CN107346451A - A kind of spare part traceability system - Google Patents
A kind of spare part traceability system Download PDFInfo
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- CN107346451A CN107346451A CN201610296396.8A CN201610296396A CN107346451A CN 107346451 A CN107346451 A CN 107346451A CN 201610296396 A CN201610296396 A CN 201610296396A CN 107346451 A CN107346451 A CN 107346451A
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- spare part
- information
- identity
- complete machine
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/20—Administration of product repair or maintenance
Abstract
The invention discloses a kind of spare part traceability system, including：End is deposited by the server end of network connection, factory end, site end, regulation and control distribution end, warehouse end, maintenance end and surge bunker；Each function end and server end transmission spare part information and spare part identity ID；Spare part identity ID is recorded with Quick Response Code.Because spare part information and spare part identity ID have made unique corresponding relation, and each function end have recorded the change of spare part information and feed back to server end.As long as attendant traces the working condition of any spare part by server end can in real time at any time.Attendant's can makes reply to the minor variations to reduce the probability of automatic teller machine error, greatly improves the efficiency of maintenance and reduces maintenance cost.Carrier of the Quick Response Code as spare part identity ID is used simultaneously, quickly can be input to by scanner so electronic equipment, without manually inputting, avoids input error.
Description
Technical field
The present invention relates to a kind of spare part traceability system, more particularly to a kind of spare part traceability system of identity-based ID identifications.
Background technology
For ATM often in 24 hours working conditions, the number and frequency that the spare parts of different parts occurs aging or failure needs are changed were all different.And its spare part for disassembling whether in spare part that is recyclable or newly installing whether be to reprocess spare part, if can not be known with faults itself or other reasonses by maintenance personal.After if maintenance personal will install with faulty spare part as refill-unit, the security performance of automatic teller machine can be influenceed and greatly increase the workload of repetition maintenance.If used maintenance department's maintenance is returned to beyond the spare part of guideline lives beyond maintenance frequency or its working time again, equally cause repeated work, waste of manpower, also bring hidden danger for the security of automatic teller machine；But maintenance personal at all can not manual identified to the spare part of magnanimity.
The content of the invention
In order to solve the above-mentioned technical problem, present invention aims at provide a kind of identity-based ID spare part traceability system.
A kind of spare part traceability system of the present invention, it is characterised in that including：
Server end, by network connection, the corresponding spare part information of the spare part identity ID received and dispatched respectively at end and spare part identity ID is deposited with factory end, site end, regulation and control distribution end, warehouse end, maintenance end and surge bunker；Receive complete machine information corresponding to complete machine identity ID and complete machine identity ID that factory end or site end are sent；Whether monitoring spare part information or complete machine information meet job requirement；
Factory end, unique spare part identity ID will be set by the spare part of test, the spare part information is corresponding with spare part identity ID mappings；After multiple spare parts form complete machine, all spare part information integrations that complete machine is contained are complete machine information, and unique identities ID is set to complete machine, and complete machine information is corresponding with complete machine identity ID mappings；Spare part information corresponding to mapping and spare part identity ID are sent to server end；Complete machine information corresponding to mapping and complete machine identity ID are sent to server end；
Site end, after spare part is changed spare part identity ID from server end obtained according to the spare part identity ID corresponding to spare part information, whether the changed spare part of check and correction consistent with the spare part information of acquisition；Complete machine information updating to changing spare part, and the complete machine information after renewal and complete machine identity ID are fed back into server end；
Regulation and control distribution end, spare part information corresponding to spare part identity ID and the spare part identity ID of acquisition is obtained from server end, spare part is carried out by maintenance process according to processing coefficient corresponding to pending spare part backlog and the spare part information or packing is handled；When pending spare part backlog is less than difficulty threshold value less than overstocked threshold value and processing coefficient, spare part makees maintenance process, otherwise makees packing processing；By the spare part information updating after maintenance process and detect whether new spare part information meets job requirement, the spare part for not meeting job requirement is made into packing processing, the spare part for meeting job requirement is corresponded into spare part identity ID and spare part feedback of the information to server end；Spare part increase to packing processing is packaged information to spare part information, then will feed back to server end containing the spare part information and spare part identity ID that are packaged information；
Warehouse end, from received server-side spare part identity ID and corresponding spare part information, whether detection spare part information meets job requirement, and the spare part for meeting job requirement is stored, and the positional information in spare part information is updated, the spare part information after renewal and corresponding spare part identity ID are fed back into server end；
Repair end, from received server-side spare part identity ID and corresponding spare part information, detect spare part information and job requirement difference, full maintenance is carried out to spare part according to testing result, spare part after full maintenance is returned into detection spare part information and the difference of job requirement, is judged as that maintenance finishes when difference is not present, the spare part that maintenance finishes is operated test, the spare part information updating that will be tested by working, and the spare part information after renewal and corresponding spare part identity ID are fed back into server end；
Surge bunker deposits end, for buffering warehouse end storage pressure, from received server-side spare part identity ID and corresponding spare part information, whether detection spare part information meets job requirement, the spare part for meeting job requirement is stored, and the positional information in spare part information is updated, the spare part information after renewal and corresponding spare part identity ID are fed back into server end；
Described spare part information includes spare part positional information, status information, processing coefficient, is packaged information, running parameter.
Described server end includes：
Main control unit, deposit end by communication unit and factory end, site end, regulation and control distribution end, warehouse end, maintenance end and surge bunker and receive and send messages；Instructed according to the export of lead-out unit, the information in memory cell is exported into host computer；By the spare part information received, spare part identity ID, complete machine information, complete machine identity ID input memory cell；
Memory cell, for storing the related spare part information of all spare parts and its corresponding spare part identity ID, store all complete machine information and its corresponding complete machine identity ID；
Lead-out unit, needed to send main control unit export instruction according to host computer, and the spare part information retrieved from memory cell is fed back into host computer with corresponding spare part identity ID；Needed to send main control unit export instruction according to host computer, and the complete machine information retrieved from memory cell is fed back into host computer with corresponding complete machine identity ID；
Verification unit, verifies whether the spare part information received meets mapping relations with corresponding spare part identity ID；Verify whether the complete machine information received meets mapping relations with corresponding complete machine identity ID；Check results are fed back into main control module；
Communication unit, coordination factory end, site end, regulation and control distribution end, warehouse end, maintenance end and surge bunker deposit the communication transfer between holding with main control end.
Described factory end includes：
Logic comparison unit, the spare part information of input or complete machine information are compared with basic parameter according to default basic parameter, contrast qualifying signal is fed back into aged cell or production unit or module units；The corresponding spare part identity ID of the spare part information of input is done into mapping contrast, examines the correctness of mapping relations；The corresponding complete machine identity ID of the complete machine information of input is done into mapping contrast, examines the correctness of mapping relations；
Aged cell, by the spare part information after burn-in test and corresponding spare part identity ID input logic comparison units, after logic comparison unit feeds back contrast qualifying signal, by spare part information and corresponding spare part identity ID input buffer cells；
Production unit, by the spare part information of the spare part of new production and spare part identity ID input logic comparison units are corresponded to, after logic comparison unit feeds back contrast qualifying signal, by spare part information and corresponding spare part identity ID input buffer cells；
Buffer cell, for caching spare part information and corresponding spare part identity ID, so that module units calls；Server end directly will be sent to by factory's end communication unit by the spare part information of test and corresponding spare part identity ID；
Module units, from all spare part information needed for buffering cell call composition complete machine and its corresponding spare part identity ID, the complete machine after assembling is set into complete machine identity ID, complete machine information is corresponding with complete machine identity ID mappings；The spare part information for all spare parts that complete machine information and corresponding complete machine identity ID, complete machine are included and its corresponding spare part identity ID are sent to logic comparison unit and enter row information comparison, and server end is sent to by factory's end communication unit after logic comparison unit feedback ratio is to qualifying signal；
Factory's end communication unit, complete machine information and corresponding complete machine identity ID after assembling or is sent to server end by the spare part information of test and corresponding spare part identity ID.
Described regulation and control distribution end includes：
Allocation unit, set and overstock threshold value and difficulty threshold value；When spare part is assigned to maintenance unit by pending spare part backlog+1, when spare part is completed to repair by pending spare part backlog -1；After the spare part information and the corresponding spare part identity ID that receive server end transmission, spare part is distributed according to currently pending spare part backlog and processing coefficient；When pending spare part backlog is less than difficulty threshold value less than overstocked threshold value and processing coefficient, spare part, spare part information and spare part identity ID send maintenance unit, spare part, spare part information and spare part identity ID otherwise are sent into packaged unit；
Maintenance unit, the spare part for completing maintenance is subjected to spare part information updating, the spare part information after renewal and spare part identity ID are sent to detection unit；The spare part that maintenance can not be completed is sent to packaged unit together with spare part information and spare part identity ID；
Packaged unit, spare part information corresponding to the spare part received and spare part identity ID are sent to server end, information is packaged to spare part information increase before server end is sent to；
Detection unit, the spare part for repairing completion is operated test, the spare part for meeting job requirement is corresponded into spare part information and spare part identity ID feeds back to server end.
Described spare part identity ID or complete machine identity ID is recorded with Quick Response Code.
A kind of spare part traceability system of the present invention, the advantage is that, because spare part information and spare part identity ID have made unique corresponding relation, and each function end have recorded the change of spare part information and feed back to server end.As long as attendant traces the working condition of any spare part by server end can in real time at any time.Whether broken down including the spare part, the working time have how long, whether the number repaired exceeds setting range.Even when can occur with a certain failure of accurate judgement, the Parameters variation for causing the failure is that the spare part occurs in which position, for example, the spare part cause the parameter A of failure from 0 be changed into 1 when be to occur at warehouse end.Attendant's can makes reply to the minor variations to reduce the probability of automatic teller machine error, greatly improves the efficiency of maintenance and reduces maintenance cost.Carrier of the Quick Response Code as spare part identity ID is used simultaneously, quickly can be input to by scanner so electronic equipment, without manually inputting, avoids input error.
Brief description of the drawings
Fig. 1 is the system structure diagram of the present invention.
Fig. 2 is factory's end workflow diagram of the present invention.
Fig. 3 is the site end workflow diagram of the present invention.
Fig. 4 is the regulation and control distribution end workflow diagram of the present invention.
Fig. 5 is the warehouse end workflow diagram of the present invention.
Fig. 6 is the maintenance end workflow diagram of the present invention.
The surge bunker that Fig. 7 is the present invention deposits end workflow diagram.
Embodiment
A kind of spare part traceability system of the present invention, its structure is as shown in figure 1, the operation principle of its each function end as shown in Fig. 2-Fig. 7, state of each spare part in each function end is monitored by server end, realizes the retrospect of spare part in real time by network connection.Spare part traceability system includes server end, factory end, site end, regulation and control distribution end, warehouse end, maintenance end and surge bunker and deposits end.Server end passes through network connection with each function end, each spare part configures a unique spare part identity ID, spare part identity ID mappings to should spare part spare part information, spare part information includes spare part positional information, status information, processing coefficient, is packaged a variety of details such as information, running parameter.Spare part identity ID and complete machine identity ID are recorded using Quick Response Code, are maintained easily personnel and are scanned reading.
Wherein server end includes：Main control unit, deposit end by communication unit and factory end, site end, regulation and control distribution end, warehouse end, maintenance end and surge bunker and receive and send messages；Instructed according to the export of lead-out unit, the information in memory cell is exported into host computer；By the spare part information received, spare part identity ID, complete machine information, complete machine identity ID input memory cell.Memory cell, for storing the related spare part information of all spare parts and its corresponding spare part identity ID, store all complete machine information and its corresponding complete machine identity ID.Lead-out unit, needed to send main control unit export instruction according to host computer, and the spare part information retrieved from memory cell is fed back into host computer with corresponding spare part identity ID；Needed to send main control unit export instruction according to host computer, and the complete machine information retrieved from memory cell is fed back into host computer with corresponding complete machine identity ID.Verification unit, verifies whether the spare part information received meets mapping relations with corresponding spare part identity ID；Verify whether the complete machine information received meets mapping relations with corresponding complete machine identity ID；Check results are fed back into main control module.Communication unit, coordination factory end, site end, regulation and control distribution end, warehouse end, maintenance end and surge bunker deposit the communication transfer between holding with main control end.
Factory end includes：Logic comparison unit, the spare part information of input or complete machine information are compared with basic parameter according to default basic parameter, contrast qualifying signal is fed back into aged cell or production unit or module units；The corresponding spare part identity ID of the spare part information of input is done into mapping contrast, examines the correctness of mapping relations；The corresponding complete machine identity ID of the complete machine information of input is done into mapping contrast, examines the correctness of mapping relations.Aged cell, by the spare part information after burn-in test and corresponding spare part identity ID input logic comparison units, after logic comparison unit feeds back contrast qualifying signal, by spare part information and corresponding spare part identity ID input buffer cells.Production unit, by the spare part information of the spare part of new production and spare part identity ID input logic comparison units are corresponded to, after logic comparison unit feeds back contrast qualifying signal, by spare part information and corresponding spare part identity ID input buffer cells.Buffer cell, for caching spare part information and corresponding spare part identity ID, so that module units calls；Server end directly will be sent to by factory's end communication unit by the spare part information of test and corresponding spare part identity ID.Module units, from all spare part information needed for buffering cell call composition complete machine and its corresponding spare part identity ID, the complete machine after assembling is set into complete machine identity ID, complete machine information is corresponding with complete machine identity ID mappings；The spare part information for all spare parts that complete machine information and corresponding complete machine identity ID, complete machine are included and its corresponding spare part identity ID are sent to logic comparison unit and enter row information comparison, and server end is sent to by factory's end communication unit after logic comparison unit feedback ratio is to qualifying signal.Factory's end communication unit, complete machine information and corresponding complete machine identity ID after assembling or is sent to server end by the spare part information of test and corresponding spare part identity ID.
Regulation and control distribution end includes：Allocation unit, set and overstock threshold value and difficulty threshold value；When spare part is assigned to maintenance unit by pending spare part backlog+1, when spare part is completed to repair by pending spare part backlog -1；After the spare part information and the corresponding spare part identity ID that receive server end transmission, spare part is distributed according to currently pending spare part backlog and processing coefficient；When pending spare part backlog is less than difficulty threshold value less than overstocked threshold value and processing coefficient, spare part, spare part information and spare part identity ID send maintenance unit, spare part, spare part information and spare part identity ID otherwise are sent into packaged unit.Maintenance unit, the spare part for completing maintenance is subjected to spare part information updating, the spare part information after renewal and spare part identity ID are sent to detection unit；The spare part that maintenance can not be completed is sent to packaged unit together with spare part information and spare part identity ID.Packaged unit, spare part information corresponding to the spare part received and spare part identity ID are sent to server end, information is packaged to spare part information increase before server end is sent to.Detection unit, the spare part for repairing completion is operated test, the spare part for meeting job requirement is corresponded into spare part information and spare part identity ID feeds back to server end.
Each spare part can update spare part information comprehensively in time in different function units, include the information of the convenient retrospect such as spare part parameter and spare part position.So attendant's can inquires the information such as the spare part quantity having in each functional unit, model, running parameter by server end, to any fault tracing to the source occurred, can effectively increase the efficiency of maintenance.
For those skilled in the art, technical scheme that can be as described above and design, other various corresponding changes and deformation are made, and all these change and deformation should all belong within the protection domain of the claims in the present invention.
Claims (3)
- A kind of 1. spare part traceability system, it is characterised in that including：Server end, by network connection, the corresponding spare part information of the spare part identity ID received and dispatched respectively at end and spare part identity ID is deposited with factory end, site end, regulation and control distribution end, warehouse end, maintenance end and surge bunker；Receive complete machine information corresponding to complete machine identity ID and complete machine identity ID that factory end or site end are sent；Whether monitoring spare part information or complete machine information meet job requirement；Factory end, unique spare part identity ID will be set by the spare part of test, the spare part information is corresponding with spare part identity ID mappings；After multiple spare parts form complete machine, all spare part information integrations that complete machine is contained are complete machine information, and unique identities ID is set to complete machine, and complete machine information is corresponding with complete machine identity ID mappings；Spare part information corresponding to mapping and spare part identity ID are sent to server end；Complete machine information corresponding to mapping and complete machine identity ID are sent to server end；Site end, after spare part is changed spare part identity ID from server end obtained according to the spare part identity ID corresponding to spare part information, whether the changed spare part of check and correction consistent with the spare part information of acquisition；Complete machine information updating to changing spare part, and the complete machine information after renewal and complete machine identity ID are fed back into server end；Regulation and control distribution end, spare part information corresponding to spare part identity ID and the spare part identity ID of acquisition is obtained from server end, spare part is carried out by maintenance process according to processing coefficient corresponding to pending spare part backlog and the spare part information or packing is handled；When pending spare part backlog is less than difficulty threshold value less than overstocked threshold value and processing coefficient, spare part makees maintenance process, otherwise makees packing processing；By the spare part information updating after maintenance process and detect whether new spare part information meets job requirement, the spare part for not meeting job requirement is made into packing processing, the spare part for meeting job requirement is corresponded into spare part identity ID and spare part feedback of the information to server end；Spare part increase to packing processing is packaged information to spare part information, then will feed back to server end containing the spare part information and spare part identity ID that are packaged information；Warehouse end, from received server-side spare part identity ID and corresponding spare part information, whether detection spare part information meets job requirement, and the spare part for meeting job requirement is stored, and the positional information in spare part information is updated, the spare part information after renewal and corresponding spare part identity ID are fed back into server end；Repair end, from received server-side spare part identity ID and corresponding spare part information, detect spare part information and job requirement difference, full maintenance is carried out to spare part according to testing result, spare part after full maintenance is returned into detection spare part information and the difference of job requirement, is judged as that maintenance finishes when difference is not present, the spare part that maintenance finishes is operated test, the spare part information updating that will be tested by working, and the spare part information after renewal and corresponding spare part identity ID are fed back into server end；Surge bunker deposits end, for buffering warehouse end storage pressure, from received server-side spare part identity ID and corresponding spare part information, whether detection spare part information meets job requirement, the spare part for meeting job requirement is stored, and the positional information in spare part information is updated, the spare part information after renewal and corresponding spare part identity ID are fed back into server end；Described spare part information includes spare part positional information, status information, processing coefficient, is packaged information, running parameter.
- 2. system according to claim 1, it is characterised in that described server end includes：Main control unit, deposit end by communication unit and factory end, site end, regulation and control distribution end, warehouse end, maintenance end and surge bunker and receive and send messages；Instructed according to the export of lead-out unit, the information in memory cell is exported into host computer；By the spare part information received, spare part identity ID, complete machine information, complete machine identity ID input memory cell；Memory cell, for storing the related spare part information of all spare parts and its corresponding spare part identity ID, store all complete machine information and its corresponding complete machine identity ID；Lead-out unit, needed to send main control unit export instruction according to host computer, and the spare part information retrieved from memory cell is fed back into host computer with corresponding spare part identity ID；Needed to send main control unit export instruction according to host computer, and the complete machine information retrieved from memory cell is fed back into host computer with corresponding complete machine identity ID；Verification unit, verifies whether the spare part information received meets mapping relations with corresponding spare part identity ID；Verify whether the complete machine information received meets mapping relations with corresponding complete machine identity ID；Check results are fed back into main control module；Communication unit, coordination factory end, site end, regulation and control distribution end, warehouse end, maintenance end and surge bunker deposit the communication transfer between holding with main control end.
- 3. system according to claim 1, it is characterised in that described spare part identity ID or complete machine identity ID is recorded with Quick Response Code.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610296396.8A CN107346451B (en) | 2016-05-06 | 2016-05-06 | Spare part tracing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610296396.8A CN107346451B (en) | 2016-05-06 | 2016-05-06 | Spare part tracing system |
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| CN107346451A true CN107346451A (en) | 2017-11-14 |
| CN107346451B CN107346451B (en) | 2020-12-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610296396.8A Expired - Fee Related CN107346451B (en) | 2016-05-06 | 2016-05-06 | Spare part tracing system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112801312A (en) * | 2021-01-15 | 2021-05-14 | 广东韶钢松山股份有限公司 | Sintering machine trolley management and control method and system |
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| CN107346451B (en) | 2020-12-08 |
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