CN107350256A - A kind of mechanical semi-automatic scrap collection system - Google Patents

A kind of mechanical semi-automatic scrap collection system Download PDF

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Publication number
CN107350256A
CN107350256A CN201710754260.1A CN201710754260A CN107350256A CN 107350256 A CN107350256 A CN 107350256A CN 201710754260 A CN201710754260 A CN 201710754260A CN 107350256 A CN107350256 A CN 107350256A
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CN
China
Prior art keywords
strong magnet
collection system
supporting plate
car body
scrap collection
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Granted
Application number
CN201710754260.1A
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Chinese (zh)
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CN107350256B (en
Inventor
张双
马英庆
周宇明
王少岩
孙婉轩
沈鸿涛
高洁
彭雁
邓卫国
车建明
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Liaoning Mechatronics College
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Liaoning Mechatronics College
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Priority to CN201710754260.1A priority Critical patent/CN107350256B/en
Publication of CN107350256A publication Critical patent/CN107350256A/en
Application granted granted Critical
Publication of CN107350256B publication Critical patent/CN107350256B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area

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  • Sorting Of Articles (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention belongs to scrap iron sweeping tool technical field, and in particular to a kind of mechanical semi-automatic scrap collection system.It is frame welding formula car body that the present invention, which includes car body, magnetic recovery mechanism, shedding mechanism, appearance chip removal mechanism, universal wheel and travel wheel, the car body,;The magnetic recovery mechanism uses band transmission, including driving wheel, strong magnet integrating device, conveyer belt, deflecting roller and driven pulley;The shedding mechanism uses crank and rocker mechanism, including device for discharging, fixed hinge, connecting rod and crankwheel;The appearance chip removal mechanism uses suspended structure, including back-moving spring, locating piece, push rod, chute, supporting plate and appearance bits case;The strong magnet integrating device and the device for discharging equally use frame-type sealing structure, including upper cover plate, magnetic isolation plate, strong magnet, framework and lower cover.Mechanical semi-automatic scrap collection system of the invention is applied to the places such as machining, pincers worker, and simple to operate, securely and reliably, energy consumption is low, noiseless.

Description

A kind of mechanical semi-automatic scrap collection system
Technical field
The invention belongs to scrap iron sweeping tool technical field, and in particular to a kind of mechanical semi-automatic scrap collection system.
Background technology
At present, common iron filings recycling machine is electromagnetically recycling machine.Electromagnetically recycling machine is more common in mechanical enterprise, core Part is electromagnet, and two kinds of power supply mode, first, with rechargeable battery power supply, another kind is powered by automatic winder. Existing acc power height, the bodily form of electromagnetically reclaiming is big, has noise, is used for the big discarded iron charge slag of yield, for machining, The place of tiny iron filings is smashed in the narrow fields such as pincers worker and distribution, and electromagnetically recycling machine is powered by automatic winder, difficulty or ease Shuttle between workbench, clean not thorough, and equipment is expensive, and power consumption is more, with rechargeable battery power supply, charging interval Long, difficulty or ease at any time, flexibly put cleaning to good use.
The present invention is organic flexibly to be utilized the magnetic recovery mechanism of belt drive formula, the shedding mechanism of crank-rocker style and hangs The appearance chip removal mechanism of hanging structure and drawer type can be without electric energy, complete mechanical, while collects iron filings at any time, and iron filings Omission is not accumulated, being capable of place cleaning dead angle position.
Mechanical semi-automatic scrap collection system of the invention is applied to the places such as machining, pincers worker, simple to operate, safely may be used Lean on, energy consumption is low, noiseless, therefore the present invention is very necessary.
The content of the invention
The problem of existing for prior art, it is an object of the invention to provide a kind of mechanical semi-automatic scrap collection dress Put.Mechanical semi-automatic scrap collection system of the invention has the iron filings for being capable of place cleaning dead angle position, simple to operate, safety Reliably, energy consumption is low, noiseless, the advantages that suitable for places such as machining, pincers worker.
In order to solve the above technical problems, the technical solution adopted by the present invention is.
A kind of mechanical semi-automatic scrap collection system, including car body, magnetic recovery mechanism, shedding mechanism, appearance Scrap-removing machine Structure, universal wheel and travel wheel, the car body are frame welding formula car body, and the front end of the car body is provided with travel wheel by axle, The rear end lower of the car body is provided with universal wheel, and the upper rear end of the car body is installed with handle, and the two of the car body Side is installed with supporting plate;
The magnetic recovery mechanism uses band transmission, including driving wheel, strong magnet integrating device, conveyer belt, deflecting roller And driven pulley, the driving wheel are fixedly mounted on the axle between travel wheel and be connected, the travel wheel walking drives driving Wheel rotates, and deflecting roller is housed by axle sleeve in the middle part of the vehicle bottom, and strong magnet integrating device is fixedly mounted in the vehicle bottom, Between the driving wheel and the deflecting roller, in the supporting plate by axle sleeve equipped with driven pulley be located at the supporting plate it Between, the conveyer belt links into an integrated entity driving wheel, deflecting roller and driven pulley;
The shedding mechanism uses crank and rocker mechanism, including device for discharging, fixed hinge, connecting rod and crankwheel, the discharging One end of device is connected on the inside of supporting plate by fixed hinge, and the side of the device for discharging passes through pin connection connecting rod, institute Connecting rod is stated by pin connection crankwheel, the crankwheel is fixedly set in be integrally formed on the axle of the driven pulley, described Driven pulley drives the crankwheel motion;
The appearance chip removal mechanism uses suspended structure, including back-moving spring, locating piece, push rod, chute, supporting plate and appearance bits case, The locating piece is fixedly mounted on the lower section for being located at the crankwheel on the outside of supporting plate, and the upper and lower end face of the locating piece is set There is through hole, running through in the through hole of the locating piece has the push rod, and the top of the push rod is provided with the back-moving spring and is located at The locating piece upper end, the push rod lower end are positioned by supporting plate described in pin connection, the pin by the chute, the supporting plate It is fixed on close to the upper surface of the deflecting roller by fixed hinge on the bottom of the car body, activity placement institute on the supporting plate Appearance bits case is stated, the crankwheel outer rim is cam, and the crankwheel rotates one week and stirs the push rod once, and the push rod is downward Move along a straight line, drive the supporting plate and the bits case that holds to move downward.
A kind of preferred embodiment of the present invention, the strong magnet integrating device and the device for discharging are equally close using frame-type Framework, the framework is placed above in seal structure, including upper cover plate, magnetic isolation plate, strong magnet, framework and lower cover, the lower cover Interior placement strong magnet, magnetic isolation plate is covered above the strong magnet, upper cover plate is placed on the magnetic isolation plate.
Further, the upper cover plate and the lower cover are aluminium sheet.
Further, the size of the strong magnet is 20 × 60 × 10mm.
Further, the quantity of the strong magnet in the strong magnet integrating device is 48 pieces.
Further, the quantity of the strong magnet in the device for discharging is 36 pieces.
Another preferred embodiment of the present invention, the travel wheel is integral type rubber wheel.
The third preferred embodiment of the present invention, the car body are made of wall thickness 1.5mm 309 stainless steels.
The 4th kind of preferred embodiment of the present invention, the conveyer belt use 0.6mmPVC conveyer belts.
The 5th kind of preferred embodiment of the present invention, the supporting plate both sides are inclined-plane close to the end face of the deflecting roller.
Beneficial effects of the present invention.
(1)Mechanical semi-automatic scrap collection system of the invention is mechanical transmission mechanism, it is not necessary to driven by power, can be cleared up All kinds of iron filings, size iron filings can be clean by thorough cleaning, and no dead angle is simple to operate, and securely and reliably, energy consumption is low, noiseless, fit For machining, the place such as pincers worker.
(2)The overall skeleton of mechanical semi-automatic scrap collection system of the invention uses exhausted magnetic material, its magnetic recovery machine Structure conveys medium as magnetic driven source, conveyer belt flat rubber belting using strong magnet as scrap collection, is non-driven by power, energy-conservation Emission reduction.
(3)The shedding mechanism of mechanical semi-automatic scrap collection system of the invention is using crank and rocker mechanism as driver Structure, the reciprocating motion of magnetic device for discharging is realized, realize the real-time removal of waste material, so as to reach discharging purpose.
(4)The appearance chip removal mechanism of mechanical semi-automatic scrap collection system of the invention uses drawer-type structure, can be achieved to set The standby removing for having collected waste material, and iron filings do not accumulate omission.
(5)Mechanical semi-automatic scrap collection system of the invention is mainly by magnetic recovery mechanism, shedding mechanism, appearance Scrap-removing machine Structure three parts form, compact structure, suitable for complex site.
(6)Mechanical semi-automatic scrap collection system car body of the invention uses frame welding formula structure, and material selection 309 is not Become rusty steel, and wheel is from integral type rubber wheel, heavy-duty universal wheel, and general frame is light, is easily installed, and cost is low, in light weight, operation Securely and reliably, the device reaches the requirement of energy-saving and emission-reduction, has preferable economic benefit and social benefit.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the magnetic recovery mechanism structure schematic diagram of the present invention.
Fig. 3 is the shedding mechanism structural representation of the present invention.
Fig. 4 is the device for discharging structural representation of the present invention.
Fig. 5 is the appearance chip removal mechanism structural representation of the present invention.
In accompanying drawing 1 be car body, 2 be magnetic recovery mechanism, 3 be shedding mechanism, 4 be hold chip removal mechanism, 5 be universal wheel, 6 be Travel wheel, 7 be strong magnet integrating device, 8 be driving wheel, 9 be conveyer belt, 10 be deflecting roller, 11 be driven pulley, 12 be support Plate, 13 be device for discharging, 14 be fixed hinge, 15 be connecting rod, 16 be crankwheel, 17 be upper cover plate, 18 be magnetic isolation plate, 19 be strong Magnet, 20 be framework, 21 be lower cover, 22 be back-moving spring, 23 be locating piece, 24 be push rod, 25 be chute, 26 be supporting plate, 27 consider case to be worth doing to hold.
Embodiment
For a further understanding of the present invention, the preferred embodiment of the invention is described with reference to embodiment, still It should be appreciated that these descriptions are simply further explanation the features and advantages of the present invention, rather than to the claims in the present invention Limitation.
Understood according to Fig. 1-4:Semi-automatic scrap collection system of the invention mechanical, including car body 1, magnetic recovery mechanism 2, Shedding mechanism 3, hold chip removal mechanism 4, universal wheel 5 and travel wheel 6, the car body 1 is the welded type car body 1 of framework 20, the car body 1 Front end travel wheel 6 is provided with by axle, the rear end lower of the car body 1 is provided with universal wheel 5, on the rear end of the car body 1 Portion is installed with handle, and the both sides of the car body 1 are installed with supporting plate 12;The travel wheel 6 is integral type rubber wheel, The car body 1 is welded using wall thickness 1.5mm 309 stainless steel square tubes and pipe, and the universal wheel 5 is heavily loaded universal wheel 5, General frame 20 is light, is easily installed.
The magnetic recovery mechanism 2 uses band transmission, including driving wheel 8, the integrating device 7 of strong magnet 19, conveying Band 9, deflecting roller 10 and driven pulley 11, the driving wheel 8 are fixedly mounted on the axle between travel wheel 6 and are connected, the row Entering the walking of wheel 6 drives driving wheel 8 to rotate, and deflecting roller 10, the bottom of car body 1 are housed by axle sleeve in the middle part of the bottom of car body 1 The integrating device 7 of strong magnet 19 is fixedly mounted, between the driving wheel 8 and the deflecting roller 10, leads in the supporting plate 12 Axle sleeve is crossed equipped with driven pulley 11 between the supporting plate 12, the conveyer belt 9 is by driving wheel 8, deflecting roller 10 and driven pulley 11 link into an integrated entity to form V belt translation;The conveyer belt 9 is using 0.6mmPVC conveyer belts 9.The integrating device 7 of strong magnet 19 is made Power resources are reclaimed for iron filings, moving body 1, the iron filings that are scattered by region will be picked up, iron filings are suspended on conveyer belt 9, if During standby advance, conveyer belt 9 is rotated counterclockwise, and iron filings are transported at shedding mechanism 3 by conveyer belt 9.
The shedding mechanism 3 uses crank and rocker mechanism, including device for discharging 13, fixed hinge 14, connecting rod 15 and crank Wheel 16, one end of the device for discharging 13 is connected on the inner side of supporting plate 12 by fixed hinge 14, as rocking bar;The discharging The side of device 13 passes through pin connection crankwheel 16, the fixed cover of crankwheel 16 by pin connection connecting rod 15, the connecting rod 15 It is integrally formed on the axle through the driven pulley 11, the driven pulley 11 drives the crankwheel 16 to move, and makes crankwheel 16 turn into the driving wheel of crank and rocker mechanism.The crankwheel 16, the connecting rod 15 and the device for discharging 13 pass through pin connection Together, crank and rocker mechanism is formed, the left and right ends of car body 1 are symmetrically equipped with this structure.The crankwheel 16 circles, institute State the folding of device for discharging 13 once.Device for discharging 13 close when, the conveyer belt 9 at device for discharging 13 under the influence of a magnetic field, The iron filings to suspend thereon be will not fall off, and when device for discharging 13 is opened, conveyer belt 9 is taken off away from magnetic fields, iron filings by Action of Gravity Field Fallen from conveyer belt 9, crash into and hold chip removal mechanism 4, so as to realize discharging.
The appearance chip removal mechanism 4 uses suspended structure, including back-moving spring 22, locating piece 23, push rod 24, chute 2525th, supporting plate 26 and appearance bits case 27, the locating piece 23 are fixedly mounted on the outside of supporting plate 12 positioned at the crankwheel 16 Lower section, the upper and lower end face of the locating piece 23 are provided with through hole, and running through in the through hole of the locating piece 23 has the push rod 24, institute The top for stating push rod 24 is provided with the back-moving spring 22 and is located at the upper end of locating piece 23, and the lower end of push rod 24 is connected by pin The supporting plate 26 is connect, the pin is positioned by the chute 2525, and the supporting plate 26 leads to close to the upper surface of the deflecting roller 10 Cross fixed hinge 14 to be fixed on the bottom of the car body 1, activity placement is described on the supporting plate 26 holds bits case 27, the appearance bits Case 27 is made up of 309 stainless steel plates, and the both sides of supporting plate 26 are inclined-plane close to the end face of the deflecting roller 10;The crankwheel 16 Outer rim is cam, and the crankwheel 16 rotates one week and stirs the push rod 24 once, and the push rod 24 moves along a straight line downwards, band Move the supporting plate 26 and the bits case 27 that holds moves downward so that the iron filings held before in bits case 27 flow backward, avoid Iron filings accumulation is overflowed.The appearance chip removal mechanism 4 generally drawer-type structure, the bits case 27 of the appearance equipped with iron filings can be achieved and extract out, and When remove iron filings.
The integrating device 7 of strong magnet 19 uses the formula sealing structure of framework 20, including upper cover plate 17, magnetic isolation plate 18, Qiang Ci Iron 19, framework 20 and lower cover 21, the lower cover 21 are placed above framework 20, strong magnet 19, institute are placed in the framework 20 State strong magnet 19 and cover magnetic isolation plate 18 above, upper cover plate 17, the upper cover plate 17 and the lower cover are placed on the magnetic isolation plate 18 Plate 21 is aluminium sheet.The size of the strong magnet 19 is 20 × 60 × 10mm.Strong magnet 19 in the integrating device 7 of strong magnet 19 Quantity be 48 pieces.
The device for discharging 13 uses the formula sealing structure of framework 20, including upper cover plate 17, magnetic isolation plate 18, strong magnet 19, frame Frame 20 and lower cover 21, the lower cover 21 are placed above framework 20, strong magnet 19, the strong magnet are placed in the framework 20 19 cover magnetic isolation plate 18 above, and upper cover plate 17 is placed on the magnetic isolation plate 18, the upper cover plate 17 and the lower cover 21 are aluminium Plate.The size of the strong magnet 19 is 20 × 60 × 10mm.The quantity of strong magnet 19 in the device for discharging 13 is 36 pieces.
Operation principle.
For the present invention in use, strong magnet integrating device reclaims power resources, moving body as iron filings, both hands promote car body Handle moves ahead, and travel wheel walking drives driving wheel to rotate, and driving wheel driving conveying belt, strong magnet integrating device will be picked up by area The iron filings that domain is scattered, iron filings are suspended on conveyer belt, and when equipment is advanced, conveyer belt is rotated counterclockwise, and iron filings are passed through into conveyer belt It is transported at shedding mechanism.
Conveyer belt drives driven pulley to rotate, and driven pulley drives crankwheel, and crankwheel circles, device for discharging folding once, When device for discharging closes, under the influence of a magnetic field, the iron filings to suspend thereon will not fall off the conveyer belt at device for discharging, discharging When device is opened, away from magnetic fields, iron filings are departed from conveyer belt by Action of Gravity Field and fallen conveyer belt, crash into appearance chip removal mechanism, from And realize discharging.
Crankwheel rotates one week and stirs push rod once, and push rod moves along a straight line downwards, drives supporting plate and holds bits case and transports downwards It is dynamic so as to hold the iron filings before in bits case and flow backward, avoid iron filings accumulation from overflowing.Appearance bits case equipped with iron filings is extracted out, and When remove iron filings.Each mechanism coordinated movement of various economic factors of traveling wheel drive, magnetic recovery mechanism complete iron adsorption in task on conveyer belt, unloaded Material mechanism completes to unload the iron filings adsorbed on conveyer belt, holds chip removal mechanism and completes to collect iron filings, unloads appearance bits case, iron filings are unloaded Remove, end-of-job.
It is understood that above with respect to the specific descriptions of the present invention, it is merely to illustrate the present invention and is not limited to this Technical scheme described by inventive embodiments, it will be understood by those within the art that, still the present invention can be carried out Modification or equivalent substitution, to reach identical technique effect;As long as meet use needs, all protection scope of the present invention it It is interior.

Claims (10)

  1. A kind of 1. mechanical semi-automatic scrap collection system, it is characterised in that:Including car body, magnetic recovery mechanism, shedding mechanism, It is frame welding formula car body to hold chip removal mechanism, universal wheel and travel wheel, the car body, and the front end of the car body is provided with by axle Travel wheel, the rear end lower of the car body are provided with universal wheel, and the upper rear end of the car body is installed with handle, the car The both sides of body are installed with supporting plate;
    The magnetic recovery mechanism uses band transmission, including driving wheel, strong magnet integrating device, conveyer belt, deflecting roller And driven pulley, the driving wheel are fixedly mounted on the axle between travel wheel and be connected, the travel wheel walking drives driving Wheel rotates, and deflecting roller is housed by axle sleeve in the middle part of the vehicle bottom, and strong magnet integrating device is fixedly mounted in the vehicle bottom, Between the driving wheel and the deflecting roller, in the supporting plate by axle sleeve equipped with driven pulley be located at the supporting plate it Between, the conveyer belt links into an integrated entity driving wheel, deflecting roller and driven pulley;
    The shedding mechanism uses crank and rocker mechanism, including device for discharging, fixed hinge, connecting rod and crankwheel, the discharging One end of device is connected on the inside of supporting plate by fixed hinge, and the side of the device for discharging passes through pin connection connecting rod, institute Connecting rod is stated by pin connection crankwheel, the crankwheel is fixedly set in be integrally formed on the axle of the driven pulley, described Driven pulley drives the crankwheel motion;
    The appearance chip removal mechanism uses suspended structure, including back-moving spring, locating piece, push rod, chute, supporting plate and appearance bits case, The locating piece is fixedly mounted on the lower section for being located at the crankwheel on the outside of supporting plate, and the upper and lower end face of the locating piece is set There is through hole, running through in the through hole of the locating piece has the push rod, and the top of the push rod is provided with the back-moving spring and is located at The locating piece upper end, the push rod lower end are positioned by supporting plate described in pin connection, the pin by the chute, the supporting plate It is fixed on close to the upper surface of the deflecting roller by fixed hinge on the bottom of the car body, activity placement institute on the supporting plate Appearance bits case is stated, the crankwheel outer rim is cam, and the crankwheel rotates one week and stirs the push rod once, and the push rod is downward Move along a straight line, drive the supporting plate and the bits case that holds to move downward.
  2. 2. mechanical semi-automatic scrap collection system according to claim 1, it is characterised in that:The integrated dress of the strong magnet Put and equally use frame-type sealing structure, including upper cover plate, magnetic isolation plate, strong magnet, framework and lower cover with the device for discharging, Framework is placed above in the lower cover, and strong magnet is placed in the framework, magnetic isolation plate is covered above the strong magnet, described every magnetic Upper cover plate is placed on plate.
  3. 3. mechanical semi-automatic scrap collection system according to claim 2, it is characterised in that:The upper cover plate and described Lower cover is aluminium sheet.
  4. 4. mechanical semi-automatic scrap collection system according to claim 2, it is characterised in that:The size of the strong magnet For 20 × 60 × 10mm.
  5. 5. mechanical semi-automatic scrap collection system according to claim 4, it is characterised in that:The integrated dress of the strong magnet The quantity of strong magnet in putting is 48 pieces.
  6. 6. mechanical semi-automatic scrap collection system according to claim 4, it is characterised in that:In the device for discharging The quantity of strong magnet is 36 pieces.
  7. 7. mechanical semi-automatic scrap collection system according to claim 1, it is characterised in that:The travel wheel is integrated Formula rubber wheel.
  8. 8. mechanical semi-automatic scrap collection system according to claim 1, it is characterised in that:The car body uses wall thickness 1.5mm 309 stainless steels are made.
  9. 9. mechanical semi-automatic scrap collection system according to claim 1, it is characterised in that:The conveyer belt uses 0.6mmPVC conveyer belts.
  10. 10. mechanical semi-automatic scrap collection system according to claim 1, it is characterised in that:The supporting plate both sides are leaned on The end face of the nearly deflecting roller is inclined-plane.
CN201710754260.1A 2017-08-29 2017-08-29 Mechanical semi-automatic scrap iron collecting device Active CN107350256B (en)

Priority Applications (1)

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CN201710754260.1A CN107350256B (en) 2017-08-29 2017-08-29 Mechanical semi-automatic scrap iron collecting device

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Application Number Priority Date Filing Date Title
CN201710754260.1A CN107350256B (en) 2017-08-29 2017-08-29 Mechanical semi-automatic scrap iron collecting device

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CN107350256A true CN107350256A (en) 2017-11-17
CN107350256B CN107350256B (en) 2022-09-23

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110179401A (en) * 2019-07-05 2019-08-30 北京联合大学 A kind of scrap collection system

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203498786U (en) * 2013-10-16 2014-03-26 山东开泰工业科技有限公司 Efficient ground steel shot collecting device
WO2014051171A1 (en) * 2012-09-27 2014-04-03 Kim Eun-Kyung Device for removing oxidation rust from scrap iron
CN205309921U (en) * 2016-01-28 2016-06-15 开封大学 Quick cleaning device of lathe piece
CN207343432U (en) * 2017-08-29 2018-05-11 辽宁机电职业技术学院 A kind of mechanical semi-automatic scrap collection system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014051171A1 (en) * 2012-09-27 2014-04-03 Kim Eun-Kyung Device for removing oxidation rust from scrap iron
CN203498786U (en) * 2013-10-16 2014-03-26 山东开泰工业科技有限公司 Efficient ground steel shot collecting device
CN205309921U (en) * 2016-01-28 2016-06-15 开封大学 Quick cleaning device of lathe piece
CN207343432U (en) * 2017-08-29 2018-05-11 辽宁机电职业技术学院 A kind of mechanical semi-automatic scrap collection system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110179401A (en) * 2019-07-05 2019-08-30 北京联合大学 A kind of scrap collection system

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