CN107341589A - Process fine-grained management method is manufactured in Seiko - Google Patents
Process fine-grained management method is manufactured in Seiko Download PDFInfo
- Publication number
- CN107341589A CN107341589A CN201710433220.7A CN201710433220A CN107341589A CN 107341589 A CN107341589 A CN 107341589A CN 201710433220 A CN201710433220 A CN 201710433220A CN 107341589 A CN107341589 A CN 107341589A
- Authority
- CN
- China
- Prior art keywords
- hour
- production
- man
- management program
- program
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000007726 management method Methods 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims description 120
- 230000008569 process Effects 0.000 title claims description 90
- 238000004519 manufacturing process Methods 0.000 claims abstract description 167
- 238000007689 inspection Methods 0.000 claims abstract description 49
- 238000004891 communication Methods 0.000 claims abstract description 8
- 238000012546 transfer Methods 0.000 claims abstract description 5
- 238000012545 processing Methods 0.000 claims description 27
- 238000012544 monitoring process Methods 0.000 claims description 10
- 238000007514 turning Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000003111 delayed effect Effects 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 5
- 101150042248 Mgmt gene Proteins 0.000 claims description 3
- FFBHFFJDDLITSX-UHFFFAOYSA-N benzyl N-[2-hydroxy-4-(3-oxomorpholin-4-yl)phenyl]carbamate Chemical compound OC1=C(NC(=O)OCC2=CC=CC=C2)C=CC(=C1)N1CCOCC1=O FFBHFFJDDLITSX-UHFFFAOYSA-N 0.000 description 16
- 238000005516 engineering process Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 230000007812 deficiency Effects 0.000 description 4
- 238000009472 formulation Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 238000003908 quality control method Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000010626 work up procedure Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0633—Workflow analysis
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0639—Performance analysis of employees; Performance analysis of enterprise or organisation operations
- G06Q10/06395—Quality analysis or management
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0639—Performance analysis of employees; Performance analysis of enterprise or organisation operations
- G06Q10/06398—Performance of employee with respect to a job function
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
A kind of fine-grained management method during being manufactured the present invention relates to Seiko, including：Operation management program, the operation management program are gone into operation according to production order；Production management program, the production management program can be monitored and handle to the accident in production process；Quality management program, the quality management program includes quality inspection, quality patrol officer utilize with wireless communication ability handwriting tablet personal computer and use original handwriting record quality inspection information, and by communication by quality inspection information transfer into system database.
Description
Technical field
The present invention relates to Seiko to manufacture process, relates more particularly to the fine-grained management during Seiko is manufactured
Method.
Background technology
It is basic production unit essential in global manufacturing system that type enterprise is manufactured in Seiko, and its level is often
It is the flourishing important indicator of a National Industrial.Management system during Seiko is manufactured is that type enterprise is manufactured in Seiko
Can industry obtain the important foundation of development.
Many deficiencies and shortcoming be present in current existing management method.Such as based on scattered type, small lot order
For enterprise, the characteristics of existing management method is not fully recognized that scattered type, small lot order, produced on-site personnel are given
The task of formulation is partially loose or tight slightly.If task is partially loose, the operating potential of producers is not given full play to, is looked forward to
Industry production efficiency is difficult to improve.If task is tight slightly, easily cause the resentment of producers, cause to slow down, miss
The situation of work.
On the other hand, existing management method for the accident in production process monitoring not in time, processing is not in place,
The long-time for easily causing production process is interrupted, and influences production efficiency, is delayed the time of delivery.
For another example, existing management method is relatively simple for the quality management during the manufacturing and quality control, only exists
A collection of part is detected after machining.It may so cause a collection of part same quality problems occur, be formed larger
Loss.
In addition, existing management method does not make full use of the statistics in production process, produced for completed
Cheng Wufa effectively summarize, analyzed.
For the above-mentioned deficiency and shortcoming of existing management method, it is proposed that Seiko of the invention is manufactured process and become more meticulous
Management method.
The content of the invention
It is an object of the present invention to classify to production order, adopted for the production order of different scales and composition
Program is formulated with different man-hours, the error in man-hour formulation can be reduced and improve production efficiency, while people can also be saved
Power material resources.
It is another object of the present invention to carry out monitoring and handling in real time to the accident in production process, life is carried out
Three layers of supervisory processor system of production personnel, person liable and supervisor, can faster, it is preferably prominent in processing production process
Hair event.
A further object of the present invention is to provide more flexible production management, can changed a job in advance according to being actually needed
Sequence.
It is right it is another object of the present invention to the quality management and quality control to be become more meticulous to manufacturing process
Each process in the processing technology of each workpiece carries out real-time quality inspection, can find quality problems and timely at any time
Handled.So, even if there are quality problems, all workpiece in order will not also be involved.
A further object of the present invention is the ability to work to producers according to the data statistics of quality management program
Evaluated, and checked and rated accordingly and rewards and punishments, the work incentive of producers can be given full play to.
A kind of fine-grained management method during being manufactured the invention provides Seiko, including：Operation management program,
The operation management program is gone into operation according to production order；Production management program, the production management program can be to productions
During accident be monitored and handle；Quality management program, the quality management program include quality inspection；And
Performance management program, the performance management program are managed to the performance of producers.
In a preferred embodiment, the operation management program implements stock program, technology establishment according to production order
Program and man-hour formulate program.
In a preferred embodiment, man-hour, which formulates program and includes estimating ripple man-hour, formulates program and non-estimates ripple man-hour system
Determine program, estimate man-hour for working out.
In a preferred embodiment, when the production order is small lot production order, the man-hour formulates program
It is to estimate ripple man-hour to formulate program, wherein, all works estimated in the ripple man-hour formulation program estimation small lot production order
The overall estimation man-hour of part；And wherein, when the production order is middle batch or produces order in enormous quantities, the man-hour system
Determine program be it is non-estimate ripple man-hour and formulate program, wherein, it is described non-to estimate ripple man-hour and formulate program and estimate the middle batch or big respectively
The single-piece estimation man-hour of each workpiece in batch production order.
In a preferred embodiment, the quantity on order that the small lot production order includes each workpiece is less than or equal to 10
The production order of part, the quantity on order that the medium quantity batch processing order includes each workpiece are less than or equal to 100 more than 10
Produce order, the production order of the quantity on order more than 100 produced order in enormous quantities and include each workpiece.
In a preferred embodiment, the production management program is in the following manner to the accident in production process
It is monitored and handles：If producers run into accident in process of production, the production management program is by described in
The information transmission of accident is handled to person liable by person liable；If person liable is not complete in the given time
The processing of the paired accident, then the production management program is by the information transmission of the accident to supervisor,
Handled by supervisor.
In a preferred embodiment, the scheduled time depends on the complexity of the accident.
In a preferred embodiment, the production management program is recorded in real time to the manufacturing schedule of the production order
Enter, inquire about and monitor, and count the actual hours of the production order；And wherein, when the actual hours and the totality
When relative mistake between estimation man-hour or single-piece estimation man-hour exceedes first predetermined value, the production management program sends report
It is alert.
In a preferred embodiment, described two kinds of situations of alarm：(1) producers' ability to work deficiency, production
Efficiency is low or working attitude actively, is not deliberately delayed；Or there is larger error, it is necessary to be adjusted in (2) estimation man-hour；
To after alarm, if actual hours is more than estimation man-hour and exceedes the first predetermined value, if (a) actual hours is relatively accurate,
Estimate that man-hour is relatively low, then the production management program adjustment estimation man-hour, to be matched with actual hours；If or (b) estimation work
When it is relatively accurate, actual hours is higher, then the production management program reminds staff to improve production efficiency, reduce or prevent
Delay；If actual hours is less than estimation man-hour and exceedes the first predetermined value, show to estimate that man-hour is higher, the production pipe
Program adjustment estimation man-hour is managed, to be matched with actual hours.
In a preferred embodiment, the first predetermined value is 20%.
In a preferred embodiment, initial workpiece actual work of the production management program to every kind of workpiece in production order
Shi Jinhang is counted；Wherein, initial workpiece actual hours refers to the actual hours when processing first of every kind of workpiece；The production
Management program sends alarm when initial workpiece actual hours exceeding production time per piece second predetermined value；And wherein, if man-hour examines
Personnel judge that initial workpiece actual hours is rational, then are defined as initial workpiece man-hour being equal to initial workpiece actual hours, if man-hour examines
Personnel judge that initial workpiece actual hours is unreasonable, then determine initial workpiece man-hour according to actual conditions by man-hour approving person.
In a preferred embodiment, the second predetermined value is 50%.
In a preferred embodiment, the step of production management program includes turning lower sequence in advance.
In a preferred embodiment, the quality management program includes step：Start operation for a workpiece, its
In, the technique of the operation has one or more processes；And for each process, it is performed both by starting operation, quality inspection, complete
Into submission operation.
In a preferred embodiment, the quality inspection includes step：
If quality patrol officer cannot be assured that the process whether there is problem, judged by Quality Mgmt Dept and judge this
Whether process passes through；
If quality patrol officer firmly believes that the process has problem, directly judge whether the process passes through；
If it is determined that the process not by, then correct quality problems and the process complete 3 workpiece within rechecked,
If it exceeds the time is not rechecked, then system alarm passes through until rechecking；
If recheck not by being rechecked again after quality problems are handled；
If reinspection passes through, continue operation；
If it is determined that the process is by then continuing directly to operation；
Wherein, the quality inspection is carried out according to the arrangement of time of quality inspection.
In a preferred embodiment, the arrangement of time of the quality inspection is included respectively 1 hour after operation starts, 4
The 45 points of arrangements of hour, 6 hours, 9 hours carry out the quality inspections.
In a preferred embodiment, quality patrol officer utilizes the input equipment with wireless communication ability whenever and wherever possible
Record quality inspection information, and by communication by quality inspection information transfer into system database.
In a preferred embodiment, input equipment used in quality patrol officer is handwriting tablet personal computer and used
Original person's handwriting, which is submitted, to be preserved.
In a preferred embodiment, the quality management program is always examined including process, and always inspection includes step to the process：
Judge one or more processes whether by if it is determined that one or more processes are not by then specific to judge
Belong to any in following four situation：Reprocess, try out, give way, scrap；
Reprocess, then reprocessed if it is determined that belonging to, and followed by reinspection, then judged again according to reinspection result
Whether pass through；
If it is determined that belonging on probation or giving way, then carry out on probation or given way, then turn next process or peace
It is discharged into storehouse；
Scrap, then scrapped if it is determined that belonging to, and next rearrange the production of the workpiece, scrapped with making up
Product；
If it is determined that the process is by then turning next process or arranging storage.
In a preferred embodiment, the quality management program record each producers try out, give way, reprocessing and
Scrap situation.
In a preferred embodiment, manufacturing schedule of the performance management program in the production management program
Data analyze the working time of each producers, job schedule, so as to evaluating the ability to work of each producers.
In a preferred embodiment, the performance management program counts every according to the result of the quality management program
Individual producers' tries out, gives way, reprocesses and scraps situation, and is checked and rated accordingly and rewards and punishments.
The present invention has advantages below and beneficial effect：(1) production order is classified, for different production orders
Program is formulated using different man-hours, the error of man-hour formulation can be reduced and improve production efficiency；(2) carry out producers,
Person liable and three layers of supervisory processor system of supervisor, accident that can faster, preferably in processing production process；
(3) more flexible production management is provided, can be according to sequence of changing a job in advance be actually needed, will so as to adapt to the more changeable supply of material
Ask；(4) quality management and quality control to be become more meticulous to manufacturing process, in the processing technology of each workpiece
Each process carries out real-time quality inspection, can find quality problems at any time and be handled in time；And (5) to produce people
The ability to work of member is evaluated, and is checked and rated accordingly and rewards and punishments, can give full play to the work incentive of producers.
Brief description of the drawings
Fig. 1 is the schematic diagram of the fine-grained management method during being manufactured according to the Seiko of the present invention；
Fig. 2 is the schematic diagram according to the operation management program of the fine-grained management method of the present invention；
Fig. 3 is the schematic diagram according to the production management program of the fine-grained management method of the present invention；
Fig. 4 is the schematic diagram according to the quality management program of the fine-grained management method of the present invention；
Fig. 5 is the schematic diagram according to the quality inspection program of the fine-grained management method of the present invention；And
Fig. 6 is the schematic diagram according to the quality monitoring time arrangement of the fine-grained management method of the present invention.
Embodiment
Fine-grained management during being manufactured below in conjunction with the drawings and specific embodiments to Seiko proposed by the present invention
Method illustrates.
Referring to Fig. 1, it is schematically shown that the fine-grained management during being manufactured according to a kind of Seiko of the present invention
Method 10, it includes operation management program 100, production management program 200, quality management program 300 and performance management program
400.The operation management program 100 is gone into operation according to production order, and the production management program 200 can be to production process
In accident be monitored and handle, the quality management program 300 includes quality inspection, and the performance management journey
Sequence 400 is managed to the performance of producers.
Referring to Fig. 2, it is schematically shown that according to the operation management program 100 of the fine-grained management method 10 of the present invention.
Operation management program 100 formulates program according to production order come implement to stock up program 110, technology establishment program 120 and man-hour
130.In program 110 of stocking up, stocked up according to production order.In technology establishment program 120, formulated according to production order
The manufacturing process of each workpiece.
Preferably, man-hour formulate program 130 include estimate ripple man-hour formulate program 140 and it is non-estimate ripple man-hour formulate program 150.
Herein, term " estimate ripple man-hour and formulate program " refers to that a kind of man-hour for small lot production order formulates journey
Sequence, the processing of the scattered, single-piece that is particularly suitable for use in or several workpiece.
In mechanical manufacturing field, for a same workpiece, needed for the time and production more than one piece needed for production one when
Between be not proportional.Because, it is necessary to carry out fixture preparation, process equipment debugging etc. whenever most starting to produce first workpiece
Deng previous work, this can take a significant amount of time.Once completed preliminary preparation and machined first workpiece, after
The processing for continuing identical workpiece can be with step-by-step progress, so as to only need to spend the relatively small number of time.Therefore, for single-piece
Order, if there is larger man-hour evaluated error, then the adverse effect to producers is larger.Just think, if production
The task of personnel includes tens of parts of single-piece orders, and certain error occurs in the man-hour estimation of every part of order, then tires out
The error in the estimation man-hour of meter will be very big.
In practical operation, larger error occurs in the man-hour estimation to single-piece workpiece often, and producers are receiving tool
Resentment can be formed when having the task in the estimation man-hour of larger error, causes work incentive not high, production efficiency is low.
The ripple man-hour of estimating of the present invention is formulated in program, by the order of a collection of (may be that several to tens of kinds are even more kinds of) scattered workpiece
Entirely as a ripple, integrally man-hour estimation is carried out to the ripple part.Advantage of this is that single-piece workpiece work can be avoided
When estimation in easily there is the shortcomings that big error, reduce man-hour estimation in error, improve producers process it is scattered,
Enthusiasm for production during small lot order, so as to improve production efficiency.
Herein, term " non-to estimate ripple man-hour formulation program " refers in a kind of be directed to, the man-hour of production in enormous quantities order
Formulate program.Non- in the present invention is estimated during ripple man-hour formulates program, in, large batch of production order estimate order respectively
In each workpiece man-hour.
In the present invention, it is preferred to when it is small lot production order to produce order, it is to estimate ripple man-hour that man-hour, which formulates program,
Program is formulated, wherein, estimate ripple man-hour and formulate the overall estimation man-hour that program estimation small lot produces all workpiece in order.It is excellent
Selection of land, when produce order be in, produce in enormous quantities order when, man-hour formulate program be it is non-estimate ripple man-hour formulate program, wherein, it is non-
Estimate ripple man-hour formulate program estimate respectively it is described in, produce in enormous quantities order in each workpiece single-piece estimation man-hour.
Preferably, small lot production order includes production order of the quantity on order less than or equal to 10 of each workpiece.It is excellent
Selection of land, the quantity on order that medium quantity batch processing order includes each workpiece are more than 10 production orders for being less than or equal to 100.It is preferred that
Ground, produce production order of the quantity on order more than 100 that order includes each workpiece in enormous quantities.
Carried out it should be understood, however, that producing order, medium quantity batch processing order to small lot and producing order in enormous quantities
The quantity on order of differentiation can not be 10 and 100, and can be other quantity.For example, small lot production order can be
The quantity on order of each workpiece is less than or equal to the production order of 5, and medium quantity batch processing order can be the order numbers of each workpiece
Amount is more than 5 and is less than or equal to the production order of 50, and produces the quantity on order that order can be each workpiece in enormous quantities and be more than
The production order of 50.
Referring to Fig. 3, it is schematically shown that according to the production management program 200 of the fine-grained management method 10 of the present invention.
Production management program 200 is monitored and handled to the accident in production process in the following manner：If producers
Accident is run into process of production, then the production management program is by the information transmission of the accident to person liable
Member, is handled by person liable；If person liable does not complete the processing to the accident, institute in the given time
Production management program is stated by the information transmission of the accident to supervisor, is handled by supervisor.
The production management program of the present invention has three layers of supervisory processor of producers, person liable and supervisor
System.Compared to existing only producers individual layer monitoring mechanism or only the double-deck monitoring mechanism of producers and person liable and
Speech, the accident monitoring in the further perfect production process of production management program of the invention so that accident can
Timely processing is obtained, so as to which production process is smooth, production efficiency is improved to greatest extent.
Preferably, the complexity for the accident that the above-mentioned scheduled time is depended in production process.For example, for processing
The accident of equipment fault, it will can be arranged to the scheduled time 1 hour, the accident for fixture failure, can be by advance
Fix time and be arranged to 0.5 hour, etc..
In the present invention, it is preferred to production management program the manufacturing schedule for producing order is carried out real-time typing, inquiry and
Monitoring, and count the actual hours of production order.Phase between actual hours and overall estimation man-hour or single-piece estimation man-hour
When exceeding first predetermined value (such as 20%) to difference, production management program sends alarm.
Two kinds of situations of the alarm：(1) producers' ability to work deficiency, low production efficiency or working attitude are not accumulated
Pole, deliberately delay；Or (2) totally estimate that man-hour or single-piece estimation man-hour have larger error, it is necessary to be adjusted.Obtaining
It after alarm, can be made a concrete analysis of with concrete condition, find out the problem of existing and improved.If actual hours is more than estimation man-hour
More than first predetermined value, then possible situation is：(a) actual hours is relatively accurate, and estimation man-hour is relatively low, at this moment can adjust estimation
Man-hour, to be matched with actual hours；Or (b) estimation man-hour is relatively accurate, actual hours is higher, at this moment can remind staff
Production efficiency is improved, reduces or prevents to be delayed.If actual hours is less than estimation man-hour and exceedes first predetermined value, possible feelings
Condition is：(c) actual hours is relatively accurate, and estimation man-hour is higher, estimation man-hour is at this moment can adjust, to be matched with actual hours.
It should be appreciated that above-mentioned first predetermined value can also be other values different from 20%, for example, 5%, 10%,
15%th, 25% etc..
Furthermore it is preferred that production management program counts to the initial workpiece actual hours of every kind of workpiece in production order.
Herein, initial workpiece actual hours refers to the actual hours when processing first of every kind of workpiece.As it was previously stated, whenever most
, it is necessary to carry out fixture preparation, process equipment debugging etc. previous work, this can spend relatively when starting to produce first workpiece
More time.Once completed preliminary preparation and machined first workpiece, the processing of follow-up identical workpiece can
With step-by-step progress, so as to only need to spend the relatively small number of time.Therefore, generally, initial workpiece actual hours meeting
(for example, production order includes 100, estimation man-hour is 100 hours, then every to production time per piece more than every in production order
Single-piece estimation man-hour be 1 hour).The production management program of the present invention is predetermined more than production time per piece second in initial workpiece actual hours
Alarm is sent during value (such as 50%).If man-hour approving person judges that initial workpiece actual hours is rational, by initial workpiece man-hour
It is defined as being equal to initial workpiece actual hours (even if initial workpiece actual hours exceedes production time per piece second predetermined value)；If man-hour approver
Member judges that initial workpiece actual hours is unreasonable, then determines initial workpiece man-hour according to actual conditions by man-hour approving person.
It should be appreciated that above-mentioned second predetermined value can also be other values different from 50%, for example, 10%, 20%,
30%th, 40% etc..
Furthermore it is preferred that production management program includes the function of turning lower sequence in advance.For given production order, the life
Order is produced for example including several workpiece, every kind of workpiece needs to process some.Work up for every kind of workpiece and processed corresponding to it
Technique, the processing technology may include one or more processes (such as process 1, process 2 ... etc.).Generally, first carry out
Process 1 and the workpiece for processing requirement, but carry out process 2 and process the workpiece of requirement, by that analogy.
However, under special circumstances (such as needing to provide several as early as possible for certain workpiece to client), turn lower sequence in advance
Function have great importance.For example, it is assumed that workpiece P processing technology includes process 1 and process 2, and workpiece P need to add altogether
Work Q parts.Generally, to all Q parts blanks, process 1 is first carried out, then all Q part parts for completing process 1 are entered again
Row process 2, finally obtain the Q part workpiece P machined., can be right if needing to turn lower sequence in advance under special circumstances
R parts (the R provided as early as possible is provided<Q after) blank carries out process 1, the R parts part for completing process 1 is turned into lower sequence in advance, entered
Row process 2.The all process steps of R part workpiece can thus be fulfiled ahead of schedule, obtain the completed workpiece of R parts.Followed by it
The processing of remaining Q-R parts workpiece.
The function of turning lower sequence in advance of the present invention make it that production management program is more flexible, can adapt to more changeable confession
Goods requirement.
Referring to Fig. 4, the detailed maps of the quality management program 300 of the present invention are shown.One is directed in step 302
The operation of workpiece starts, it is assumed that the technique of this operation have N number of (one or more) process (N=1,2,3 ...).For
Each process 1, process 2 ..., process N, be performed both by starting operation, quality inspection, complete the step of submitting operation, process always to examine
Suddenly.The step of starting operation, quality inspection, completing to submit operation is discussed in detail below for process 1.Process 2, process
3rd ..., process N is similar with process 1.For example, performing process 1 in step 304, start within step 306 for process 1
Operation.Quality inspection is carried out for process 1 in step 308, after the completion of quality inspection, completes to submit operation in the step 310
And turn next process.During quality inspection, it can temporarily be submitted and made in step 312 according to the result of quality inspection
Industry, and restart operation in a step 314.Due to being likely to occur a variety of situations in the process of process, thus can deposit
Repeatedly temporarily submit operation and restart operation.The quality inspection program 500 of the present invention will be below in reference to Fig. 5 in detail
Discuss.
Next, process 2 can be performed in step 316 after process 1 is completed, by that analogy, such as in step 318 execution work
Sequence N.As described above, process 2, process 3 ..., process N it is similar with process 1 and include start operation, quality inspection,
The step of completing to submit operation, therefore be no longer described in detail for clarity.
The quality management program 300 of the present invention is also always examined including process.Can according to the technique of workpiece some or it is a few
Process is carried out after individual process always to examine, process always examine for inspection before some (one or more) processes in whether there is matter
Amount problem.The quality management program 300 of the present invention can always be examined including one or many processes.Such as in step 320 in work
Process is carried out after sequence 1 always to examine.Whether whether judgment step 1 by (meeting the requirements) in step 322, if not by,
It is then specific in step 324 to judge to belong to any in following four situation：Reprocess, try out, give way, scrap.If in step
Judge to belong in rapid 324 to reprocess, then can be reprocessed in step 326, and next rechecked in step 328, then
Judge whether to pass through in step 322 according to result is rechecked.
If judgment step 1 is by the next process of step 338 transfer/arrangement storage in step 322.At this
In, process is carried out after the process 1 and always examines and carries out turning a next process when having handled quality problems；It is laggard when all process steps
Row process is always examined and carries out arrangement storage when having handled quality problems.
If judging to belong on probation in step 324 or giving way, can be tried out in a step 330, or in step
Given way in 332, then proceed to step 338, turned next process or arrange storage.If judge in step 324
Belong to and scrap, then can be scrapped in step 334, and waste filling is next arranged in step 336, that is, rearrange
The production of the workpiece, to make up scrap.
Referring to Fig. 5, the detailed maps of the quality inspection program 500 of the present invention are shown.Start some in step 502
The operation of process.After the operation of the process starts, quality inspection is carried out according to the arrangement of time of quality inspection.Quality inspection when
Between arrange to be discussed in detail in figure 6.Such as carry out quality inspection in step 504.If quality patrol officer is in inspection
It was found that the problem of hold uncertain attitude (i.e. quality patrol officer cannot be assured that the process whether there is problem), then come step
506 are judged and then come step 508 to judge whether the process passes through by Quality Mgmt Dept.If quality patrol officer is for patrolling
The problem of being found in inspection, which is held, determines attitude (i.e. quality patrol officer firmly believes that the process has problem), then directly comes step 508
Judge whether the process passes through.
If judge the process not by correcting quality problems and coming step 510, in the process in step 508
Complete to be rechecked within 3 workpiece.If it exceeds the time is not rechecked, then system alarm passes through until rechecking.
Whether pass through next, judging to recheck in step 512.If recheck not by being returned after quality problems are handled
Step 510 is returned to recheck again；If reinspection passes through, quality inspection program 500 proceeds to step 514, continues operation.
If judge the process by directly coming step 514, continuing operation in step 508.
Next, as described above, it may may restart operation in step 518 in step 516 Suspend Job.Then,
In step 520, the procedures terminate to submit.Then, next process is turned in step 522.
In the present invention, quality patrol officer utilizes the input equipment with wireless communication ability to record quality whenever and wherever possible
Inspection information, and by communication by quality inspection information transfer into system database.
In the present invention, input equipment used in quality patrol officer is preferably handwriting tablet personal computer and used original
Person's handwriting, which is submitted, to be preserved.Above-mentioned preferred scheme directly stores original hand-written record, prevents from changing, it is ensured that data validity, and
Data can be recorded in real time, it is ensured that trackability, while the operation ease of quality inspection personnel is improved, the program is especially suitable
Librarian use that is experienced together in some but being bad at computer operation, it is possible thereby to improve production efficiency, shorten production week
Phase.
Referring to Fig. 6, the detailed maps of the quality monitoring time arrangement of the quality management of the present invention are shown.In the present invention
A specific embodiment in, start some process operation after, respectively 1 hour, 4 hours, 6 hours, 9 hours 45 points peace
Quality inspection is arranged, performs above-mentioned quality inspection program 500.Herein, first time inspection is referred to as first inspection, and follow-up is patrolled
Inspection is examined in being referred to as.It should be recognized that the quality monitoring time arrangement of the quality management of the present invention is not limited to above-mentioned specific embodiment
In arrangement of time.For some specific process, the number of quality inspection, the time per inferior quality inspection can bases
Actual conditions change.
In the present invention, the data of manufacturing schedule of the performance management program 400 in production management program are every to analyze
The working time of individual producers, job schedule, so as to evaluate the ability to work of each producers.Further, performance management
What program counted each producers according to the result of quality management program tries out, gives way, reprocesses and scraps situation, and accordingly
Checked and rated and rewards and punishments.
Fine-grained management method during the Seiko of the present invention is manufactured is classified to production order, for difference
Production order program is formulated using different man-hour, the error of man-hour formulation can be reduced and improve production efficiency；Carry out life
Three layers of supervisory processor system of production personnel, person liable and supervisor, can faster, it is preferably prominent in processing production process
Hair event；The quality management and quality control to be become more meticulous to manufacturing process, in the processing technology of each workpiece
Each process carry out real-time quality inspection, quality problems can be found at any time and be handled in time；And to producing people
The ability to work of member is evaluated, and is checked and rated accordingly and rewards and punishments, can give full play to the work incentive of producers.
Those skilled in the art can recognize that the extensive teaching of the disclosure can be according to a variety of shapes from illustrating above
Formula is implemented.Although the disclosure includes specific example, the true scope of the disclosure should not be so limited, because
Those skilled in the art after it have studied accompanying drawing, specification and appended book it will be appreciated that other modification, deformation and
Replace.
Claims (20)
1. a kind of fine-grained management method during Seiko manufacturing, including：
Operation management program, the operation management program are gone into operation according to production order；
Production management program, the production management program can be monitored and handle to the accident in production process；
Quality management program, the quality management program include quality inspection, and quality patrol officer, which utilizes, has radio communication energy
The handwriting tablet personal computer of power and original handwriting record quality inspection information is used, and by communication by quality inspection
Information transfer is into system database.
2. the method for claim 1, wherein the operation management program implements stock program, work according to production order
Skill formulates program and man-hour formulates program.
3. method as claimed in claim 2, wherein, the man-hour, which formulates program and includes estimating ripple man-hour, formulates program and non-estimates ripple
Man-hour formulates program, estimates man-hour for working out.
4. method as claimed in claim 3, wherein, when the production order is small lot production order, the man-hour system
It is to estimate ripple man-hour to formulate program to determine program, wherein, it is described to estimate in the ripple man-hour formulation program estimation small lot production order
The overall estimation man-hour of all workpiece；It is and described wherein, when the production order is middle batch or produces order in enormous quantities
Man-hour formulate program be it is non-estimate ripple man-hour formulate program, wherein, it is described it is non-estimate ripple man-hour formulate program estimate respectively it is described in batch
Amount or the single-piece estimation man-hour for producing each workpiece in order in enormous quantities.
5. method as claimed in claim 4, wherein, the quantity on order that the small lot production order includes each workpiece is less than
Production order equal to 10, the quantity on order that the medium quantity batch processing order includes each workpiece are less than or equal to more than 10
The production order of 100, the production order of the quantity on order more than 100 produced order in enormous quantities and include each workpiece.
6. the method for claim 1, wherein the production management program is in the following manner to prominent in production process
Hair event is monitored and handled：
If producers run into accident in process of production, the production management program is by the letter of the accident
Breath is transferred to person liable, is handled by person liable；
If person liable does not complete processing to the accident in the given time, the production management program is by institute
The information transmission of accident is stated to supervisor, is handled by supervisor.
7. method as claimed in claim 6, wherein, the scheduled time depends on the complexity of the accident.
8. method as claimed in claim 4, wherein, the production management program is carried out to the manufacturing schedule of the production order
Real-time typing, inquiry and monitoring, and count the actual hours of the production order；And wherein, when the actual hours and institute
When stating the relative mistake between overall estimation man-hour or single-piece estimation man-hour and exceeding first predetermined value, the production management program
Send alarm.
9. method as claimed in claim 8, wherein, described two kinds of situations of alarm：(1) producers' ability to work is not
Foot, low production efficiency or working attitude actively, are not deliberately delayed；Or there is larger error, it is necessary to be adjusted in (2) estimation man-hour
It is whole；After alarm is obtained,
If actual hours is more than estimation man-hour and exceedes the first predetermined value, if (a) actual hours is relatively accurate, work is estimated
When relatively low, then production management program adjustment estimation man-hour, to be matched with actual hours；Or if (b) estimation man-hour is relative
Accurately, actual hours is higher, then the production management program reminds staff to improve production efficiency, reduce or prevent to be delayed；
If actual hours is less than estimation man-hour and exceedes the first predetermined value, show to estimate that man-hour is higher, the production pipe
Program adjustment estimation man-hour is managed, to be matched with actual hours.
10. method as claimed in claim 8, wherein, the first predetermined value is 20%.
11. method as claimed in claim 4, wherein, head of the production management program to every kind of workpiece in production order
Part actual hours is counted；Wherein, initial workpiece actual hours refers to the actual hours when processing first of every kind of workpiece；
The production management program sends alarm when initial workpiece actual hours exceeding production time per piece second predetermined value；And wherein, if
Man-hour approving person judges that initial workpiece actual hours is rational, then is defined as initial workpiece man-hour being equal to initial workpiece actual hours, if
Man-hour approving person judges that initial workpiece actual hours is unreasonable, then determines initial workpiece man-hour according to actual conditions by man-hour approving person.
12. method as claimed in claim 11, wherein, the second predetermined value is 50%.
13. the step of the method for claim 1, wherein the production management program includes turning lower sequence in advance.
14. the method for claim 1, wherein the quality management program includes step：
Start operation for a workpiece, wherein, the technique of the operation has one or more processes；And
For each process, it is performed both by starting operation, quality inspection, completes to submit operation.
15. method as claimed in claim 14, wherein, the quality inspection includes step：
If quality patrol officer cannot be assured that the process whether there is problem, judged by Quality Mgmt Dept and judge the process
Whether pass through；
If quality patrol officer firmly believes that the process has problem, directly judge whether the process passes through；
If it is determined that the process not by, then correct quality problems and the process complete 3 workpiece within rechecked, if
Do not rechecked more than the time, then system alarm passes through until rechecking；
If recheck not by being rechecked again after quality problems are handled；
If reinspection passes through, continue operation；
If it is determined that the process is by then continuing directly to operation；
Wherein, the quality inspection is carried out according to the arrangement of time of quality inspection.
16. method as claimed in claim 15, wherein, the arrangement of time of the quality inspection is included respectively after operation starts
1 hour, 4 hours, 6 hours, 45 points of arrangement progress quality inspections in 9 hours.
17. the method for claim 1, wherein the quality management program is always examined including process, the process always examines bag
Include step：
Judge one or more processes whether by if it is determined that one or more processes are not by then specific to judge to belong to
It is any in following four situation：Reprocess, try out, give way, scrap；
Reprocess, then reprocessed if it is determined that belonging to, and followed by reinspection, then judged whether again according to reinspection result
Pass through；
If it is determined that belonging on probation or giving way, then carry out on probation or given way, then turn next process or arrange into
Storehouse；
Scrap, then scrapped if it is determined that belonging to, and next rearrange the production of the workpiece, to make up scrap；
If it is determined that the process is by then turning next process or arranging storage.
18. method as claimed in claim 17, wherein, the quality management program records trying out, allowing for each producers
Walk, reprocess and scrap situation.
19. method as claimed in claim 8, wherein, in addition to performance management program, the performance management program is according to
The data of manufacturing schedule in production management program analyze the working time of each producers, job schedule, so as to evaluating
The ability to work of each producers.
20. method as claimed in claim 19, wherein, the performance management program is according to the result of the quality management program
Situation is tried out, given way, reprocessed and scrapped count each producers, and is checked and rated accordingly and rewards and punishments.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710433220.7A CN107341589A (en) | 2011-11-29 | 2011-11-29 | Process fine-grained management method is manufactured in Seiko |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103869195A CN102542401A (en) | 2011-11-29 | 2011-11-29 | Fine management method during a precision production manufacturing process |
| CN201710433220.7A CN107341589A (en) | 2011-11-29 | 2011-11-29 | Process fine-grained management method is manufactured in Seiko |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103869195A Division CN102542401A (en) | 2011-11-29 | 2011-11-29 | Fine management method during a precision production manufacturing process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107341589A true CN107341589A (en) | 2017-11-10 |
Family
ID=46349244
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103869195A Pending CN102542401A (en) | 2011-11-29 | 2011-11-29 | Fine management method during a precision production manufacturing process |
| CN201710433220.7A Pending CN107341589A (en) | 2011-11-29 | 2011-11-29 | Process fine-grained management method is manufactured in Seiko |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103869195A Pending CN102542401A (en) | 2011-11-29 | 2011-11-29 | Fine management method during a precision production manufacturing process |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN102542401A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109472488A (en) * | 2018-11-05 | 2019-03-15 | 珠海格力智能装备有限公司 | Scheduled production method and device, storage medium and the processor of order |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103500386A (en) * | 2013-10-28 | 2014-01-08 | 杭州利鹏科技有限公司 | Cardboard carton production information monitoring method and system |
| CN105404986A (en) * | 2014-09-15 | 2016-03-16 | 深圳前海百递网络有限公司 | Method and device for obtaining evaluation data |
| CN107633359A (en) * | 2017-09-14 | 2018-01-26 | 浪潮软件股份有限公司 | A kind of method and device for calculating efficiency of research and development |
| CN110443478B (en) * | 2019-07-24 | 2023-04-07 | 清华大学天津高端装备研究院 | Personnel performance analysis method based on MES |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101196742A (en) * | 2007-12-28 | 2008-06-11 | 上海烟草（集团）公司 | Quality control system for production process |
| CN101398683A (en) * | 2007-09-29 | 2009-04-01 | 贵州同济堂制药有限公司 | Production process information management system for pharmacy corporation |
| CN201242767Y (en) * | 2008-05-28 | 2009-05-20 | 安徽省电力公司合肥供电公司 | Polling standard job management system for transform equipment |
| CN101655936A (en) * | 2009-06-09 | 2010-02-24 | 北京千禧维讯技术服务有限公司 | Network monitoring method for maintaining telecommunication equipment |
| CN101819658A (en) * | 2010-04-09 | 2010-09-01 | 浙江大学 | Visual production management and control method for discrete workshop |
| CN102169341A (en) * | 2011-02-18 | 2011-08-31 | 苏州易恒通软件科技有限公司 | Production information acquisition system and method |
-
2011
- 2011-11-29 CN CN2011103869195A patent/CN102542401A/en active Pending
- 2011-11-29 CN CN201710433220.7A patent/CN107341589A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101398683A (en) * | 2007-09-29 | 2009-04-01 | 贵州同济堂制药有限公司 | Production process information management system for pharmacy corporation |
| CN101196742A (en) * | 2007-12-28 | 2008-06-11 | 上海烟草（集团）公司 | Quality control system for production process |
| CN201242767Y (en) * | 2008-05-28 | 2009-05-20 | 安徽省电力公司合肥供电公司 | Polling standard job management system for transform equipment |
| CN101655936A (en) * | 2009-06-09 | 2010-02-24 | 北京千禧维讯技术服务有限公司 | Network monitoring method for maintaining telecommunication equipment |
| CN101819658A (en) * | 2010-04-09 | 2010-09-01 | 浙江大学 | Visual production management and control method for discrete workshop |
| CN102169341A (en) * | 2011-02-18 | 2011-08-31 | 苏州易恒通软件科技有限公司 | Production information acquisition system and method |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109472488A (en) * | 2018-11-05 | 2019-03-15 | 珠海格力智能装备有限公司 | Scheduled production method and device, storage medium and the processor of order |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102542401A (en) | 2012-07-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US10101735B2 (en) | Modular system for real-time evaluation and monitoring of a machining production-line overall performances calculated from each given workpiece, tool and machine | |
| CN104407589B (en) | Workshop manufacturing process-oriented active sensing and anomaly analysis method of real-time production performance | |
| CN107341589A (en) | Process fine-grained management method is manufactured in Seiko | |
| Liu et al. | Data-driven remanufacturability evaluation method of waste parts | |
| CN105929689A (en) | Machine tool manufacturing system processing and energy saving optimization method based on particle swarm algorithm | |
| Qing et al. | Quality risk management model for railway construction projects | |
| CN109918817B (en) | Production line energy consumption analysis method based on time-varying data | |
| Ungermann et al. | Data analytics for manufacturing systems–a data-driven approach for process optimization | |
| CN105678438A (en) | Improved FMEA method based on linguistic weighted geometric operator and fuzzy priority sequence | |
| CN116029682A (en) | Construction progress management method and system based on BIM technology | |
| CN114092025A (en) | Temporary land use full life cycle monitoring method | |
| Yang et al. | Development of a predictive maintenance platform for cyber-physical systems | |
| Guo et al. | Quality control in production process of product-service system: A method based on turtle diagram and evaluation model | |
| CN111985852A (en) | Multi-service collaborative quality control system construction method based on industrial big data | |
| Jianxin et al. | Research and application of enterprise resource planning system for foundry enterprises | |
| CN107392385A (en) | A kind of production technical reserve method based on qualitative data depth analysis | |
| CN113850450A (en) | Tracing method for aeroengine assembly production resource information | |
| Nisa et al. | Improvement of Work Method with Eliminate, Combine, Re-arrange, and Simplify (ECRS) Concept in a Manufacturing Company: A Case Study | |
| Yang et al. | Research on data analysis and Quality Control based on P control chart | |
| Herrera et al. | Application of six sigma in improving the quality of recyclable polymer in collection centers | |
| CN113408760B (en) | Identification method for irreversible recovery workshop key manufacturing resources based on SIR | |
| Zhang et al. | Automatic crane-related workflow control for nuclear plant outages through computer vision and simulation | |
| CN116703321B (en) | Pharmaceutical factory management method and system based on green production | |
| Wei et al. | Analysis Of Countermeasures For Risk Management Of Construction Engineering | |
| CN101458784A (en) | Dimension overproof rate control method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20191016 Address after: No.4 yard, East alka Road, fenggezhuang village, Jugezhuang Town, Miyun District, Beijing 101500 Applicant after: Beijing Jing Yuan Yuan Technology Co.,Ltd. Applicant after: He Shijiong Address before: 100094 No. 58 Black dragon Pool Road, northwest Haidian District, Beijing Applicant before: Beijing Jingnian Technology Co.,Ltd. Applicant before: He Shijiong |
|
| TA01 | Transfer of patent application right | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20171110 |
|
| RJ01 | Rejection of invention patent application after publication |