Garment production line outbound equipment and outbound method
Technical Field
The embodiment of the application relates to a garment production line device, in particular to a garment production line outbound device and an outbound method.
Background
China is a world clothing processing factory and has a plurality of clothing production enterprises, most of the production enterprises are labor-intensive enterprises, the existing efficiency is low, the cost is high, the current mode is difficult to maintain for a long time along with the continuous improvement of labor cost, and hanging equipment is introduced for the enterprises in order to improve production efficiency and reduce cost.
The hanging equipment is provided with a secondary rail and a main rail which comprise a plurality of production points, and when the processing of certain production points on the secondary rail is finished, hanging on the secondary rail is sent into the main rail for processing according to the working procedure. The inventor finds that when the slave hanging rail is sent into the main rail, other hanging rails possibly exist on the main rail for transmission processing, if the slave hanging rail is directly sent into the main rail, the two hanging rails collide with each other to damage the production procedure and influence the subsequent production.
Therefore, when hanging and transporting are carried out on the main rail, the clothes hangers on the auxiliary rail cannot enter the main rail, and double hanging phenomenon on the main rail is avoided, so that the normal production process is a problem which needs to be solved rapidly at present.
Disclosure of Invention
The aim of the embodiment of the application is to provide the outbound equipment and the outbound method of the clothing assembly line, so that when hanging and transporting are carried out on the rail, the clothes hangers on the secondary rail cannot enter the main rail, the double hanging phenomenon on the main rail is avoided, and the production procedure is normal.
To achieve the above object, an embodiment of the present application provides a garment line outbound apparatus, including:
the main rail is used for conveying the main hanging;
a slave rail for conveying a slave suspension;
the clamping device is arranged on the slave rail and used for clamping or releasing the slave hanging;
the connecting rod mechanism is connected with the secondary rail;
the rotating mechanism is used for being locked or separated from the connecting rod mechanism, pushing the connecting rod mechanism to move when being locked with the connecting rod mechanism, and driving the slave rail to be communicated with the master rail when the connecting rod mechanism is pushed to the limit position;
the locking mechanism is used for locking or unlocking the rotating mechanism, and after the rotating mechanism is unlocked, the rotating mechanism is locked with the connecting rod mechanism;
the N pushing sheets are equidistantly arranged on the main rail and used for conveying a main hanger and conveying a secondary hanger which is sent to the main rail;
the first shifting piece is sleeved on the rotating mechanism in a hollow mode, is connected with the connecting rod mechanism, is pushed by the main hanger, and drives the connecting rod mechanism to be separated from the rotating mechanism after being pushed by the main hanger;
the second poking piece is arranged on the rotating mechanism and is pushed by the pushing piece, and the second poking piece drives the rotating mechanism to rotate together after being pushed;
an inductor for being triggered by the secondary rail when the secondary rail is in communication with the primary rail;
the main control system is respectively and electrically connected with the sensor, the clamping device and the locking mechanism;
the main control system is used for opening the locking mechanism when the slave hanging bracket is arranged on the slave rail, and after the locking mechanism is opened, the rotating mechanism and the locking mechanism are mutually separated and are mutually locked with the connecting rod mechanism;
when the rotating mechanism and the connecting rod mechanism are mutually locked, if the first plectrum is firstly pushed by the main hanger, the first plectrum drives the connecting rod mechanism to be mutually separated from the rotating mechanism, and when the second plectrum is pushed by the pushing plate, the second plectrum drives the rotating mechanism to idle, and the connecting rod mechanism does not do motion;
the second shifting sheet is pushed by the pushing sheet, the second shifting sheet drives the rotating mechanism to rotate, the rotating mechanism pushes the connecting rod mechanism to move when rotating, the secondary rail is communicated with the main rail when the connecting rod mechanism is pushed to the limit position, the sensor is triggered, the main control system closes the clamping device after the sensor is triggered, and the secondary hanging bracket on the secondary rail enters the main rail before releasing the gear.
The embodiment of the application also provides an outbound method of the outbound equipment of the clothing production line, which comprises the following steps:
judging whether a slave suspension exists on the slave rail or not by the master control system;
after judging that the slave rail is hung by the slave, the main control system opens the locking mechanism;
the locking mechanism is disengaged from the rotating mechanism after being opened, so that the rotating mechanism is interlocked with the connecting rod mechanism;
when the main hanger is conveyed on the main rail, the main hanger pushes the first plectrum, and the first plectrum drives the connecting rod mechanism to be separated from the rotating mechanism after being pushed; when no main hanger on the main rail is conveyed, the second shifting piece drives the rotating mechanism to rotate, the rotating mechanism pushes the connecting rod mechanism to move when rotating, when the connecting rod mechanism is pushed to the limit position, the auxiliary rail is mutually communicated with the main rail, the inductor is triggered, the main control system closes the clamping device after the inductor is triggered, and the auxiliary hanger on the auxiliary rail enters the main rail before releasing the gear.
Compared with the prior art, the embodiment of the application has the advantages that the first poking piece, the second poking piece, the locking mechanism, the connecting rod mechanism and the rotating mechanism are arranged, when the first poking piece is hung and pushed on the main rail, the connecting rod mechanism is separated from the rotating mechanism, and after the second poking piece is pushed by the pushing piece, the connecting rod mechanism cannot be driven by the rotating mechanism to move, so that the slave hanging bracket on the slave rail cannot be put down into the main rail, and the inductor is not triggered. When the pushing piece firstly pushes the second shifting piece on the main rail, the rotating mechanism drives the connecting rod mechanism to move, the auxiliary rail descends, the auxiliary rail is communicated with the main rail, the auxiliary rail triggers the sensor, and the auxiliary on the auxiliary rail is hung into the main rail. Therefore, the main hanger and the auxiliary hanger can not appear on the main rail at the same time, so that the two hangers are prevented from colliding, and the production process is normal.
In addition, the garment line outbound device further comprises: a housing covering the link mechanism, and the locking mechanism is provided on the housing;
the link mechanism includes: the connecting rod and the touch block are arranged at the tail end of the connecting rod and hinged with the shell, and the touch block is connected with the secondary rail;
the main control system is used for opening the locking mechanism when the slave hanging bracket is arranged on the slave rail, and after the locking mechanism is opened, the rotating mechanism and the locking mechanism are mutually separated and are mutually locked with the connecting rod;
when the rotating mechanism and the connecting rod are mutually locked, the first plectrum is firstly pushed by the main hanger, the first plectrum drives the connecting rod to be mutually separated from the rotating mechanism, and when the second plectrum is pushed by the pushing plate, the second plectrum drives the rotating mechanism to idle, and the connecting rod does not move;
the second pulling piece is pushed by the pushing piece, the second pulling piece drives the rotating mechanism to rotate, the rotating mechanism pushes the connecting rod to move when rotating, the connecting rod moves and then pushes the touch block to move, the touch block rotates around the hinge joint of the touch block and the shell, when the touch block is pushed to the limit position, the secondary rail is communicated with the main rail, and the inductor is triggered.
In addition, the link mechanism further comprises: the connecting frame is hinged with the first connecting shaft, and is connected with the connecting rod;
the rotating mechanism comprises: the second connecting shaft is fixedly connected with the second shifting sheet, the plate frame is fixedly connected with the second connecting shaft, and the first shifting sheet is sleeved on the second rotating shaft;
the plate frame is used for being locked with or separated from the connecting rod and pushing the connecting rod to move when being locked with the connecting rod;
when the plate frame and the connecting rod are mutually locked, if the first plectrum is firstly pushed by the main hanger, the first plectrum drives the first connecting shaft to rotate, the first connecting shaft drives the connecting rod after rotating, the connecting rod is driven to be mutually separated from the plate frame, and when the second plectrum is pushed by the push plate, the second plectrum drives the plate frame to idle, and the connecting rod does not move;
the second pulling piece is pushed by the pushing piece, the second pulling piece drives the second connecting shaft to rotate, the second connecting shaft pushes the connecting frame when rotating, the connecting frame drives the connecting rod after being pushed, the connecting rod drives the touch block to move after being pushed, the touch block rotates around the hinge joint of the touch block and the shell, and when the touch block is pushed to the limit position, the secondary rail is communicated with the main rail, and the inductor is triggered.
In addition, the locking mechanism includes: the L-shaped bracket is connected with the shell, and an electromagnet is fixed on the shell and used for pushing the L-shaped bracket, and the L-shaped bracket is used for locking or unlocking the plate frame;
the main control system starts the electromagnet when the slave hanging frame is arranged on the slave rail, the electromagnet pushes the L-shaped support after being started, and the plate frame is mutually separated from the L-shaped support after being pushed and is mutually locked with the connecting rod.
In addition, the plate frame comprises a hook plate with a bent hook and fixedly connected with the second rotating shaft, and a fixing plate fixedly connected with the second rotating shaft and used for locking the connecting rod;
the L-shaped bracket is used for the hook plate, and the hook plate and the L-shaped bracket are separated from each other after the L-shaped bracket is pushed by the electromagnet.
In addition, the clamping device includes: the cylinder is used for clamping or releasing the hung checkpoint and closing or opening the checkpoint, and is electrically connected with the main control system;
in addition, the master control system opens the air cylinder, opens the checkpoint after the air cylinder is opened, and releases the slave hanging which is currently clamped on the slave rail.
In addition, the sensor is a micro switch.
In addition, the micro switch is positioned below the secondary rail.
Drawings
One or more embodiments are illustrated by way of example and not limitation in the figures of the accompanying drawings, in which like references indicate similar elements, and in which the figures of the drawings are not to be taken in a limiting sense, unless otherwise indicated.
FIG. 1 is a schematic diagram of the construction of a garment line outbound device according to a first embodiment of the present application;
FIG. 2 is a schematic view of the structure of the link mechanism and the rotating mechanism in the first embodiment of the present application;
FIG. 3 is a schematic view showing a partial structure of a connection relationship between a link mechanism and a rotation mechanism in a first embodiment of the present application;
FIG. 4 is a schematic view of a clamping device according to a first embodiment of the present application;
fig. 5 is a flowchart of an outbound method of the garment line outbound apparatus in a second embodiment of the application.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the following detailed description of the embodiments of the present application will be given with reference to the accompanying drawings. However, those of ordinary skill in the art will understand that in various embodiments of the present application, numerous technical details have been set forth in order to provide a better understanding of the present application. However, the claimed application may be practiced without these specific details and with various changes and modifications based on the following embodiments.
A first embodiment of the present application relates to a garment line outbound device, as shown in fig. 1 and 2, comprising: the main rail 1 for conveying the main hanger 7, the auxiliary rail 2 for conveying the auxiliary hanger 8, a clamping device arranged on the auxiliary rail 2 for clamping or releasing the auxiliary hanger, a connecting rod mechanism connected with the auxiliary rail 2, a rotating mechanism, a locking mechanism, a plurality of pushing sheets 3, a first poking sheet 4, a second poking sheet 5, an inductor 6 and a main control system electrically connected with the inductor 6, the clamping device and the locking mechanism respectively. The rotating mechanism is used for locking or separating from the connecting rod mechanism, pushing the connecting rod mechanism to move when the rotating mechanism is locked with the connecting rod mechanism, and driving the slave rail 2 to be communicated with the main rail 1 when the connecting rod mechanism is pushed to the limit position. The locking mechanism is used for locking or unlocking the rotating mechanism, and the rotating mechanism is interlocked with the connecting rod mechanism after the rotating mechanism is unlocked. A plurality of pushers 3 are equidistantly arranged on the main rail 1 for transporting the master hanger 7 and the slave hangers 8 fed onto the main rail 1. The first shifting piece 4 is sleeved on the rotating mechanism in an empty mode, is connected with the connecting rod mechanism, is pushed by the main hanger 7, and drives the connecting rod mechanism to be separated from the rotating mechanism after being pushed by the main hanger 7. The second pulling piece 5 is arranged on the rotating mechanism and is used for being pushed by the pushing piece 3 and driving the rotating mechanism to rotate together after being pushed. The inductor 6 is used to be triggered by the secondary rail 2 when the secondary rail 2 communicates with said primary rail 1.
Specifically, when the slave hanger 8 is arranged on the slave rail 2, the main control system opens the locking mechanism, and after the locking mechanism is opened, the rotating mechanism and the locking mechanism are mutually separated and are mutually locked with the connecting rod mechanism. When the rotating mechanism and the connecting rod mechanism are mutually locked, if the first plectrum 4 is pushed by the main hanger 7, the first plectrum 4 drives the connecting rod mechanism to be separated from the rotating mechanism, and when the second plectrum 5 is pushed by the pushing piece 3, the second plectrum 5 drives the rotating mechanism to idle, and the connecting rod mechanism does not move. If the second pulling piece 5 is pushed by the pushing piece, the second pulling piece 5 drives the rotating mechanism to rotate, the rotating mechanism pushes the connecting rod mechanism to move when rotating, when the connecting rod mechanism is pushed to the limit position, the sensor 6 is triggered, the secondary rail 2 and the main rail 1 are mutually communicated, the main control system closes the clamping device after the sensor 6 is triggered, and the secondary hanging bracket 8 currently positioned on the secondary rail 2 is released to enter the main rail 1.
It is thus not difficult to find that, due to the arrangement of the first pulling piece 4, the second pulling piece 5, the locking mechanism, the connecting rod mechanism and the rotating mechanism, when the first pulling piece is hung and pushed on the main rail, the connecting rod mechanism is separated from the rotating mechanism, and after the pushing piece pushes the second pulling piece 5, the rotating mechanism cannot drive the connecting rod mechanism to move, so that the slave hanging bracket 8 on the slave rail 2 cannot be put down into the main rail 1, and the inductor 6 is not triggered. When the push plate 3 pushes the second shifting plate 5 on the main rail 1, the rotating mechanism drives the connecting rod mechanism to move, the auxiliary rail 2 descends, the auxiliary rail 2 is communicated with the main rail 1, the auxiliary rail 2 triggers the sensor 6, and the auxiliary hanger 8 on the auxiliary rail 2 enters the main rail 1. Therefore, the main hanger 7 and the auxiliary hanger 8 can not appear on the main rail 1 at the same time, so that the two hangers are prevented from colliding, and the production process is normal.
Further, as shown in fig. 1 and 2, the hanging-out apparatus further includes a housing 9 housing the link mechanism, and the lock mechanism is provided on the housing 9. The link mechanism comprises a link 10, a touch block 11 arranged at the tail end of the link 10 and hinged with the shell 9, and the touch block 11 is connected with the slave rail 2. The locking mechanism is started when the slave hanger 8 is arranged on the slave rail 2, and the rotating mechanism and the locking mechanism are mutually disconnected after the locking mechanism is started and are mutually locked with the connecting rod 10. When the rotating mechanism and the connecting rod 10 are mutually locked, if the first plectrum 4 is pushed by the main hanger 7, the first plectrum 4 drives the connecting rod 10 to be separated from the rotating mechanism, and when the second plectrum 5 is pushed by the pushing piece 3, the second plectrum 5 drives the rotating mechanism to idle, and the connecting rod 10 does not move. If the second pulling piece 5 is pushed by the pushing piece 3, the second pulling piece 5 drives the rotating mechanism to rotate, the rotating mechanism pushes the connecting rod 10 to move when rotating, the connecting rod 10 pushes the touch block 11 to move after moving, the touch block 11 rotates around the hinge position of the touch block 11 and the shell 10, when the touch block 11 is pushed to the limit position, the secondary rail 2 is communicated with the main rail 1, and the inductor 6 is triggered by the secondary rail 2.
It should be noted that, as shown in fig. 1, 2 and 3, the linkage mechanism further includes a first connecting shaft 12 fixedly connected to the first pulling plate 4, a connecting frame 13 hinged to the first connecting shaft 12, and the connecting frame 13 is connected to the connecting rod 10. The rotating mechanism comprises a second connecting shaft 14 fixedly connected with the second plectrum 5 and a plate frame 15 fixedly connected with the second connecting shaft 14, and the first plectrum 4 is sleeved on the second rotating shaft 14. The rack 15 is used for locking or separating from the connecting rod 10 and pushing the connecting rod 10 to move when being locked with the connecting rod 10, when the rack 15 and the connecting rod 10 are mutually locked, if the first plectrum 4 is firstly pushed by the main hanger 7, the first connecting shaft 17 is driven to rotate by the first plectrum 4, the connecting rod 10 is driven to be mutually separated from the rack 15 after the first connecting shaft 17 rotates, and when the second plectrum 5 is pushed by the pushing piece 3, the second plectrum 5 drives the rack 15 to idle, the connecting rod 10 does not move, the slave rail 2 descends, so that the inductor 6 is not triggered, the slave rail 2 is not connected with the main rail 1, and the slave hanger 7 does not slide down onto the main rail 1. If the second pulling piece 5 is pushed by the pushing piece 3, the second pulling piece 5 drives the second connecting shaft 14 to rotate, the second connecting shaft 14 pushes the connecting frame 13 when rotating, the connecting frame 13 drives the connecting rod 10 after being pushed, the connecting rod 10 drives the touch block 11 to move after being pushed, the touch block 11 rotates around the hinge joint of the touch block 11 and the shell 9, and when the touch block 11 is pushed to the limit position, the secondary rail 2 is communicated with the main rail 1, and the inductor 6 is triggered by the secondary rail.
In addition, as shown in fig. 3 and 4, the locking mechanism includes an L-shaped bracket 16 connected to the housing 9, an electromagnet 17 fixed to the housing 9 for pushing the L-shaped bracket 16, and the L-shaped bracket 16 for locking or unlocking the rack 15. When the slave hanger 8 is arranged on the slave rail 2, the master control system starts the electromagnet 17, the electromagnet 17 pushes the L-shaped bracket 16 after being started, and the plate frame 15 is mutually separated from the L-shaped bracket 16 after the L-shaped bracket 16 is pushed and is interlocked with the connecting rod 10.
Further, as shown in fig. 3 and 4, the plate frame 15 includes a hook plate 18 with a hook and fixedly connected to the second rotating shaft 14, and a fixing plate 19 fixedly connected to the second rotating shaft 14 for locking the connecting rod 10. The L-shaped bracket 16 is used for the hook plate 18, and after the L-shaped bracket 16 is pushed by the electromagnet 17, the hook plate 18 and the L-shaped bracket 16 are separated from each other.
In addition, as shown in fig. 2 and 4, the clamping device comprises a latch 20 for clamping or releasing the slave hanging, and a cylinder 21 for closing or opening the latch 20, wherein the cylinder 21 is electrically connected with the master control system. The sensor 6 may be a micro switch located below the rail 2, and the sensor 6 may be triggered when the rail 2 falls. After the sensor 6 is triggered, the sensor 6 sends a signal to the master control system, the master control system opens the air cylinder 21, and after the air cylinder 21 is opened, the checkpoint 20 is opened, and the slave suspension 8 currently clamped on the slave rail 2 is released.
A second embodiment of the present application relates to an outbound method for hanging an outbound device, as shown in fig. 5, comprising the steps of:
s501, judging whether a slave suspension exists on a slave rail by the master control system;
s502, after the master control system judges that a slave suspension exists on the slave rail, a locking mechanism is started;
s503, the locking mechanism is disconnected from the rotating mechanism after being opened, so that the rotating mechanism is interlocked with the connecting rod mechanism;
s504, when a main hanger is conveyed on the main rail, pushing a first plectrum by the main hanger, and driving a connecting rod mechanism to be separated from a rotating mechanism after the first plectrum is pushed; when no main hanger on the main rail is conveyed, the second shifting piece drives the rotating mechanism to rotate, the rotating mechanism pushes the connecting rod mechanism to move when rotating, when the connecting rod mechanism is pushed to the limit position, the auxiliary rail is communicated with the main rail, the sensor is triggered, the main control system closes the clamping device after the sensor is triggered, and the auxiliary hanger on the auxiliary rail enters the main rail before the gear is released.
It will be understood by those of ordinary skill in the art that the foregoing embodiments are specific examples of carrying out the application and that various changes in form and details may be made therein without departing from the spirit and scope of the application.