CN107327452B - Shaft coupling bonding apparatus - Google Patents
Shaft coupling bonding apparatus Download PDFInfo
- Publication number
- CN107327452B CN107327452B CN201710511542.9A CN201710511542A CN107327452B CN 107327452 B CN107327452 B CN 107327452B CN 201710511542 A CN201710511542 A CN 201710511542A CN 107327452 B CN107327452 B CN 107327452B
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- Prior art keywords
- lifting
- flange
- positioning disk
- shaft coupling
- main shaft
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- 230000008878 coupling Effects 0.000 title claims abstract description 40
- 238000010168 coupling process Methods 0.000 title claims abstract description 40
- 238000005859 coupling reaction Methods 0.000 title claims abstract description 40
- 230000003028 elevating effect Effects 0.000 claims abstract description 39
- 229920005479 Lucite® Polymers 0.000 claims abstract description 36
- 239000004926 polymethyl methacrylate Substances 0.000 claims abstract description 36
- 230000007246 mechanism Effects 0.000 claims description 55
- 239000003638 chemical reducing agent Substances 0.000 claims description 8
- 239000011521 glass Substances 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 2
- 239000000853 adhesive Substances 0.000 abstract description 10
- 230000001070 adhesive effect Effects 0.000 abstract description 10
- 239000003292 glue Substances 0.000 abstract description 9
- 238000004026 adhesive bonding Methods 0.000 abstract description 8
- 230000002787 reinforcement Effects 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 230000000630 rising effect Effects 0.000 description 6
- 230000007423 decrease Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 241000233855 Orchidaceae Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
Abstract
The invention discloses a kind of shaft coupling bonding apparatus, including lathe, lifting revolving part, intermediate active folder and lower lifting rotation part are installed, wherein above go up and down revolving part for installing upper flange and driving upper flange along own axes rotation and elevating movement to be assemblied in lucite cylinder on lathe；Lower lifting rotation part is for installing lower flange and driving lower flange along own axes rotation and elevating movement to be assemblied in lucite cylinder；For intermediate active folder for clamping lucite cylinder, upper lifting revolving part, the Clamping Center that rotation axis and the intermediate active of lower lifting rotation part are pressed from both sides are coaxial.Shaft coupling bonding apparatus of the invention uses vertical bonding way, the thickness of bonded adhesives can be kept uniform to avoid the flowing of glue；Lifting revolving part, intermediate active folder and lower lifting rotation part is used to drive upper and lower flange rotary respectively to carry out gluing, lifting to assemble and be adhered to lucite cylinder, accurate positioning is easy to operate, can be improved processing efficiency and adhesive reinforcement.
Description
Technical field
The present invention relates to bonding apparatus fields, particularly, are related to a kind of shaft coupling bonding apparatus.
Background technique
Shaft coupling is the important composition component in wind power generating set, with good insulating, the big feature of structural strength.
Shaft coupling is made of the sheet metal flange and intermediate insulation lucite cylinder at both ends, lucite cylinder and steel flanges it
Between formed with strength glue sticking.Since shaft coupling transmits very big torque in generating set operation process, while insulating again,
Therefore shaft coupling is very high thus also very high to the thin and thick uniformity requirements of bonded adhesives to the quality requirement of bonding, while both ends
The thread center of sheet metal flange will also be in same axis.The processing of this shaft coupling was usually consolidated by simple fixture in the past
Fixed, turbine positioning, complicated for operation, processing efficiency is low, and adhesive reinforcement is low, and quality is uncontrollable.
Summary of the invention
The present invention provides a kind of shaft coupling bonding apparatus, and to solve, complicated for operation, processing efficiency is low and adhesive reinforcement is low
The technical issues of.
The technical solution adopted by the invention is as follows:
A kind of shaft coupling bonding apparatus, for the upper flange of shaft coupling, lower flange is Nian Jie with intermediate lucite cylinder
Together, including lathe, lifting revolving part, intermediate active folder and lower lifting rotation part are installed, wherein upper lifting on lathe
Revolving part is for installing upper flange and driving upper flange along own axes rotation and elevating movement to be assemblied in lucite cylinder；
Lower lifting rotation part is for installing lower flange and driving lower flange along own axes rotation and elevating movement to be assemblied in organic glass
On glass cylinder；Intermediate active folder is for clamping lucite cylinder, upper lifting revolving part, the rotation axis of lower lifting rotation part and centre
The Clamping Center of activity folder is coaxial.
Further, upper lifting revolving part includes upper elevating mechanism, upper rotating mechanism and upper elevating mechanism and upper whirler
The connected upper positioning disk of structure and the upper fixture for clamping upper flange, upper positioning disk is in upper elevating mechanism and upper rotating mechanism
Lower lifting and rotation, upper fixture is driven to be connected and fixed on positioning disk.
Further, upper fixture includes hollow main part, and the upper end of main part is formed with the upper joint portion of taper, in master
The lower end that the middle section level in body portion is extended with the first fixed part and main part is formed with to abut for the inner wall with upper flange
Upper positioning region；Upper positioning disk includes cooperating positioning and tapered upper auxiliary section with upper joint portion.On the outer wall of upper positioning region
It is recessed with locating slot, locating slot is aligned with the screw hole on upper flange, is equipped in locating slot and screw hole for upper flange
Realize the adjusting screw angularly positioned.Upper positioning disk further includes fixed from horizontal-extending second fixed part in upper auxiliary section, second
Portion is connected to the first fixed part, and is connected and fixed between the first fixed part by screw rod；Screw rod extends to the first fixed part
Lower section and lower end offer through-hole, adjust screw and pass through through-hole, the screw hole on upper flange and enter locating slot, adjust screw
Head is locked in the side wall of screw rod.
Further, the upper main shaft that upper elevating mechanism includes reducer of turbodrill and connect with reducer of turbodrill, upper main shaft
Lower end is connected to positioning disk, and reducer of turbodrill drives upper lifting spindle to realize the lifting of upper positioning disk.
Further, upper rotating mechanism include first reducing motors and set on upper main shaft upper end, be used for and first slow down
The upper mainshaft gear of the gear engagement of motor, first reducing motors drive upper main shaft rotation to position disc spins to drive.
Further, the outer wall of upper positioning disk is recessed with location hole, and the lower end of upper elevating mechanism is fixedly connected with positioning
Plate is provided on upper positioning plate into location hole to realize the upper positioning pin angularly positioned to upper flange.
Further, lower lifting rotation part includes lower elevating mechanism, lower rotating mechanism and lower elevating mechanism and lower whirler
The connected lower positioning disk of structure and the lower fixture for clamping lower flange, lower positioning disk is in lower elevating mechanism and lower rotating mechanism
Drive under go up and down and rotation, lower fixture is connected and fixed on lower positioning disk；Wherein, lower elevating mechanism include screw rod lifting device and
The lower main shaft connecting with screw rod lifting device, the upper end of lower main shaft are connected to lower positioning disk, and screw rod lifting device drives lower main shaft
Lifting is to realize the lifting of lower positioning disk；Lower rotating mechanism include second reducing motors and set on lower main shaft lower end, be used for
The second mainshaft gear engaged with the gear of second reducing motors, it is lower fixed to drive that second reducing motors drive lower main shaft rotation
Position disc spins.
Further, upper lifting revolving part, intermediate active folder and lower lifting rotation part are installed on the same plane on lathe,
The electrical control cabinet for controlling upper lifting revolving part and lower lifting rotation part is additionally provided on lathe.
Shaft coupling bonding apparatus of the invention passes through coaxial upper lifting revolving part, intermediate active folder and lower lifting rotation
Part can be to upper flange gluing when driving upper flange rotation using upper lifting revolving part fixed upper flange, and when decline drives upper flange
Adhesive asserably is adhered to lucite cylinder, this vertical bonding in intermediate lucite cylinder, lower flange in the same way
Mode can keep the thickness of bonded adhesives uniform to avoid the flowing of glue；Using upper lifting revolving part, intermediate active folder and lower lifting
Revolving part drives upper and lower flange rotary respectively to carry out gluing, lifting to assemble and be adhered to lucite cylinder, and accurate positioning operates
Simply, processing efficiency and adhesive reinforcement be can be improved.
Other than objects, features and advantages described above, there are also other objects, features and advantages by the present invention.
Below with reference to accompanying drawings, the present invention is described in further detail.
Detailed description of the invention
The attached drawing constituted part of this application is used to provide further understanding of the present invention, schematic reality of the invention
It applies example and its explanation is used to explain the present invention, do not constitute improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is the schematic diagram of the shaft coupling bonding apparatus of the preferred embodiment of the present invention；
Fig. 2 is schematic diagram of the shaft coupling bonding apparatus in Fig. 1 from another angle；
Fig. 3 is the revolved sectional view of upper lifting revolving part；
Fig. 4 is the schematic diagram after upper positioning disk in Fig. 3, upper fixture and upper flange decomposition；
Fig. 5 is revolved sectional view when lower fixture clamping lower flange is installed on lower positioning disk and lower rotating mechanism；
Fig. 6 is the structural schematic diagram of lower elevating mechanism；
Fig. 7 is the top view of lower elevating mechanism；
Fig. 8 is the structural schematic diagram of intermediate active folder；
Fig. 9 is the schematic diagram after intermediate active folder is rotated by 90 °；
Figure 10 is half sectional view of the shaft coupling with upper fixture and the entirety of lower fixture using clamping screw when fixed.
Drawing reference numeral explanation:
100, upper flange；1001, screw hole；200, lower flange；2001, screw hole；300, lucite cylinder；
1, lathe；10, electrical control cabinet；11, guide rail；12, mounting plate；
2, upper lifting revolving part；20, upper positioning disk；201, upper auxiliary section；202, the second fixed part；203, upper location hole；
21, upper fixture；210, the first main part；211, upper joint portion；212, the first fixed part；2120, screw hole；2121, screw hole；213,
Upper positioning region；2130, the first locating slot；22, screw is adjusted；23, screw rod；230, through-hole；24, lifting handle；240, gear；
25, upper main shaft；250, upper mainshaft gear；251, sleeve；26, first reducing motors；260, gear；27, upper positioning plate；28, on
Positioning pin；29, upper positioning sleeve；290, the first positioning taper hole；
3, intermediate active is pressed from both sides；30, middle main shaft；31, connecting plate；32, the first clamp arm；33, the second clamp arm；34, middle positioning pin；
340, handle；35, gripping block；
4, lower lifting rotation part；40, lower positioning disk；401, lower auxiliary section；41, lower fixture；410, the second main part；411,
Lower joint portion；412, third fixed part；4120, lower Positioning holes；4121, screw hole；413, lower positioning region；4130, the second locating slot；
42, lower main shaft；420, the second mainshaft gear；421, mounting base；43, second reducing motors；430, gear；44, screw rod；45, silk
It is female；450, screw rotating handle；451, shifting slide gear；46, third decelerating motor；460, gear；47, lower positioning plate；48, lower fixed
Position pin；
5, clamping screw；6, nut.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase
Mutually combination.The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
Referring to Figures 1 and 2, the preferred embodiment of the present invention provides a kind of shaft coupling bonding apparatus, is used for shaft coupling
Upper flange 100, lower flange 200 and the lucite cylinder 300 of centre bond together, including lathe 1 is equipped on lathe 1
Upper lifting revolving part 2, intermediate active folder 3 and lower lifting rotation part 4.Wherein, upper lifting revolving part 2 is used to install upper flange 100,
And upper flange 100 is driven to rotate along own axes, and drive 100 elevating movement of upper flange to be assemblied in lucite cylinder 300
On；Lower lifting rotation part 4 for installing lower flange 200, and drive lower flange 200 along own axes rotation and elevating movement with
It is assemblied in lucite cylinder 300；Intermediate active folder 3 is for clamping lucite cylinder 300, and drive lucite cylinder 300
It is rotated along horizontal axis.The Clamping Center that upper lifting revolving part 2, the rotation axis of lower lifting rotation part 4 and intermediate active press from both sides 3 is same
Axis.
Main body of the lathe 1 as whole equipment is equipped with guide rail 11 on side wall, for installing lifting rotation part 2.On
Lifting rotation part 2 is movably installed on guide rail 11 by crossbeam, and the mounting height of opposite intermediate active folder 3 is adjustable, with suitable
Answer the demand of different model (height is different) shaft coupling bonding.Intermediate active folder 3, which is installed on the side wall to be located at, rises drop rotation
The lower section of part 2, lower lifting rotation part 4 be installed on the side wall be located at intermediate active folder 3 lower section, and upper lifting revolving part 2, in
Between activity folder 3 and lower lifting rotation part 4 be installed on the same plane where guide rail 11.The other side of lathe 1 is additionally provided with for controlling
Revolving part 2 is gone up and down in system, the electrical control cabinet 10 that lower lifting rotation part 4 is gone up and down and/or rotated.
Upper lifting revolving part 2 and lower lifting rotation part 4 can individually be rotated, be gone up and down.
Fig. 1, Fig. 3 and Fig. 4 are please referred to, upper lifting revolving part 2 includes upper elevating mechanism, upper rotating mechanism and upper elevator
The upper positioning disk 20 that structure is connected with upper rotating mechanism and the upper fixture 21 for clamping upper flange 100, upper positioning disk 20 is upper
It goes up and down and rotates under the drive of elevating mechanism and upper rotating mechanism, upper fixture 21 is connected to positioning disk 20.
Upper elevating mechanism includes upper main shaft 25, and upper 25 outer cover of main shaft is equipped with sleeve 251, and sleeve 251 is equipped with rack gear (not
Diagram), the lower end of upper main shaft 25 is connected to positioning disk 20.Upper elevating mechanism further includes that the turbine connecting with upper main shaft 25 slows down
The gear 240 of device (not shown), reducer of turbodrill realizes rise and fall with the rack gear on moving sleeve 251, to position on realizing
The lifting of disk 20.And reducer of turbodrill has self-locking function, can prevent main shaft 25 from gliding automatically.
Upper rotating mechanism include first reducing motors 26 and set on upper 25 upper end of main shaft, be used for and first reducing motors 26
The upper mainshaft gear 250 that engages of gear 260, first reducing motors 26 drive the upper rotation of main shaft 25 to realize upper positioning disk 20
Rotation.The center of the namely upper main shaft 25 of the rotation axis of upper rotating mechanism, in the center of upper main shaft 25 and upper fixture 21
The heart is coaxial.
Upper positioning disk 20 is sheathed on the lower end of main shaft 25, and passes through nut check.It includes tapered upper of inner sidewall
Auxiliary section 201, from horizontal-extending second fixed part 202 in upper auxiliary section 201.The outer wall of upper positioning disk 20 is also recessed with positioning
Hole 203.The lower end of sleeve 251 is fixedly connected with positioning plate 27, is provided with positioning pin 28 on upper positioning plate 27.Upper positioning pin
28 enter to realize angular positioning to upper positioning disk 20 or even upper fixture 21 in upper location hole 203, and then to being held on upper fixture
Upper flange 100 on 21 realizes angular positioning.
Upper fixture 21 includes the first hollow main part 210, is formed on the outside of the upper end of the first main part 210 tapered
Upper joint portion 211, upper joint portion 211 is contained in the inside of positioning disk 20, and cooperates with upper auxiliary section 201 and position.In first
The lower end that the middle section level of main part 210 is extended with the first fixed part 212 and the first main part 210 be formed with for
The upper positioning region 213 that the inner wall of flange 100 abuts.The upper surface of first fixed part 212 is connected under the second fixed part 202
The lower surface on surface, the first fixed part 212 is connected to the end face of upper flange 100.Screw hole is also provided on first fixed part 212
2120 and screw hole 2121.It is connected and fixed between first fixed part 212 and the second fixed part 202 by screw rod 23, screw rod 23 is worn
The lower section that screw hole 2120 extends to the first fixed part 212 is crossed, and 23 lower end of screw rod offers through-hole 230.Upper flange 100 passes through upper
The installation of fixture 21 is fixed, and installation and removal are facilitated；End face (the first fixed part 212 is utilized between upper fixture 21 and upper positioning disk 20
Upper surface and the second fixed part 202 lower surface) positioning, the conical surface (upper joint portion 211 with upper auxiliary section 201) centering, centering
Accurately.
Further, the outer wall of upper positioning region 213 is concavely provided with the first locating slot 2130, the first locating slot 2130 and upper method
Screw hole 1001 on orchid 100 is aligned, and is equipped in the first locating slot 2130 and screw hole 1001 for realizing to upper flange 100
The adjusting screw 22 angularly positioned.In this preferred embodiment, positioning sleeve 29, upper positioning sleeve are installed in the first locating slot 2130
29 outer wall block is in the inner wall of upper flange 100, and the outer wall of upper positioning sleeve 29 is recessed with the first positioning taper hole 290, adjusts spiral shell
Nail 22 passes through the through-hole 230 on screw rod 23, the screw hole 1001 on upper flange 100 and enters the first positioning taper hole 290, adjusts spiral shell
The head of nail 22 is locked in the side wall of screw rod 23.Upper flange 100 is further secured to upper fixture 21 by adjusting screw 22, together
The angular positioning of Shi Shixian upper flange 100.
Referring to Fig.1, Fig. 5 to Fig. 7, lower lifting rotation part 4 are roughly the same with upper lifting 2 structure and functions of revolving part.Specifically
Ground, it is lower fixed that lower lifting rotation part 4 is connected including lower elevating mechanism, lower rotating mechanism, with lower elevating mechanism and lower rotating mechanism
Position disk 40 and the lower fixture 41 for clamping lower flange 200, band of the lower positioning disk 40 in lower elevating mechanism and lower rotating mechanism
Dynamic lower lifting and rotation, lower fixture 41 are connected and fixed on lower positioning disk 40.
Wherein, lower elevating mechanism includes lower main shaft 42 and the screw rod lifting device that connect with lower main shaft 42.Lower main shaft 42
It is on same axis with upper main shaft 25, the upper end connects lower positioning disk 40, and the lower end of lower main shaft 42 and screw rod lifting device connect
It connects, screw rod lifting device drives lower 42 elevating movement of main shaft to realize the lifting of lower positioning disk 40.
Referring to figure 6 and figure 7, screw rod lifting device includes screw rod 44 and screw 45, the lower end company of screw rod 44 and lower main shaft 42
It connects, screw 45 is connect with screw rod 44.It can realize that the rotation of screw 45 drives a secondary deceleration by the way that screw rotating handle 450 is manually operated
Bevel gear transmission, so that screw rod 44 be driven to move up and down.
In this preferred embodiment, lower elevating mechanism can also realize automatic lifting.Specifically, screw rotating handle 450
Shifting slide gear 451 is installed on axis, engaged, disengaged with the gear 460 of third decelerating motor 46 by sliding, to realize certainly
Dynamic, hand-operated lifting switching.
Referring to Fig.1 and Fig. 5, lower rotating mechanism include second reducing motors 43 and set on lower 42 lower end of main shaft, for
The second mainshaft gear 420 that the gears 430 of second reducing motors 43 engages, second reducing motors 43 drive the lower rotation of main shaft 42 from
And lower positioning disk 40 is driven to rotate.The rotation axis of lower rotating mechanism namely descends the center of main shaft 42, the center of lower main shaft 42
With the central coaxial of lower fixture 41.
Lower positioning disk 40 is sheathed on the upper end of lower main shaft 42, and passes through nut check.In the present embodiment, lower positioning disk 40
Structure is different from upper positioning disk 20 comprising for being contained in lower fixture 41, tapered lower auxiliary section 401.Lower main shaft
It is also arranged with mounting base 421 outside 42, lower positioning plate 47 is fixedly connected in mounting base 421.Use is additionally provided on lower positioning plate 47
In realizing the lower positioning pin 48 angularly positioned to lower flange 200.
Lower fixture 41 includes the second hollow main part 410, and the lower end inside of the second main part 410 is formed under taper
Joint portion 411.Lower positioning disk 40 is contained in the second main part 410, and lower joint portion 411 and the cooperation of lower auxiliary section 401 position.
It is formed in the upper end that the middle section level of the second main part 410 is extended with third fixed part 412 and the second main part 410 useful
In the lower positioning region 413 abutted with the inner wall of lower flange 200.The upper surface of third fixed part 412 is connected to lower flange 200
End face, the outer wall of third fixed part 412 are equipped with the lower Positioning holes 4120 cooperated with lower positioning pin 48.Under lower positioning pin 48 enters
To realize angular positioning to lower fixture 41 in location hole 4120, and then angle is realized to the lower flange 200 being held on lower fixture 41
To positioning.Screw hole 4121 (as shown in Figure 10) is also provided on third fixed part 412.Lower flange 200 and lower fixture 41 are installed
It is fixed, facilitate installation and removal；It is felt relieved between lower fixture 41 and lower positioning disk 40 using the conical surface, centering is accurate.
Similarly with upper fixture 21, the second locating slot 4130, the second locating slot are also recessed on the outer wall of lower positioning region 413
4130 are aligned with the screw hole 2001 on lower flange 200, are equipped in the second locating slot 4130 and screw hole 2001 under
Flange 200 realizes the adjusting screw 22 angularly positioned.It is similar with upper fixture 21, be also equipped in the second locating slot 4130 with it is upper
The identical lower positioning sleeve (not labeled) of positioning sleeve 29, the outer wall block of lower positioning sleeve is in the inner wall of lower flange 200, and lower positioning sleeve
Outer wall be recessed with the second positioning taper hole (not labeled), adjust screw 22 and pass through the screw hole 2001 on lower flange 200 and enter
Lower flange 200 is further secured to lower fixture 41 by adjusting screw 22, while realizing lower flange 200 by the second positioning taper hole
Angular positioning.
Referring to Fig.1, Fig. 8 and Fig. 9 is located at center on the side wall of lathe 1 and is provided with mounting plate 12, installs on mounting plate 12
Intermediate active folder 3.Intermediate active folder 3 includes horizontally disposed middle main shaft 30, the mounting plate 12 that middle 30 one end of main shaft is positioned at
In hole, the two pieces of connecting plates 31 that can be rotated with middle main shaft 30, the end difference of two pieces of connecting plates 31 are also connected on middle main shaft 30
It is connected with the first clamp arm 32, the end of two the first clamp arm 32 is connect with the both ends of the second clamp arm 33 respectively.One of them first
Clamp arm 32 and one end of the second clamp arm 33 are hinged, and the other end of another first clamp arm 32 and the second clamp arm 33 passes through screw-nut
It is fixed.First clamp arm 32 and the second clamp arm 33 surround clamping lucite cylinder 300 grasping part, and the center of grasping part with
The central coaxial of upper main shaft 25 and lower main shaft 42.It is also convexly equipped with gripping block 35 respectively in first clamp arm 32 and the second clamp arm 33,
The surface of gripping block 35 is equipped with rubber slab, crushes lucite cylinder 300 to prevent.Upper lifting revolving part 2 of the invention, lower liter
The Clamping Center of the rotation axis and intermediate active folder 3 that drop revolving part 4 is coaxial, and the bonding essence of shaft coupling coaxially can be improved in three
Degree reduces the alignment time for being bonded first three component.
It is additionally provided on connecting plate 31 and abuts for fixed to the middle positioning pin 34 on mounting plate 12, set on middle positioning pin 34
There is handle 340, handle 340 is for positioning pin 34 and mounting plate 12 in disengaging.In this preferred embodiment, handle 340 only need to be pressed,
It disengages middle positioning pin 34 with mounting plate 12, connecting plate 31 can be rotated.
The control device being electrically connected with each decelerating motor is equipped in electrical control cabinet 10, appearance is additionally provided with and each component phase
Answer the corresponding button of function, for example, " rising ", " decline ", " upper rotation starting ", " upper rotation stops ", " lower rotation starting ", under
Rotation stops " button etc..
Shaft coupling bonding apparatus of the invention uses vertical bonding way, can make the thickness of bonded adhesives to avoid the flowing of glue
Degree is uniform.Use lifting revolving part 2, intermediate active folder 3 and lower lifting rotation part 4 drives respectively lower flange 200 rotate with
It carries out gluing, lifting and is adhered to lucite cylinder 300 to assemble, accurate positioning is easy to operate, can be improved processing efficiency and glues
Connect precision.Upper and lower flange 100,200 is fixed by the dedicated upper and lower installation of fixture 41, upper and lower fixture 41 using end face positioning,
Conical surface centering, whole equipment have the advantages that centering is accurate, facilitate installation and removal.Upper fixture 21 is divided for upper 211 He of joint portion
The aligning and positioning function of upper flange 100 may be implemented in 213 two layers of upper positioning region, and similarly, lower fixture 41 also may be implemented down
The positioning of flange 200 and aligning function reduce part's machining errors, improve adhesive reinforcement.Upper positioning pin 28 and lower positioning pin 48
Setting be easy to implement the angular positioning of upper flange 100 and lower flange 200, it is more accurate to position, it is easier to operate.
Shaft coupling bonding apparatus of the invention is specifically installed and operating method is as follows:
1. early period checks.
Positioning pin 28 and lower positioning pin 48 on pre-operational check, it is ensured that upper positioning pin 28 and lower positioning pin 48 are in open shape
State, that is, upper positioning pin 28 and lower positioning pin 48 do not enter upper and lower location hole 203,4120 respectively.
2. clamping.
Lower flange 200 is placed on lower fixture 41, one of screw hole 2001 on lower flange 200 is made to be directed at lower folder
The second locating slot 4130 on tool 41, it is fixed with screw 22 is adjusted, then it is symmetrically installed other three adjusting screws 22.After installing
Lower flange 200 is mounted on lower positioning disk 40 together with lower fixture 41.
Upper flange 100 is mounted in upper fixture 21 according to same method, tie down upper fixture 21 with lifting rope first is fixed
Downwards, upper fixture 21 is hung at upper positioning disk 20 for portion 212, upper flange 100, then with four 23 fixed strains of screw rod.Pay attention to drawing
Four screw rods 23 must be pressed symmetrically when tight, uniform force.
Upper flange 100 and lower flange 200 are rotated respectively, and positioning pin 28 is made to be inserted into corresponding upper location hole 203, is lower fixed
Position pin 48 is inserted into lower Positioning holes 4120.
3. initial adjustment.
After upper flange 100 and lower flange 200 install, intermediate active folder 3 is opened, by intermediate lucite cylinder 300
On set to lower flange 200.
Adjusting screw 22 on upper flange 100 and lower flange 200 is all unclamped to 2-3 to buckle.Slide the sliding of lower elevating mechanism
Gear 451 is allowed to engage with the gear 430 of second reducing motors 43, after hand screw rotating handle 450 checks normally, by correspondence
" rising " button, lower lifting rotation part 4 rises automatically, and lower flange 200 and lucite cylinder 300 is driven to rise.
" rising " button is unclamped when being moved to the Clamping Center of intermediate active folder 3 in the center of lucite cylinder 300.Shake whirlpool
The lifting handle 24 of wheel decelerator declines main shaft 25, and upper flange 100 is driven to close up with lucite cylinder 300.
Intermediate active folder 3 is closed again, is compressed.Upper flange 100 and lower flange 200 are gently tapped with wooden mallet, are at
Free state, symmetrical gently four adjusting screws 22 of pressure.
4. centering.
The lifting handle 24 and screw rotating handle 450 of hand reducer of turbodrill, make upper flange 100 and lower flange 200
Intermediate lucite cylinder 300 is detached from apart from for 120-150mm.
Gap of the table look-up lucite cylinder 300 respectively between upper flange 100, lower flange 200 is beaten with dedicated dial framework, then
Four adjusting screws 22 are adjusted to be finely adjusted, adjust upper flange 100, lower flange 200 respectively between lucite cylinder 300 between
Gap is within claimed range.
It compresses and adjusts screw 22.
5. gluing.
Positioning pin 28 is in releasing orientation in inspection, rotates upper flange 100 manually, after going slick, by " upper rotation is opened
It is dynamic " button, lifting handle 24 is shaken, increase main shaft 25, the gear 260 of first reducing motors 26 and upper mainshaft gear 250
All stop when engagement, gluing when upper flange 100 stablizes rotation." upper rotation stops " button is pressed after being painted with glue, upper flange 100 stops
Spin-ended turn.
It checks that lower positioning pin 48 is in releasing orientation, rotates lower flange 200 manually, after going slick, by " lower rotation is opened
It is dynamic " button, lower flange 200 starts to rotate, then long-pressing " decline " button, the lower decline automatically of lifting rotation part 4, until lower flange
" decline " button is unclamped after 200 automatic rotations.Lower flange 200 starts gluing after stablizing rotation.It is painted with after glue by " lower rotation stops
Only " button, lower flange 200 stop rotating.
Handle 340 at 3 is pressed from both sides by intermediate active, positioning pin 34 in release revolves intermediate active folder 3 along horizontal middle main shaft 30
Turn 90 ° to drive lucite cylinder 300 to be rotated into horizontality from vertical state, then toward its inner ring faying face gluing.Glue
Intermediate active folder 3 and lucite cylinder 300 are resetted after smearing uniformly, release handle 340, middle positioning pin 34 is automatically positioned.
6. bonding.
Shake lifting handle 24 counterclockwise to reduce upper main shaft 25, the tooth of upper mainshaft gear 250 and first reducing motors 26
After wheel 260 disengages, positioning pin 28 in releases, positioning disk 20 makes the automatic positioning of positioning pin 28 in rotation.It is further continued for shaking lifting
Handle 24 fully comes together upper flange 100 with lucite cylinder 300.
" rising " button is pressed, lower lifting rotation part 4 unclamps lower positioning pin 48 when rising 50mm or so, rotate lower positioning disk 40
It is automatically positioned lower positioning pin 48." rising " button is pressed again rises to upper limit, hand handwheel to lower flange 200 and lucite cylinder
300 fully come together.So far, the bonding of shaft coupling is completed.
7. fixed.
The two sides for being located at lucite cylinder 300 out of intermediate active folder 3 are respectively put into a longer clamping screw 5 (such as
Shown in Figure 10), the arc end of clamping screw is connected and fixed with the screw hole 4121 on the third fixed part 412 of lower fixture 41, on
End is put to the screw hole 2121 on the first fixed part 212 of upper fixture 21, and is coupled nut 6.It is slight unclamp upper fixture 21 with
The screw rod 23 of upper positioning disk 20 is symmetrically compressed clamping screw 5 and nut 6 by torque requirement with torque spanner.Using clamping screw 5
Upper fixture 21, the whole of lower fixture 41 and shaft coupling are compressed, can prevent shaft coupling cause well to loosen because glue is uncured or
Disengage, be also convenient for it is subsequent entirety is taken off from equipment, to carry out the bonding work of next shaft coupling.
8. disassembly.
Four screw rods 23 between upper fixture 21 and upper positioning disk 20 are unclamped, shake the supreme positioning of lifting handle 24 clockwise
Disk 20 is completely disengaged with upper fixture 21.
The screw and nut for unclamping intermediate active folder 3 opens intermediate active folder 3.It is solid from the third of lower fixture 41 with fork truck
Determine to fork upper fixture 21, lower fixture 41 and the entirety of shaft coupling at 412 lower surface of portion, take out.
Shaft coupling bonding apparatus of the invention is redesigned according to the bonding feature of shaft coupling, simplifies process, is contracted
Short process time, precision and quality in components bonding process are improved, while reducing the labor intensity of operator.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (9)
1. a kind of shaft coupling bonding apparatus, for by the upper flange (100) of shaft coupling, lower flange (200) and intermediate organic glass
Glass cylinder (300) bonds together, which is characterized in that including lathe (1), is equipped with lifting revolving part on the lathe (1)
(2), intermediate active folder (3) and lower lifting rotation part (4), wherein the upper lifting revolving part (2) is for installing upper flange
(100) and drive the upper flange (100) along own axes rotation and elevating movement to be assemblied in the lucite cylinder (300)
On；The lower lifting rotation part (4) is for installing lower flange (200) and the lower flange (200) being driven to rotate along own axes
With elevating movement to be assemblied on the lucite cylinder (300)；The intermediate active folder (3) is for clamping lucite cylinder
(300), upper lifting revolving part (2), the rotation axis of the lower lifting rotation part (4) and the intermediate active press from both sides (3)
The coaxial upper lifting revolving part (2) in Clamping Center includes upper elevating mechanism, upper rotating mechanism and the upper elevating mechanism and institute
State the connected upper positioning disk (20) of rotating mechanism and the upper fixture (21) for clamping the upper flange (100), it is described on
Positioning disk (20) goes up and down and rotates under the drive of the upper elevating mechanism and the upper rotating mechanism, and the upper fixture (21) is even
It connects and is fixed on the upper positioning disk (20).
2. shaft coupling bonding apparatus according to claim 1, which is characterized in that the upper fixture (21) includes hollow master
The upper end in body portion (210), the main part (210) is formed with the upper joint portion (211) of taper, Yu Suoshu main part (210)
The lower end that middle section level is extended with the first fixed part (212) and the main part (210) be formed with for the upper flange
(100) the upper positioning region (213) that inner wall abuts；The upper positioning disk (20) includes cooperating with the upper joint portion (211)
Positioning and tapered upper auxiliary section (201).
3. shaft coupling bonding apparatus according to claim 2, which is characterized in that on the outer wall of the upper positioning region (213)
It is recessed with locating slot (2130), the locating slot (2130) is aligned with the screw hole (1001) on the upper flange (100), described
It is equipped in locating slot (2130) and the screw hole (1001) for realizing the adjusting angularly positioned to the upper flange (100)
Screw (22).
4. shaft coupling bonding apparatus according to claim 3, which is characterized in that the upper positioning disk (20) further includes from institute
Horizontal-extending second fixed part (202) in auxiliary section (201) is stated, it is solid that second fixed part (202) is connected to described first
Determine portion (212), and is connected and fixed between first fixed part (212) by screw rod (23)；The screw rod (23) extends to
The lower section and lower end of first fixed part (212) offer through-hole (230), and the adjusting screw (22) passes through the through-hole
(230), the screw hole (1001) on the upper flange (100) and the entrance locating slot (2130), the adjusting screw (22)
Head be locked in the side walls of the screw rod (23).
5. shaft coupling bonding apparatus according to claim 1, which is characterized in that the upper elevating mechanism includes that turbine slows down
The lower end of device and the upper main shaft (25) connecting with the reducer of turbodrill, the upper main shaft (25) is connected to the upper positioning disk
(20), the reducer of turbodrill drives upper main shaft (25) lifting to realize the lifting of the upper positioning disk (20).
6. shaft coupling bonding apparatus according to claim 5, which is characterized in that the upper rotating mechanism includes the first deceleration
Motor (26) and be set to upper main shaft (25) upper end, for being engaged with the gear (260) of first reducing motors (26)
Mainshaft gear (250), first reducing motors (26) driving upper main shaft (25) rotation is to drive the upper positioning disk
(20) it rotates.
7. shaft coupling bonding apparatus according to claim 1, which is characterized in that the outer wall of the upper positioning disk (20) is recessed
Have location hole (203), the lower end of the upper elevating mechanism is fixedly connected with positioning plate (27), is set on the upper positioning plate (27)
It is equipped with into the location hole (203) to realize the upper positioning pin (28) angularly positioned to the upper flange (100).
8. shaft coupling bonding apparatus according to claim 1, which is characterized in that the lower lifting rotation part (4) includes
Lower elevating mechanism, lower rotating mechanism, the lower positioning disk (40) being connected with the lower elevating mechanism and the lower rotating mechanism and
For clamping the lower fixture (41) of the lower flange (200), the lower positioning disk (40) the lower elevating mechanism and it is described under
It goes up and down and rotates under the drive of rotating mechanism, the lower fixture (41) is connected and fixed on the lower positioning disk (40)；
Wherein, the lower elevating mechanism includes screw rod lifting device and the lower main shaft (42) connecting with the screw rod lifting device,
The upper end of the lower main shaft (42) is connected to the lower positioning disk (40), and the screw rod lifting device drives the lower main shaft (42)
Lifting is to realize the lifting of the lower positioning disk (40)；The lower rotating mechanism include second reducing motors (43) and be set to institute
The second mainshaft gear (420) stating lower main shaft (42) lower end, being used to engage with the gear (430) of second reducing motors (43),
Second reducing motors (43) driving lower main shaft (42) rotation is to drive the lower positioning disk (40) to rotate.
9. shaft coupling bonding apparatus according to claim 1, which is characterized in that the upper lifting revolving part (2), described
Intermediate active folder (3) and the lower lifting rotation part (4) are installed on the same plane on the lathe (1), on the lathe (1)
It is additionally provided with the electrical control cabinet (10) for controlling upper lifting revolving part (2) and the lower lifting rotation part (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710511542.9A CN107327452B (en) | 2017-06-28 | 2017-06-28 | Shaft coupling bonding apparatus |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710511542.9A CN107327452B (en) | 2017-06-28 | 2017-06-28 | Shaft coupling bonding apparatus |
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| CN107327452A CN107327452A (en) | 2017-11-07 |
| CN107327452B true CN107327452B (en) | 2019-03-22 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109841361B (en) * | 2019-04-04 | 2020-08-28 | 江苏神马电力股份有限公司 | Glue binding and sealing integrated machine |
| CN111425499B (en) * | 2020-03-15 | 2021-07-20 | 雷涛 | Safe medical scissors automatic assembly equipment |
| CN112276847B (en) * | 2020-10-21 | 2024-03-15 | 南京中船绿洲机器有限公司 | Quick assembly device and assembly method for revolving body products |
| CN113953122B (en) * | 2021-12-23 | 2022-03-18 | 苏州优晶光电科技有限公司 | Silicon carbide ingot bonding processing equipment and method capable of automatically centering |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN100582511C (en) * | 2008-01-22 | 2010-01-20 | 黄顺国 | Flexible coupling |
| KR101027264B1 (en) * | 2008-07-22 | 2011-04-06 | 조미정 | Bush and snap ring automatic assembling machine at the same time for radius rod |
| DE202010007237U1 (en) * | 2010-05-24 | 2010-09-16 | Hegenscheidt-Mfd Gmbh & Co. Kg | Combined wheelset |
| CN106624731A (en) * | 2015-10-29 | 2017-05-10 | 湖北汽车工业学院 | Central axle housing and semi-axial casing pipe assembly positioning pin pressing machine |
| CN205600292U (en) * | 2016-05-13 | 2016-09-28 | 佛山市泓实机械制造有限公司 | Cylinder body installation device |
| CN206084280U (en) * | 2016-09-23 | 2017-04-12 | 林旭春 | Flange locator |
| CN108555573B (en) * | 2017-01-03 | 2019-07-16 | 深圳市东钛宇精密机械有限公司 | A kind of tooth shaft component assembly mechanism convenient for short axle indentation |
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