CN107340024A - Flowmeter high-resolution based on linear magnetic sensor counts conversion equipment - Google Patents

Flowmeter high-resolution based on linear magnetic sensor counts conversion equipment Download PDF

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Publication number
CN107340024A
CN107340024A CN201710757808.8A CN201710757808A CN107340024A CN 107340024 A CN107340024 A CN 107340024A CN 201710757808 A CN201710757808 A CN 201710757808A CN 107340024 A CN107340024 A CN 107340024A
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China
Prior art keywords
magnetic sensor
linear magnetic
magnet steel
wheel
character wheel
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CN201710757808.8A
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CN107340024B (en
Inventor
傅建华
石扬
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HANGZHOU PIONEER ELECTRONIC TECHNOLOGY Co Ltd
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HANGZHOU PIONEER ELECTRONIC TECHNOLOGY Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F15/00Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus
    • G01F15/07Integration to give total flow, e.g. using mechanically-operated integrating mechanism
    • G01F15/075Integration to give total flow, e.g. using mechanically-operated integrating mechanism using electrically-operated integrating means
    • G01F15/0755Integration to give total flow, e.g. using mechanically-operated integrating mechanism using electrically-operated integrating means involving digital counting

Abstract

The present invention relates to a kind of flowmeter high-resolution based on linear magnetic sensor to count conversion equipment.It is characterized in that including counting frame, counter, drive gear and linear magnetic sensor, counter and drive gear are arranged on counting frame, the great wheel of driving gear drives counter, two opposite polarity magnet steel are provided with great wheel, the center of circle of two magnet steel and great wheel is located along the same line, and a collecting circuit board is set on the tangent line below great wheel, collecting circuit board is arranged on counting frame, linear magnetic sensor is arranged on collecting circuit board, and linear magnetic sensor is engaged with two magnet steel.The present invention can improve the resolution ratio gathered in real time, while the device can position to the numeral of character wheel, possess the characteristics of diamagnetic interference performance is strong, and cost is low, simple in construction, be particularly suitable for use in collection demand of the cut-out type membrane type flowmeter to tiny flow quantity.

Description

Flowmeter high-resolution based on linear magnetic sensor counts conversion equipment
Technical field
The present invention relates to a kind of flowmeter high-resolution based on linear magnetic sensor to count conversion equipment.
Background technology
Largely in the cut-out type flowmeter used on Vehicles Collected from Market, typically by carrying out electro mechanical transformation with counter to table, Read the character wheel count value of table counter.Common mode has:(1)One magnet steel of increase is taken turns in counter second, using dry Huang pipe or magnetic switch are counted, and count resolution is third round unit indicating value;If magnet steel is arranged on counter great wheel, count Resolution ratio is the second wheel unit indicating value;(2)Transformation second takes turns to the 8th wheel character wheel and uses photovoltaic principals direct-reading;(3)Use image Direct-reading identification second takes turns to the 8th wheel.More than(2)(3)Method typically avoids great wheel, because great wheel can be in random angle when static Degree, the numerical value on character wheel are typically not at positive display location, and can all be in display center when other character wheels are static, be easy to light Electricity or image are handled.3 kinds of methods of the above only up to arrive second indicating value unit value, example to the acquisition resolution of counter Civilian flowmeter counter indicating value end position is 0.001 side as, and above method highest is only capable of reaching 0.01 side, actually more Number producers intelligence meter reading resolution ratio is generally 0.1 side, continues the unusual condition of tiny flow quantity leakage for combustion gas, above structure without Method meets collection demand.
The content of the invention
For problems of the prior art, it is an object of the invention to provide a kind of stream based on linear magnetic sensor Scale high-resolution counts the technical scheme of conversion equipment.
The described flowmeter high-resolution based on linear magnetic sensor counts conversion equipment, it is characterised in that including counting Frame, counter, drive gear and linear magnetic sensor, counter and drive gear are arranged on counting frame, and drive gear drives The great wheel of dynamic counter, is provided with two opposite polarity magnet steel in great wheel, and the center of circle of two magnet steel and great wheel is located at always On line, a collecting circuit board is set, collecting circuit board is arranged on counting frame, and linear magnetic sensor is set on the tangent line below great wheel Put on collecting circuit board, linear magnetic sensor is engaged with two magnet steel.
The described flowmeter high-resolution based on linear magnetic sensor counts conversion equipment, it is characterised in that described linear Magnetic Sensor connection sets an AD conversion unit, and AD conversion unit is arranged on display control circuit plate.
The described flowmeter high-resolution based on linear magnetic sensor counts conversion equipment, it is characterised in that described two Magnet steel is separately positioned on the digit position of great wheel.
The described flowmeter high-resolution based on linear magnetic sensor counts conversion equipment, it is characterised in that described two Magnet steel is separately positioned on 2 and 7 two digit positions of great wheel.
The described flowmeter high-resolution based on linear magnetic sensor counts conversion equipment, it is characterised in that described two Magnet steel is separately positioned on 3 and 8 two digit positions of great wheel.
The method that the described flowmeter high-resolution based on linear magnetic sensor counts conversion equipment gathered data, it is special Sign is:AD conversion unit interval 50ms is acquired to current magnetic field, and the data A of the collection data M0 gathered with last time are entered Row compares, if gathered data is more than a/d converter and the overall error of Magnetic Sensor, it is believed that data are effective, are included in M1;Otherwise lose Abandon, and so on record magnet steel tables of data MN, wherein N numbers of poles are according to being negative value, and S is extremely just;
The tables of data MN takes following steps to build:
Step 1:Judge whether gathered data is more than 1.5 times of the magnet extreme value, more than being then judged to magnetic disturbance, less than then performing step Rapid 2;
Step 2:Judge current collection value and last time collection value variation tendency, continuous several times collection value is increase, then character wheel is in Upper half-turn is 1-5, is ascending curve section in oscillogram;For continuous several times collection value to reduce, then it is 6-0 that character wheel, which is in lower branch, It is decline curve section in oscillogram;
When character wheel is in upper half-turn, current gathered data is smaller than last time collection, when subsequent continuous several times reduce, judges that character wheel turns over S pole field maximum MAXS, i.e. peak value in oscillogram, then current character wheel is 5,
Likewise, when character wheel is in lower branch, current gathered data is bigger than last time collection, when subsequent continuous several times increase, judges Character wheel turns over N pole field maximum MINN, i.e. valley in oscillogram, then current character wheel is 0;
Step 3:One circle dipolar magnetic field maximum MAXS, MINN was rotated by last time, its difference QM is magnetic field range ability, this model The reference interval as this circle of rotation one is enclosed, for determining other numerals;When in upper half-turn:Collection value is in following area Between when corresponding numeral 1,2,3,4,
[MINN+30%QM, MINN+46%QM, MINN+54%QM, MINN+70%QM, MINN+QM]
When being similarly in lower branch:Collection value is in corresponding numeral 6,7,8,9 during following section,
[MAXS-30%QM, MAXS-46%QM, MAXS-54%QM, MAXS-70%QM, MAXS-QM]
By difference relatively more than 8 numerals, these numerals due to being to table look-up to draw, can be asynchronous with character wheel, can make Identify to calculate for tiny flow quantity and use, and the identification of 0,5 numeral can be used as real time measure data.
The present invention is provided with two opposite polarity magnet steel in great wheel, and the center of circle of two magnet steel and great wheel is located at always On line, a collecting circuit board is set, collecting circuit board is arranged on counting frame, and linear magnetic sensor is set on the tangent line below great wheel Put on collecting circuit board, linear magnetic sensor is engaged with two magnet steel, and two magnet steel are separately positioned on the digit order number of great wheel Put(Such as 2 and 7), the position that two magnet steel are placed can arbitrarily choose, by obtaining the numeral with character wheel after the signal transacting that collects Relation, safety assurance ability of the cut-out type flowmeter when lasting low discharge is revealed can be strengthened.
The present invention can improve the resolution ratio gathered in real time, while the device can position to the numeral of character wheel, possess diamagnetic dry It is strong to disturb ability, cost is low, it is simple in construction the characteristics of, collection of the cut-out type diaphragm gas meter that is particularly suitable for use in tiny flow quantity needs Ask.
Brief description of the drawings
Fig. 1 is counter structure schematic diagram;
Fig. 2 is counter side structure schematic diagram;
Fig. 3 is magnet steel scheme of installation;
Fig. 4 is character wheel rotary magnetic field waveform;
In figure:1- counting frames, 2- counters, 3- drive gears, 4- collecting circuit boards, 5- great wheels, 6- magnet steel.
Embodiment
With reference to Figure of description, the invention will be further described:
Flowmeter high-resolution based on linear magnetic sensor counts conversion equipment, including counting frame 1, counter 2, drive gear 3 and linear magnetic sensor, counter 2 and drive gear 3 be arranged on counting frame 1, the great wheel of the actuation counter of drive gear 3 5, two opposite polarity magnet steel 6 are provided with great wheel 5, there is optimal collection recognition effect using 2 opposite polarity magnet steel, Two magnet steel 6 and the center of circle of great wheel 5 are located along the same line, and follow great wheel to rotate, and a collection is set on the tangent line below great wheel Circuit board 4, collecting circuit board 4 are arranged on counting frame 1, and linear magnetic sensor is arranged on collecting circuit board 4, linear magnetic sensing Device is engaged with two magnet steel.
Linear magnetic sensor connection sets an AD conversion unit, and AD conversion unit is arranged on display control circuit plate, shows Show in control board be each flowmeter basic composition, will not be repeated here.
Specifically, two magnet steel are separately positioned on the digit position of great wheel, and the position that 2 magnet steel are placed can arbitrarily be chosen, By obtaining the numerical relation with character wheel after the signal transacting that collects.
Preferably, two magnet steel are separately positioned on 2 and 7 two digit positions of great wheel, now collecting circuit board is set On the lower section tangent line of numeral 2.When digital 2 station acquisitions are to most strong monopole magnetic signal, numeral that counter is just above being shown It is just 0, this process is referred to as numeral 0 and positioned, and when collecting most strong opposite polarity magnetic field, the numeral of counter front display is just For 5.
Preferably, two magnet steel are separately positioned on 3 and 8 two digit positions of great wheel, now collecting circuit board is set On the lower section tangent line of numeral 3.
The principle of this programme acquisition method is as follows:Liquid crystal is added up into registration during Default Value to be set to show with mechanical counter Number is identical, and when flowmeter just conventional gas, counter great wheel drives internal 2 magnet steel to rotate, and linear magnetic sensor collects most Strong N pole fields, N poles magnet steel are gradually attenuated to 0, the midpoint that the numeral of counter front display is 2 and 3, and subsequent S pole fields are gradual Increase, it is 5 to reach the numeral shown during maximum, and subsequent S pole fields are gradually attenuated to 0, and the numeral of display is 7 and 8 midpoint, Because 2 magnet steel are different apart from linear magnetic sensor distance, the magnetic field intensity collected is different with direction, passes through timing acquiring magnetic Field size and direction, the changes of magnetic field of 2 collections, by comparing look-up table, can determine whether out the display of current character wheel before and after judgement Position;For ease of identification, the timing of timing acquiring should be less than the time that great wheel rotates half cycle.
Embodiment:As shown in Fig. 2 in great wheel(Fig. 2)The digit position of inner side outer wall corresponding 2,7 places axial direction and magnetic pole phase Anti- magnet steel, collecting circuit board is placed close to character wheel edge below 2 number words, sets linear magnetic to sense on collecting circuit board Device, when normal ventilation, character wheel is rotated in the clockwise direction, when the magnet steel at 2 number words is close to lower section collecting circuit board, line Property Magnetic Sensor collect most strong N pole fields, the indicating value of corresponding counter great wheel is ' 0 ', and when continuing ventilation, 3 number words are swept The collecting circuit board of lower section is crossed, because magnet steel is remote, the N pole fields that linear magnetic sensor collects linearly are decayed, and work as operation During collecting circuit board inswept to 4,5 number words, magnetic field 0;Subsequent S pole fields are because No. 7 position magnet steel of distance are more and more nearer, S Gradually extreme value arrive in enhancing to pole field, and the indicating value of corresponding counter great wheel is ' 5 ', when running to 9, the 0 inswept Acquisition Circuit of number word During plate, S pole fields are gradually attenuated to 0.Such repeat count, if what is detected is not this sequence, magnetic disturbance be present.This Sample substantially increases antijamming capability, for the counter of 0.001 side, reachable 0.001 side of tiny flow quantity acquisition resolution subdivision, By judging that the most high-intensity magnetic field in 2 directions is once measured, real-time accuracy is 0.01 side.
Due to 2 magnet steel according to the existing market universal standard its magnetic field intensity error up to 30%, therefore should not directly use Gathered data, which table look-up, draws character wheel position, and so production needs separate unit to calibrate, and complex process is impracticable.Therefore algorithm is needed Gathered data is analyzed and avoids using absolute data values.
Specific algorithm is as follows:
AD conversion unit interval 50ms is acquired to current magnetic field, and the data A and the data M0 of last time collection of collection are carried out Compare, if gathered data is more than a/d converter and the overall error of Magnetic Sensor, it is believed that data are effective, are included in M1;Otherwise abandon, And so on record magnet steel tables of data MN, wherein N numbers of poles are according to being negative value, and S is extremely just.
Tables of data MN takes following steps to build:
Step 1:Judge whether gathered data is more than 1.5 times of the magnet extreme value, more than being then judged to magnetic disturbance, less than then performing step Rapid 2;
Step 2:Judge current collection value and last time collection value variation tendency, continuous several times collection value is increase, then character wheel is in Upper half-turn is 1-5, is ascending curve section in oscillogram;For continuous several times collection value to reduce, then it is 6-0 that character wheel, which is in lower branch, It is decline curve section in oscillogram;
When character wheel is in upper half-turn, current gathered data is smaller than last time collection, when subsequent continuous several times reduce, judges that character wheel turns over S pole field maximum MAXS, i.e. peak value in oscillogram, then current character wheel is 5,
Likewise, when character wheel is in lower branch, current gathered data is bigger than last time collection, when subsequent continuous several times increase, judges Character wheel turns over N pole field maximum MINN, i.e. valley in oscillogram, then current character wheel is 0;
Step 3:One circle dipolar magnetic field maximum MAXS, MINN was rotated by last time, its difference QM is magnetic field range ability, this model The reference interval as this circle of rotation one is enclosed, for determining other numerals;When in upper half-turn:Collection value is in following area Between when corresponding numeral 1,2,3,4,
[MINN+30%QM, MINN+46%QM, MINN+54%QM, MINN+70%QM, MINN+QM]
When being similarly in lower branch:Collection value is in corresponding numeral 6,7,8,9 during following section,
[MAXS-30%QM, MAXS-46%QM, MAXS-54%QM, MAXS-70%QM, MAXS-QM]
By difference relatively more than 8 numerals, these numerals due to being to table look-up to draw, can be asynchronous with character wheel, can make Identify to calculate for tiny flow quantity and use, and the identification of 0,5 numeral can be used as real time measure data.

Claims (6)

1. the flowmeter high-resolution based on linear magnetic sensor counts conversion equipment, it is characterised in that including counting frame, counts Device, drive gear and linear magnetic sensor, counter and drive gear are arranged on counting frame, driving gear drives counter Great wheel, be provided with two opposite polarity magnet steel in great wheel, the center of circle of two magnet steel and great wheel is located along the same line, great wheel One collecting circuit board is set on the tangent line of lower section, and collecting circuit board is arranged on counting frame, and linear magnetic sensor is arranged on collection On circuit board, linear magnetic sensor is engaged with two magnet steel.
2. the flowmeter high-resolution according to claim 1 based on linear magnetic sensor counts conversion equipment, its feature It is that the linear magnetic sensor connection sets an AD conversion unit, AD conversion unit is arranged on display control circuit plate.
3. the flowmeter high-resolution according to claim 1 based on linear magnetic sensor counts conversion equipment, its feature It is that described two magnet steel are separately positioned on the digit position of great wheel.
4. the flowmeter high-resolution according to claim 1 based on linear magnetic sensor counts conversion equipment, its feature It is that described two magnet steel are separately positioned on 2 and 7 two digit positions of great wheel.
5. the flowmeter high-resolution according to claim 1 based on linear magnetic sensor counts conversion equipment, its feature It is that described two magnet steel are separately positioned on 3 and 8 two digit positions of great wheel.
6. the method that the flowmeter high-resolution based on linear magnetic sensor counts conversion equipment gathered data, it is characterised in that: AD conversion unit interval 50ms is acquired to current magnetic field, to the data A of collection compared with the data M0 that last time gathers, If gathered data is more than a/d converter and the overall error of Magnetic Sensor, it is believed that data are effective, are included in M1;Otherwise abandon, so Analogize record magnet steel tables of data MN, wherein N numbers of poles are according to being negative value, and S is extremely just;
The tables of data MN takes following steps to build:
Step 1:Judge whether gathered data is more than 1.5 times of the magnet extreme value, more than being then judged to magnetic disturbance, less than then performing step Rapid 2;
Step 2:Judge current collection value and last time collection value variation tendency, continuous several times collection value is increase, then character wheel is in Upper half-turn is 1-5, is ascending curve section in oscillogram;For continuous several times collection value to reduce, then it is 6-0 that character wheel, which is in lower branch, It is decline curve section in oscillogram;
When character wheel is in upper half-turn, current gathered data is smaller than last time collection, when subsequent continuous several times reduce, judges that character wheel turns over S pole field maximum MAXS, i.e. peak value in oscillogram, then current character wheel is 5,
Likewise, when character wheel is in lower branch, current gathered data is bigger than last time collection, when subsequent continuous several times increase, judges Character wheel turns over N pole field maximum MINN, i.e. valley in oscillogram, then current character wheel is 0;
Step 3:One circle dipolar magnetic field maximum MAXS, MINN was rotated by last time, its difference QM is magnetic field range ability, this model The reference interval as this circle of rotation one is enclosed, for determining other numerals;When in upper half-turn:Collection value is in following area Between when corresponding numeral 1,2,3,4,
[MINN+30%QM, MINN+46%QM, MINN+54%QM, MINN+70%QM, MINN+QM]
When being similarly in lower branch:Collection value is in corresponding numeral 6,7,8,9 during following section,
[MAXS-30%QM, MAXS-46%QM, MAXS-54%QM, MAXS-70%QM, MAXS-QM]
By difference relatively more than 8 numerals, these numerals due to being to table look-up to draw, can be asynchronous with character wheel, can make Identify to calculate for tiny flow quantity and use, and the identification of 0,5 numeral can be used as real time measure data.
CN201710757808.8A 2017-08-29 2017-08-29 High-resolution counting conversion device of flow meter based on linear magnetic sensor Active CN107340024B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108108804A (en) * 2017-12-28 2018-06-01 东本电气科技(苏州)有限公司 A kind of anti-error counter for closing valve

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2413271Y (en) * 2000-01-20 2001-01-03 潘柯 Magnetic-control remote indication gasometer
CN203414129U (en) * 2013-07-30 2014-01-29 廊坊新奥燃气设备有限公司 Signal acquisition device and instrumentation with device
CN204101116U (en) * 2014-09-16 2015-01-14 金卡高科技股份有限公司 Diaphragm gas meter sample count device
US20160069723A1 (en) * 2013-04-18 2016-03-10 Multidimension Technology Co. Ltd Electronic water meter
CN106248162A (en) * 2016-08-31 2016-12-21 四川海力智能科技股份有限公司 A kind of gas meter, flow meter and counter machine electrical switching device thereof
CN207180796U (en) * 2017-08-29 2018-04-03 杭州先锋电子技术股份有限公司 Flowmeter high-resolution based on linear magnetic sensor counts conversion equipment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2413271Y (en) * 2000-01-20 2001-01-03 潘柯 Magnetic-control remote indication gasometer
US20160069723A1 (en) * 2013-04-18 2016-03-10 Multidimension Technology Co. Ltd Electronic water meter
CN203414129U (en) * 2013-07-30 2014-01-29 廊坊新奥燃气设备有限公司 Signal acquisition device and instrumentation with device
CN204101116U (en) * 2014-09-16 2015-01-14 金卡高科技股份有限公司 Diaphragm gas meter sample count device
CN106248162A (en) * 2016-08-31 2016-12-21 四川海力智能科技股份有限公司 A kind of gas meter, flow meter and counter machine electrical switching device thereof
CN207180796U (en) * 2017-08-29 2018-04-03 杭州先锋电子技术股份有限公司 Flowmeter high-resolution based on linear magnetic sensor counts conversion equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108108804A (en) * 2017-12-28 2018-06-01 东本电气科技(苏州)有限公司 A kind of anti-error counter for closing valve

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