The content of the invention
The present invention is intended to provide a kind of new brewing wine with raw materials technique, compared to conventional brew technique, when present invention process ferments
Between substantially shorten, it is more simple and easy to do, be more suitable for industrialized production.
Brewing wine with raw materials technique of the present invention can save substantial amounts of artificial and energy consumption, and through measuring and calculating, present invention process can shorten production
In the cycle 3/4, about 70-80% artificial and fuel is saved, whole production process is pollution-free, non-toxic by-products discharge, safety and sanitation.
Brewing wine with raw materials technique of the present invention can effectively improve distillation yield, and it is good to produce wine product taste quality.In addition, work of the present invention
Contain multiple nutritional components in vinasse obtained by skill, and be good feedstuff without impurity such as rice wheat husk, corncobs.
The invention provides a kind of brewing wine with raw materials technique, it is characterised in that comprises the following steps:Raw material crushing → dispensing hair
Ferment → distill out wine → bottling;Wherein:
(1) raw material is crushed, and cereal materialses are crushed into fineness for 80-300 mesh;
(2) dispensing is fermented, and water is first added into fermentation tank, the cereal materialses crushed is then added, stirs while adding,
It is eventually adding distiller's yeast;The temperature of water is 15-24 DEG C, and the ratio of cereal materialses and water is 1:2-3, the addition of distiller's yeast is former for cereal
The 0.6-0.8% of material, keeps environment with respect to constant temperature, temperature range is controlled within 2 DEG C during fermentation;
(3) wine is distilled out, when fermentation is to full maturity, material is moved into distillation equipment, distilled, the discharge control of wine
System is in 1-2 kg/minutes;
(4) bottle, after quality inspection is qualified, bottling, packaging and storage.
Further, the distiller's yeast added in brewing wine with raw materials technique of the present invention in (2) step dispensing fermentation step is by following
What the raw material of parts by weight was made:Make wine active dry yeasr 8-12, rhizopus koji 14-16, black mold 60-62, cellulase 2-3, acidophilus
Lactobacillus 1.5-1.6, beta amylase 4-5, raw perfume active dry yeasr 1.5-2.5.
As a preferred embodiment, brewing wine with raw materials technique of the present invention, comprises the following steps:Raw material crushing → dispensing fermentation → distillation
Go out wine → bottling;Wherein:
(1) raw material is crushed, and cereal materialses are crushed into fineness for 100 mesh;
(2) dispensing is fermented, and water is first added into fermentation tank, the cereal materialses crushed is then added, stirs while adding,
Distiller's yeast is eventually adding, the distiller's yeast is made up of the raw material of following weight parts:Wine brewing active dry yeasr 8, rhizopus koji 14, black mold
60, cellulase 2, lactobacillus acidophilus 1.5, beta amylase 4, raw perfume active dry yeasr 1.5;The temperature of water is 20 DEG C, cereal materialses
Ratio with water is 1:2.5, the addition of distiller's yeast is the 0.6% of cereal materialses, and environment is kept during fermentation with respect to constant temperature, temperature difference model
System is contained within 2 DEG C;
(3) wine is distilled out, when fermentation is to full maturity, material is moved into distillation equipment, distilled, the discharge control of wine
System is in 1-2 kg/minutes;
(4) bottle, after quality inspection is qualified, bottling, packaging and storage.
Further, the distiller's yeast added in brewing wine with raw materials technique of the present invention in (2) step dispensing fermentation step can also be by
The raw material of following weight parts is made:Make wine active dry yeasr 8-12, rhizopus koji 14-16, black mold 60-62, and cellulase 2-3 is thermophilic
Lactobacillus lactis 1.5-1.6, beta amylase 4-5, raw perfume active dry yeasr 1.5-2.5, oxidoreducing enzyme 0.6-0.8.
As it is another preferably, brewing wine with raw materials technique of the present invention comprises the following steps:Raw material crushing → dispensing fermentation → steaming
Distillate wine → bottling;Wherein:
(1) raw material is crushed, and cereal materialses are crushed into fineness for 300 mesh;
(2) dispensing is fermented, and water is first added into fermentation tank, the cereal materialses crushed is then added, stirs while adding,
Distiller's yeast is eventually adding, the distiller's yeast is made up of the raw material of following weight parts:Wine brewing active dry yeasr 12, rhizopus koji 16, black song
Enzyme 62, cellulase 3, lactobacillus acidophilus 1.6, beta amylase 5, raw perfume active dry yeasr 2.5, oxidoreducing enzyme 0.6;The temperature of water
For 15 DEG C, the ratio of cereal materialses and water is 1:2, the addition of distiller's yeast is the 0.8% of cereal materialses, and environment phase is kept during fermentation
To constant temperature, temperature range is controlled within 2 DEG C;
(3) wine is distilled out, when fermentation is to full maturity, material is moved into distillation equipment, distilled, the discharge control of wine
System is in 1-2 kg/minutes;
(4) bottle, after quality inspection is qualified, bottling, packaging and storage.
Further, the distiller's yeast added in brewing wine with raw materials technique of the present invention in (2) step dispensing fermentation step can also be by
The raw material of following weight parts is made:Make wine active dry yeasr 8-12, rhizopus koji 14-16, black mold 60-62, and cellulase 2-3 is thermophilic
Lactobacillus lactis 1.5-1.6, beta amylase 4-5, raw perfume active dry yeasr 1.5-2.5, nitrifier 2.2-2.5.
As it is another preferably, brewing wine with raw materials technique of the present invention comprises the following steps:Raw material crushing → dispensing fermentation → steaming
Distillate wine → bottling;Wherein:
(1) raw material is crushed, and cereal materialses are crushed into fineness for 80 mesh;
(2) dispensing is fermented, and water is first added into fermentation tank, the cereal materialses crushed is then added, stirs while adding,
Distiller's yeast is eventually adding, the distiller's yeast is made up of the raw material of following weight parts:Wine brewing active dry yeasr 8, rhizopus koji 14, black mold
60, cellulase 2, lactobacillus acidophilus 1.5, beta amylase 4, raw perfume active dry yeasr 1.5, nitrifier 2.2;The temperature of water is 24
DEG C, the ratio of cereal materialses and water is 1:3, the addition of distiller's yeast is the 0.65% of cereal materialses, keeps environment relative during fermentation
Constant temperature, temperature range is controlled within 2 DEG C;
(3) wine is distilled out, when fermentation is to full maturity, material is moved into distillation equipment, distilled, the discharge control of wine
System is in 1-2 kg/minutes;
(4) bottle, after quality inspection is qualified, bottling, packaging and storage.
Further, brewing wine with raw materials technique of the present invention, it is described to distill out when material in wine step loads distillation equipment
Coefficient is controlled in 65-70%.
Brewing wine with raw materials technique of the present invention uses liquid state fermentation technology, and through experiment, the smashing fineness of cereal materialses is in 80-300
Most appropriate between mesh, such grain fineness was both easily waterlogged, and promoted mould to be contacted extensively with starch material, to enter
Row fully enzymolysis, reaches more than 95% starch sugar rate, and then improves distillation yield, can avoid causing because powder is meticulous again
Starch gelatinization.
Fermented using present invention process, its fermentation time is relevant with temperature, typically about 7-10 days, compared to traditional handicraft hair
The ferment time substantially shortens.This technique has no particular/special requirement to round, can select pithos, plastics according to specific working condition
The containers such as bucket, Aluminum Drum, cement pit.
Still-process in present invention process, to thermal source also without particular/special requirement, can use fire coal, steam, natural gas, electric heating
Deng heating source, when cereal materialses ferment to full maturity, (i.e. when surface of material bubble-free is produced, top is faint yellow limpid liquid
Body, aroma is protruded, and bottom sediment has pinched loose sense with hand), you can distilled, material loads charging system during distillation equipment
Number should be controlled between 40-80%, preferably 65-70%.
Compared with existing conventional brew technique, brewing wine with raw materials technique of the present invention has the characteristics that and advantage:
(1) simple production process, conventional brew technique need to boiling repeatedly, be sent out again after processing ripe material repeatedly by raw material
Ferment, and fermentation temperature need to be more than 30 DEG C, and fermentation time is up to more than 28 days, and present invention process is non-evaporating before fermentation to be boiled, directly
Connect by raw material fermentation, fermentation can be carried out under normal temperature and low temperature, and only distillation once, makes brewing process shorten 3/4 after fermentation,
The wine brewing time was shortened to 7-10 days by original 28-30 days;
(2) distillation yield is high, and present invention process can improve starch utilization ratio and distillation yield;
(3) energy consumption is saved, traditionally processing 500 kilograms of grain wines needs nearly 500 kilograms of fuel, and uses this hair
Bright technique processes the grain wine of same amount, only needs 100-150 kilograms of fuel, can save energy consumption about 70-80%;
(4) manpower is saved, using conventional brew technique, 500 kilograms of grain wines of processing need 5 workmans, and labor intensity
Very big, present invention process processes the grain wine of same amount due to enormously simplify production process, and 1 people is equipped with necessary instrument and is
Operation can be completed, artificial 80% is saved;
(5) quality of white spirit that present invention process is brewed is good, and as clear as crystal, aroma is strong, pure taste, can reach country excellent
Matter Chinese sprits standard;
(6) use and contain the impurity such as rice wheat husk, corncob in conventional brew technique, vinasse, the nutrient composition content such as albumen
Low, being unfavorable for raw material in vinasse recycling, present invention process need to only distill once, therefore protein content is high in vinasse, is preferable
Inexpensive feed.
Embodiment 2
A kind of brewing wine with raw materials technique, comprises the following steps:Raw material crushing → dispensing is fermented → distills out wine → bottling;Its
In:
(1) raw material is crushed, and raw material is from cereal such as rice, corn, wheat, sorghums, and cereal materialses are crushed into fineness is
80 mesh;
(2) dispensing is fermented, and is 0.2-1.0m from volume3Pithos, Plastic Drum, Aluminum Drum or cement pit as fermentation tank,
Water is first added into fermentation tank, the cereal materialses crushed is then added, stirs while adding, to agglomerate, pimple is eliminated, finally
Distiller's yeast is added, the distiller's yeast is made up of the raw material of following weight parts:Wine brewing active dry yeasr 8, rhizopus koji 14, black mold 60,
Cellulase 2, lactobacillus acidophilus 1.5, beta amylase 4, raw perfume active dry yeasr 1.5, nitrifier 2.2;The temperature of water is 24 DEG C, paddy
The ratio of raw material and water is 1:3, the addition of distiller's yeast is the 0.65% of cereal materialses, and environment is kept during fermentation with respect to constant temperature,
Temperature range is controlled within 2 DEG C, fermentation time 7-10 days;
(3) wine is distilled out, distillation equipment uses the flat cylindrical steamer that stainless steel plate is made, when material fermentation is to complete
It is ripe that (surface of material bubble-free is produced, and top is faint yellow clear liquid, and aroma is protruded, and bottom sediment has pinched loose with hand
Sense), material is moved into distillation equipment, coefficient is 70%, is distilled, the discharge of wine is controlled in 1-2 kg/minutes;
(4) bottle, after quality inspection is qualified, bottling, packaging and storage.
Comparative example
Conventional brew technique, comprises the following steps:
(1) Feedstock treating, raw material is from cereal such as rice, corn, wheat, sorghums, and cereal materialses are crushed into fineness is
80 mesh, the cereal materialses after crushing are soaked 24 hours;
(2) boiling, the raw material after immersion is moved into steamer and carries out boiling, after cereal materialses are completely well-done, is taken out
Cooling;
(3) added into the raw material after cooling after the completion of Daqu, mixed song and enter cylinder fermentation, the addition of distiller's yeast is cereal materialses
0.8%, fermentation temperature remains 32 DEG C, and temperature range is controlled within 2 DEG C, and fermentation time is 28 days;
(4) distill, material goes out cylinder after the completion of fermentation, admixes after cavings and is distilled, and obtains first planting wine;
(5) above-mentioned cooling → mixed song → is repeated to the cereal residue after distillation to enter cylinder fermentation process, steam again after the completion of fermentation
Evaporate and obtain regrowth hair wine;Carried out after first planting wine and regrowth hair wine mixing tune are converted filling.
Distillation yield is tested
Using rice as brewing materials, the liquor ratio of raw material of difference testing example 1-2 techniques and comparative example technique.
Liquor ratio of raw material calculation formula:
Each group raw materials technology distillation yield test result is as shown in table 1 below.
The liquor ratio of raw material test result of each group technique of table 1
Group |
Raw material total burn-off (kg) |
Former wine yield (kg) |
Liquor ratio of raw material (%) |
Embodiment 1 |
100 |
76.0 |
76.0 |
Embodiment 2 |
100 |
85.3 |
85.3 |
Comparative example |
100 |
41.9 |
41.9 |
The raw material of present invention process (embodiment 1-2) is can be seen that by the distillation yield test result of each group technique in table 1
Distillation yield is significantly larger than conventional brew technique.Moreover, the fermentation time of present invention process is only 7-10 days, and traditional handicraft
First planting wine and regrowth hair wine have then fermented 28 days respectively, and total fermentation time is 56 days.In addition, present invention process fermentation is at normal temperatures
(15-24 DEG C) carried out, and traditional handicraft fermentation temperature need to be maintained at more than 30 DEG C, not only increase technology difficulty, Er Qieneng
Consumption is huge.
The preferred embodiments of the disclosure and embodiment are explained in detail above, but the present invention is not limited to
The above-described embodiment and examples, in the knowledge that those skilled in the art possess, can also not depart from the present invention
Various changes can be made on the premise of design.