up, down, left, right, before and after that will appear from, inside and outside Position word, only on the basis of the accompanying drawing of the present invention, it is not the specific restriction to the present invention.
As Figure 1-Figure 4, the embodiments of the invention provide a kind of crystallizer, including crystallizer body 1, the and of pinboard 2 Graphite annulus 3, the center of crystallizer body 1 are provided with crystallization channel 11, and the top of crystallization channel 11 is provided with pinboard 2, described The lower section of pinboard 2 is provided with the graphite annulus 3, and oil gas micropore 31 is provided with the graphite annulus 3;The pinboard 2 is provided with crystallization mouth 21, the lower side edge of the crystallization mouth 21 is provided with downwardly projecting gas storage ring 22, the gas storage ring 22, pinboard 2 and graphite annulus 3 Air chamber 4 is in turn connected to form, the air chamber 4 is used to prevent aluminium liquid and the junction of pinboard 2 and graphite annulus 3 from contacting.
Crystallizer provided by the invention, including crystallizer body 1, pinboard 2 and graphite annulus 3.Wherein, the knot of pinboard 2 The diameter of brilliant mouth 21 is less than the bore of crystallization channel 11 and graphite annulus 3, and aluminium liquid is separated into by the poor pinboard 2 of heat conductivility Upper and lower two parts, the aluminium liquid for crystallizing the lower section of mouth 21 is prevented to be cooled the cooling of water and cool down the aluminium liquid for crystallizing the top of mouth 21, Influence crystalline quality.
Preferably, oil pipe 12 and breather pipe 13, the breather pipe 13 and oil pipe 12 are provided with the crystallizer body 1 It is communicated to the back side of graphite annulus 3.The gas storage ring 22, pinboard 2 and graphite annulus 3 mentioned above are in turn connected to form air chamber 4 refer to:In casting process, gas is passed through graphite annulus 3 by the breather pipe 13, and gas separates out from the front of graphite annulus 3, due to weight Power effect accumulates in the gas storage ring 22, pinboard 2 and graphite annulus 3 and is sequentially connected in the space surrounded.Due to above-mentioned gas energy Enough it is continuously replenished, even if portion gas is taken away by aluminium liquid, also maintains to dynamic certain gas to stay in the air chamber 4, institute State air chamber 4 to be used to prevent aluminium liquid and the junction of pinboard 2 and graphite annulus 3 from contacting and the crystallisation by cooling that taken the lead in, and then prevent from casting The metal solid scratch that part is first crystallized, lift the surface quality of casting.
In order to coordinate with the air chamber 4, the gas storage ring 22 is provided with arc-shaped transition section 222 close to the side of graphite annulus 3.It is described Arc-shaped transition section 222 coordinates with air chamber 4, and making aluminium liquid under the pressure of the gas, movement smoothly turns to straight down from horizontal direction It is mobile, and steering procedure is only completed by the gas pressure in gravity and air chamber 4, will not be contacted with the inwall of crystallizer, reduces knot Brilliant device influences on the non-essential temperature of aluminium liquid.The oil gas micropore 31 is evenly distributed in graphite annulus 3, forms graphite annulus 3 Thermal insulation layer, the cooling effect of hole for water spraying is limited in the lower section of graphite annulus 3.Lubricating oil separates out from oil gas micropore 31, in graphite annulus 3 Surface forms oil-bearing layer, and lubricating oil is completely burned before following aluminium liquid to leave graphite annulus 3, prevents lubricating oil from entering cooling water In, cause environmental pollution.
In order to accelerate cooling velocity of the aluminium liquid in the lower end of crystallizer body 1, the crystallizer body 1 is additionally provided with hole for water spraying 14, the circumferential array of hole for water spraying 14 is on crystallization channel 11, positioned at the lower section of graphite annulus 3;The hole for water spraying 14 totally two row, two The arrangement of 14 longitudinally spaced preset distance of hole for water spraying is arranged, and the hole for water spraying 14 is obliquely installed with different angle, two rows is sprayed water The current that hole 14 sprays interlock up and down.Cooling water can obtain complementation when being sprayed on casting circumferential surface, be really achieved casting cooling Uniformly without dead angle, and impact of the cooling water to cast(ing) surface is uniform, prevents that cooling water is excessive to casting local assault and causes Casting surface defect.
Wherein, the hole for water spraying 14 connects with cooling-water duct 17, the cooling-water duct 17 and the outside of crystallizer body 1 Connectivity part be provided with screen pack 15, prevent the impurity in cooling water from entering, prevent impurity block hole for water spraying 14.Preferably, it is described Hydroecium 16 is additionally provided with crystallizer body 1, the hydroecium 16 is connected with cooling-water duct 17, the aggregation before being sprayed for cooling water And buffering, prevent from being mixed with gas in cooling water and causing hydraulic pressure suddenly to increase to cast(ing) surface and cause to damage, also shorten water spray The length in hole 14, the possibility that hole for water spraying 14 blocks is reduced, also ensure that the water velocity of each hole for water spraying 14 is consistent.
The operation principle of this crystallizer is as follows:When casting starts, dummy bar head will be tied near this crystallizer hole for water spraying 14 The brilliant bottom lock of passage 11.Metal bath enters above pinboard 2, is accumulated on dummy bar head and starts to contact with graphite annulus 3. Then dummy bar head slowly moves down, until casting is completed.In casting process, the oil gas micropore 31 on the surface of graphite annulus 3 starts Lubricating oil and protective gas are separated out, metal bath starts to form the smooth surface of predetermined diameter under the limitation of graphite annulus 3.Graphite Ring 3 itself has oiliness, and lubricating oil can burn totally during following metal bath to move down, and will not enter cooling water In, environmental protection.Protective gas accumulates in the bottom of pinboard 2, under the guide effect of gas storage ring 22, follow-up aluminium liquid after separating out , can be to the direction transverse shifting of graphite annulus 3 after the crystallization mouth 21 of pinboard 2 enters crystallizer, arcuately changeover portion 222 is to turning The bottom surface of fishplate bar 2 is close, and still, because protective gas is built up in air chamber 4, metal bath will not be with graphite annulus 3 and pinboard 2 Junction contact, prevent that metal bath rapid crystallization from forming sharp metallic particles, ensure surface quality of continuous castings.Casting Cheng Zhong, the protective gas in air chamber 4 can be continuously obtained supplement.When metal bath enters the lower section of graphite annulus 3, hole for water spraying 14 sprays Go out cooling water, to the quick cooling of casting.Due to the presence of pinboard 2, the metal bath above pinboard 2 is cooled water Influence it is less, can adapt to the casting speed demand under different technology conditions.
The above disclosed power for being only a kind of preferred embodiment of the present invention, the present invention can not being limited with this certainly Sharp scope, therefore the equivalent variations made according to the claims in the present invention, still belong to the scope that the present invention is covered.

Claims (10)

  1. A kind of 1. crystallizer, it is characterised in that including crystallizer body, pinboard and graphite annulus, the crystallizer body center Provided with crystallization channel, pinboard is provided with the top of the crystallization channel, the graphite annulus, the graphite are provided with below the pinboard Oil gas micropore is provided with ring;The pinboard is provided with crystallization mouth, and the lower side edge of the crystallization mouth is provided with downwardly projecting gas storage Ring, gas storage ring, pinboard and the graphite annulus are in turn connected to form air chamber, and the air chamber is used to prevent aluminium liquid and pinboard and stone Mo Huan junction contact.
  2. 2. crystallizer as claimed in claim 1, it is characterised in that oil pipe and breather pipe are provided with the crystallizer body, The breather pipe and oil pipe are communicated to the back side of graphite annulus.
  3. 3. crystallizer as claimed in claim 1, it is characterised in that gas storage ring, pinboard and the graphite annulus are sequentially connected shape Refer into air chamber:In casting process, gas is passed through graphite annulus by the breather pipe, and gas separates out from the front of graphite annulus, due to Action of Gravity Field accumulates in gas storage ring, pinboard and the graphite annulus and is sequentially connected in the space surrounded.
  4. 4. crystallizer as claimed in claim 1, it is characterised in that the gas storage ring is provided with arc-shaped transition close to graphite annulus side Section.
  5. 5. crystallizer as claimed in claim 1, it is characterised in that the crystallizer body is additionally provided with hole for water spraying, the water spray Hole circumferential array is on crystallization channel, positioned at the lower section of graphite annulus.
  6. 6. crystallizer as claimed in claim 5, it is characterised in that totally two rows, two row's hole for water sprayings are longitudinally spaced for the hole for water spraying Preset distance is arranged, and the hole for water spraying is obliquely installed with different angle, the current that two row's hole for water sprayings spray is interlocked up and down.
  7. 7. crystallizer as claimed in claim 5, it is characterised in that the oil gas micropore is evenly distributed in graphite annulus, makes stone Mo Huan forms thermal insulation layer, and the cooling effect of hole for water spraying is limited in the lower section of graphite annulus.
  8. 8. crystallizer as claimed in claim 1, it is characterised in that lubricating oil separates out from oil gas micropore, in graphite ring surface shape Into oil-bearing layer, lubricating oil is completely burned before following aluminium liquid to leave graphite annulus.
  9. 9. crystallizer as claimed in claim 5, it is characterised in that the hole for water spraying connects with cooling-water duct, the cooling The connectivity part of aquaporin and crystallizer outer body is provided with screen pack.
  10. 10. crystallizer as claimed in claim 5, it is characterised in that hydroecium, the hydroecium are additionally provided with the crystallizer body It is connected with cooling-water duct, aggregation and buffering before being sprayed for cooling water.
CN201710780984.3A 2017-09-01 2017-09-01 A kind of crystallizer Pending CN107350438A (en)

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Application Number Priority Date Filing Date Title
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Publications (1)

Publication Number Publication Date
CN107350438A true CN107350438A (en) 2017-11-17

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1857828A (en) * 2006-05-19 2006-11-08 苏州有色金属加工研究院 Continuously lubricating crystallizer for semi-continuous casting of aluminium and aluminium alloy
CN101332493A (en) * 2008-07-31 2008-12-31 东北大学 Gas film quick continuous casting device and method in magnetostatic field
US20090000760A1 (en) * 2007-06-26 2009-01-01 Kang Won Duck Mold for air-slip type noncircular continuous casting and casting method of aluminum alloy using the same
CN202726003U (en) * 2012-06-11 2013-02-13 浙江鑫耐铝熔铸设备材料有限公司 Crystallizer
CN202726002U (en) * 2012-06-11 2013-02-13 浙江鑫耐铝熔铸设备材料有限公司 Crystallizer cooling structure
CN106925735A (en) * 2015-12-30 2017-07-07 北京有色金属研究总院 A kind of device and method for preparing big specification high-quality aluminium alloy cast ingot
CN207288824U (en) * 2017-09-01 2018-05-01 佛山市科立天源冶金技术有限公司 A kind of crystallizer

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1857828A (en) * 2006-05-19 2006-11-08 苏州有色金属加工研究院 Continuously lubricating crystallizer for semi-continuous casting of aluminium and aluminium alloy
US20090000760A1 (en) * 2007-06-26 2009-01-01 Kang Won Duck Mold for air-slip type noncircular continuous casting and casting method of aluminum alloy using the same
CN101332493A (en) * 2008-07-31 2008-12-31 东北大学 Gas film quick continuous casting device and method in magnetostatic field
CN202726003U (en) * 2012-06-11 2013-02-13 浙江鑫耐铝熔铸设备材料有限公司 Crystallizer
CN202726002U (en) * 2012-06-11 2013-02-13 浙江鑫耐铝熔铸设备材料有限公司 Crystallizer cooling structure
CN106925735A (en) * 2015-12-30 2017-07-07 北京有色金属研究总院 A kind of device and method for preparing big specification high-quality aluminium alloy cast ingot
CN207288824U (en) * 2017-09-01 2018-05-01 佛山市科立天源冶金技术有限公司 A kind of crystallizer

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
中国金属学会编 李文秀等: "《2005中国钢铁年会论文集》", 冶金工业出版社, pages: 509 - 510 *

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Effective date of registration: 20211209

Address after: 528137 No. 41 Sanjiang highway, Leping Town, Sanshui District, Foshan City, Guangdong Province (F1)

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