CN107337912A - A kind of biodegradable foamed cutlery box production technology of PLA PLAs - Google Patents

A kind of biodegradable foamed cutlery box production technology of PLA PLAs Download PDF

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Publication number
CN107337912A
CN107337912A CN201710473686.XA CN201710473686A CN107337912A CN 107337912 A CN107337912 A CN 107337912A CN 201710473686 A CN201710473686 A CN 201710473686A CN 107337912 A CN107337912 A CN 107337912A
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pla
cutlery box
sheet material
foaming
production technology
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CN201710473686.XA
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Chinese (zh)
Inventor
陈文俊
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Foshan Gaoming Keli Machinery Co Ltd
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Foshan Gaoming Keli Machinery Co Ltd
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Priority to CN201710473686.XA priority Critical patent/CN107337912A/en
Publication of CN107337912A publication Critical patent/CN107337912A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/02Organic and inorganic ingredients
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/02Making granules by dividing preformed material
    • B29B9/06Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0012Combinations of extrusion moulding with other shaping operations combined with shaping by internal pressure generated in the material, e.g. foaming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0004Use of compounding ingredients, the chemical constitution of which is unknown, broadly defined, or irrelevant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/098Metal salts of carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/101Esters; Ether-esters of monocarboxylic acids
    • C08K5/103Esters; Ether-esters of monocarboxylic acids with polyalcohols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/04Polyesters derived from hydroxy carboxylic acids, e.g. lactones
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/06Biodegradable
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/14Applications used for foams
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/24Crystallisation aids

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Biological Depolymerization Polymers (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

The invention discloses a kind of biodegradable foamed cutlery box production technology of PLA PLAs, it is related to PLA production technologies field, comprises the following steps:Raw material are modified:17 are pressed in foaming agent PLA raw material:21:43:The auxiliary agent that 17 ratio addition calcium carbonate, crosslinking agent, zinc stearate and monoglyceride mix, goes forward side by side well mixed, the PLA material being modified is made with dual-screw pelletizer;Foam sheet produces:Foam sheet is produced using the extruder of twin-screw series connection single screw rod, PLA material and nucleator are well mixed, add hopper, the stability of feeding is improved from double screw extruder feeding, die orifice goes out sheet material crystallization, through shaping cover cooling and shaping, upper hauling machine, then by sheet material winding into coiled material;Sheet material cures:7 to 10 days maturation periods were carried out to sheet material, are advantageous to second time of foaming;Cutlery box is molded:Sheet material curing after, be made cutlery box finished product using shaping mechanism;Leftover bits recovery is granulated:Caused leftover bits in production process, can be with regenerated granules.

Description

A kind of biodegradable foamed cutlery box production technology of PLA PLAs
Technical field
The present invention relates to PLA production technologies field, more particularly to a kind of biodegradable foamed cutlery box production of PLA PLAs Technique.
Background technology
PLA (PLA) is a kind of new, environmentally friendly and function admirable high polymer material.Original used in it Material is natural products lactic acid (main component of Yoghourt), can be processed into starch and fermented high-volume by corn or potato class It is cheap to be made.PLA is the macromolecule polyester being polymerized by lactic acid monomer, is a kind of macromolecule of fully biodegradable Material, its final catabolite are CO2 and H2O, nontoxic to environment, also degradable in vivo.The drop of PLA Solution intermediate product lactic acid and final catabolite are the metabolites of human normal, and the secondary work of any poison will not be produced to body With very safe to human body.Further, since its performance can be interior adjusted by being copolymerized with other monomers on a large scale, currently One of most valued material in Biodegradable material field is turned into.Due to good biocompatibility, PLA Expanded material can should do medical material extensively, such as artificial skin, artificial skelecton, medicinal slow release agent, pure polylactic acid foam material It can serve as timbering material;Meanwhile there is polylactic acid foam material substitution petroleum base foamed plastic to be used as packaging and consumer goods Great potential.
The foaming snack box made of poly-lactic acid material is similar in the market conventional pack product and problems be present:
1) expansion ratio is low, or does not foam, and cost is high;
2) matter is soft, insufficient strength;
3) there is injury to human body;
4) non-degradable, difficult degradation, not environmentally, there is pollution.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of biodegradable foamed cutlery box production technology of PLA PLAs, To solve caused above-mentioned multinomial defect in the prior art.
To achieve the above object, the present invention provides following technical scheme:A kind of biodegradable foamed meal of PLA PLAs Box production technology, comprises the following steps:
1) raw material are modified:17 are pressed in foaming agent PLA raw material:21:43:17 ratio addition calcium carbonate, it is crosslinked The auxiliary agent that agent, zinc stearate and monoglyceride mix, go forward side by side well mixed, the PLA being modified is made with dual-screw pelletizer Material;
2) foam sheet produces:Foam sheet is produced using the extruder of twin-screw series connection single screw rod, by step 1) PLA material and nucleator are well mixed, and add hopper, and the stability of feeding is improved from double screw extruder feeding, and die orifice goes out Sheet material crystallizes, through shaping cover cooling and shaping, upper hauling machine, then by sheet material winding into coiled material;
3) sheet material cures:7 to 10 days maturation periods were carried out to the sheet material of step 2), are advantageous to second time of foaming;
4) cutlery box is molded:After the sheet material curing of step 3), cutlery box finished product is made using shaping mechanism;
5) leftover bits recovery is granulated:Caused leftover bits in production process, can be with regenerated granules.
Preferably, the nucleator in the step 2) is food grade talcum powder.
Preferably, the operating procedure of double screw extruder is used for feeding for first paragraph extruder, melted in the step 2) Melt, mix, plastify, using dual-screw-stem machine, improve feeding stability and the melt mixed uniformity, strengthen shear effect, second segment Extruder is for foaming, mixing, cooling down, plastication, is filtered using single screw extrusion machine, then through net-changing device.
Preferably, the operating procedure of forming machine preheats to first pass around heating bed in the step 4) so that sheet material is soft Change, second time of foaming and secondary crystallization, then be molded through mould, guillotine is cut, and is departed from stacker and is drawn the neat meal of stacking Box product.
Beneficial effect using above technical scheme is:The foaming snack box that the present invention produces, prepared food packing is can be used as, Eat packaging, fruit packaging, medical treatment and makeup packaging etc. raw;Cutlery box expansion ratio is light at 10-15 times, and cost is low;Meal Box ratio is similar to foaming snack box (such as PS) and paper lunch-box, and hardness is high, good toughness, and structural capacity is strong;Cutlery box is nontoxic, to human body without Injury, the non-full-biodegradable material of polylactic acid PLA, the intermediates lactic acid and final catabolite of PLA are people The normal metabolite of body, any toxic side effect will not be produced to body, it is very safe to human body;Natural environment is degradable, Environmental protection, it is pollution-free.
Embodiment
The following detailed description of the preferred embodiment of the biodegradable foamed cutlery box production technology of PLA PLAs of the present invention.
The embodiment of the biodegradable foamed cutlery box production technology of PLA PLAs of the present invention:A kind of PLA PLAs Biodegradable foamed cutlery box production technology, comprises the following steps:
1) raw material are modified:17 are pressed in foaming agent PLA raw material:21:43:17 ratio addition calcium carbonate, it is crosslinked The auxiliary agent that agent, zinc stearate and monoglyceride mix, go forward side by side well mixed, the PLA being modified is made with dual-screw pelletizer Material;
2) foam sheet produces:Foam sheet is produced using the extruder of twin-screw series connection single screw rod, by step 1) PLA material and nucleator are well mixed, and add hopper, and the stability of feeding is improved from double screw extruder feeding, and die orifice goes out Sheet material crystallizes, through shaping cover cooling and shaping, upper hauling machine, then by sheet material winding into coiled material;
3) sheet material cures:7 to 10 days maturation periods were carried out to the sheet material of step 2), are advantageous to second time of foaming;
4) cutlery box is molded:After the sheet material curing of step 3), cutlery box finished product is made using shaping mechanism;
5) leftover bits recovery is granulated:Caused leftover bits in production process, can be with regenerated granules.
In the present embodiment, the nucleator in the step 2) is food grade talcum powder.
In the present embodiment, the operating procedure of double screw extruder is used to send for first paragraph extruder in the step 2) Material, melting, mixing, plasticizings, using dual-screw-stem machine, feeding stability and the melt mixed uniformity are improved, strengthens shear effect, Second segment extruder is for foaming, mixing, cooling down, plastication, is filtered using single screw extrusion machine, then through net-changing device.
In the present embodiment, the operating procedure of forming machine preheats to first pass around heating bed in the step 4) so that piece Material softening, second time of foaming and secondary crystallization, then be molded through mould, guillotine is cut, and is departed from stacker and is shown that stacking is neat Cutlery box product.
Based on above-mentioned, the biodegradable foamed cutlery box production technology of PLA PLAs of the present invention is compared with prior art beneficial to effect Fruit is:The foaming snack box that the present invention produces, prepared food packing is can be used as, eat packaging, fruit packaging, medical treatment and makeup raw Packaging etc.;Cutlery box expansion ratio is light at 10-15 times, and cost is low;Cutlery box ratio similar to foaming snack box (such as PS) and paper lunch-box, Hardness is high, good toughness, and structural capacity is strong;Cutlery box is nontoxic, to human body fanout free region, the non-full-biodegradable material of polylactic acid PLA, gathers The intermediates lactic acid and final catabolite of lactic acid are the metabolites of human normal, body will not be produced and appointed What toxic side effect, it is very safe to human body;Natural environment is degradable, environmental protection, pollution-free.
Above-described is only the preferred embodiment of the present invention, it is noted that for one of ordinary skill in the art For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to this hair Bright protection domain.

Claims (4)

  1. A kind of 1. biodegradable foamed cutlery box production technology of PLA PLAs, it is characterised in that:Comprise the following steps:
    1) raw material are modified:17 are pressed in foaming agent PLA raw material:21:43:17 ratio adds calcium carbonate, crosslinking agent, tristearin The auxiliary agent that sour zinc and monoglyceride mix, is gone forward side by side well mixed, and the PLA material being modified is made with dual-screw pelletizer;
    2) foam sheet produces:Foam sheet is produced using the extruder of twin-screw series connection single screw rod, by the PLA material of step 1) It is well mixed with nucleator, adds hopper, the stability of feeding is improved from double screw extruder feeding, die orifice goes out sheet material knot Crystalline substance, through shaping cover cooling and shaping, upper hauling machine, then by sheet material winding into coiled material;
    3) sheet material cures:7 to 10 days maturation periods were carried out to the sheet material of step 2), are advantageous to second time of foaming;
    4) cutlery box is molded:After the sheet material curing of step 3), cutlery box finished product is made using shaping mechanism;
    5) leftover bits recovery is granulated:Caused leftover bits in production process, can be with regenerated granules.
  2. A kind of 2. biodegradable foamed cutlery box production technology of PLA PLAs according to claim 1, it is characterised in that institute It is food grade talcum powder to state the nucleator in step 2).
  3. A kind of 3. biodegradable foamed cutlery box production technology of PLA PLAs according to claim 1, it is characterised in that institute The operating procedure for stating double screw extruder in step 2) is used for feeding, melting, mixing, plasticizing for first paragraph extruder, using double Screw machine, feeding stability and the melt mixed uniformity are improved, strengthen shear effect, second segment extruder is used to foaming, mix, Cooling, plastication, are filtered using single screw extrusion machine, then through net-changing device.
  4. A kind of 4. biodegradable foamed cutlery box production technology of PLA PLAs according to claim 1, it is characterised in that institute The operating procedure for stating forming machine in step 4) preheats to first pass around heating bed so that sheet material softening, second time of foaming and secondary knot Crystalline substance, then be molded through mould, guillotine is cut, and is departed from stacker and is drawn the neat cutlery box product of stacking.
CN201710473686.XA 2017-06-21 2017-06-21 A kind of biodegradable foamed cutlery box production technology of PLA PLAs Pending CN107337912A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109762314A (en) * 2019-01-14 2019-05-17 温州信环生物材料科技有限公司 A kind of biodegradable foamed material and the method for manufacturing heat-resisting foaming snack box using it
WO2020134041A1 (en) * 2018-12-29 2020-07-02 恒天纤维集团有限公司 Method for preparing high-rate polylactic acid foaming sheet material
CN113498920A (en) * 2021-08-11 2021-10-15 苏州丰连实业有限公司 Environment-friendly heat-resistant lunch box and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1923890A (en) * 2006-08-29 2007-03-07 天津国韵生物科技有限公司 Composition containing polyhydroxy butyrate ester copolymer and polylactic acid for foaming material
CN1958668A (en) * 2006-10-12 2007-05-09 同济大学 Plastic foam sheet material of poly lactic acid as suction plastic, and preparation method
CN105219044A (en) * 2015-10-30 2016-01-06 宁波家塑生物材料科技有限公司 A kind of complete biodegradable heat-proof polylactic acid foam material and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1923890A (en) * 2006-08-29 2007-03-07 天津国韵生物科技有限公司 Composition containing polyhydroxy butyrate ester copolymer and polylactic acid for foaming material
CN1958668A (en) * 2006-10-12 2007-05-09 同济大学 Plastic foam sheet material of poly lactic acid as suction plastic, and preparation method
CN105219044A (en) * 2015-10-30 2016-01-06 宁波家塑生物材料科技有限公司 A kind of complete biodegradable heat-proof polylactic acid foam material and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020134041A1 (en) * 2018-12-29 2020-07-02 恒天纤维集团有限公司 Method for preparing high-rate polylactic acid foaming sheet material
CN109762314A (en) * 2019-01-14 2019-05-17 温州信环生物材料科技有限公司 A kind of biodegradable foamed material and the method for manufacturing heat-resisting foaming snack box using it
CN113498920A (en) * 2021-08-11 2021-10-15 苏州丰连实业有限公司 Environment-friendly heat-resistant lunch box and preparation method thereof
CN113498920B (en) * 2021-08-11 2023-04-11 苏州丰连实业有限公司 Environment-friendly heat-resistant lunch box and preparation method thereof

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Application publication date: 20171110