CN107322145A - Stud welding multichannel distributor - Google Patents
Stud welding multichannel distributor Download PDFInfo
- Publication number
- CN107322145A CN107322145A CN201710758065.6A CN201710758065A CN107322145A CN 107322145 A CN107322145 A CN 107322145A CN 201710758065 A CN201710758065 A CN 201710758065A CN 107322145 A CN107322145 A CN 107322145A
- Authority
- CN
- China
- Prior art keywords
- welding
- supply
- parameter
- interface
- communication interface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/20—Stud welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/095—Monitoring or automatic control of welding parameters
- B23K9/0953—Monitoring or automatic control of welding parameters using computing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/10—Other electric circuits therefor; Protective circuits; Remote controls
- B23K9/1006—Power supply
- B23K9/1043—Power supply characterised by the electric circuit
- B23K9/1056—Power supply characterised by the electric circuit by using digital means
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Theoretical Computer Science (AREA)
- Arc Welding Control (AREA)
Abstract
Stud welding multichannel distributor, is related to stud welding field, the problem of in order to solve the inefficiency using existing bonding machine.The welding gun interface of welding supply and the input interface of bus-bar are connected, and input interface is connected with multiple welding output channels of bus-bar simultaneously；Controllable silicon is in series with the welding current output channel of output channel；Touch-screen is used to input welding parameter, and welding parameter is transferred into single-chip microcomputer；Single-chip microcomputer is used for the welding parameter for receiving and storing input, is additionally operable to after the switch closure of output channel is welded, closure driving welding gun lifting relay, and the welding parameter of the passage is sent into the first communication interface by the second communication interface；The welding parameter that the power-supply controller of electric of welding supply is received according to the first communication interface controls welding gun interface to export phase induced current, and the power-supply controller of electric of welding supply controls welding gun interface to export phase induced current always according to the welding parameter that button is set.Suitable for stud welding.
Description
Technical field
The present invention relates to stud welding field.
Background technology
Stud welding refers to produce electricity between end face and another surface of workpiece in metal or metalloid part
Arc, the rapid a kind of method for applying pressure, completing welding during face fusing to be joined.Due to this new welding technology have it is quick,
Reliably, simplify process, reduce the series of advantages such as cost, be widely applied to bridge, highway, building construction, shipbuilding,
The industries such as automobile making, power station, electrical control cubicles.Solderable mild steel, stainless steel, low-alloy steel, copper, the spiral shell of aluminium and its alloy material
Post, weldering nail, pin, peg etc..Traditional arc stud welding picks, and more a kind of stud of specification of each welding post will more a set of weldering
Rifle and power supply；Often change a kind of welding screw to adjust a welding gun, adjust welding parameter；Welding quality is sentenced by experience entirely
It is disconnected, using above causing many inconvenience, inefficiency.
The content of the invention
The problem of the invention aims to solve the inefficiency using existing bonding machine, so as to provide arc stud welding
Connect multichannel distributor.
Stud welding multichannel distributor of the present invention, including welding supply 1 and Multi Channel Controller 2；
The panel of welding supply 1 is realized using digital display panel 1-1, is used to adjust welding ginseng in welding supply 1
Several potentiometers is realized using digital regulation resistance；
Digital display panel 1-1 includes liquid crystal display, button and the first communication interface；
Button is used to set welding parameter, and liquid crystal display is used to show welding parameter, source of welding current model and software version letter
Breath, the first communication interface is used to communicate with the second communication interface 2-2；
Multi Channel Controller 2 includes touch-screen 2-1, the second communication interface 2-2, bus-bar 2-3 and single-chip microcomputer 2-4；
The welding gun interface of welding supply 1 is connected with bus-bar 2-3 input interface, and input interface is while and bus-bar
2-3 multiple welding output channels connection；
Controllable silicon is in series with the welding current output channel of output channel；
Touch-screen 2-1 is used to input welding parameter, and welding parameter is transferred into single-chip microcomputer 2-4；
Single-chip microcomputer 2-4 is used for the welding parameter for receiving and storing input, is additionally operable to the switch closure when welding output channel
Afterwards, driving welding gun lifting relay is closed, and the welding parameter of the passage is sent to first by the second communication interface 2-2 and is led to
Communication interface；
The welding parameter that the power-supply controller of electric 1-2 of welding supply 1 is received according to the first communication interface controls welding gun
Interface 1-3 exports phase induced current, and the power-supply controller of electric 1-2 of welding supply 1 is controlled always according to the welding parameter that button is set
Welding gun interface 1-3 exports phase induced current.
It is the source of welding current with multiple output channels that the present invention, which expands the source of welding current of only one of which output channel, respectively
Isolated between output channel with controllable silicon, each channel welds parameter is independently arranged, and the defeated of different welding parameters is selected as needed
Go out passage, welding efficiency can be effectively improved.
Brief description of the drawings
Fig. 1 is the structural representation of the stud welding multichannel distributor described in embodiment one；
Fig. 2 is the principle schematic of the Multi Channel Controller in embodiment one；
Fig. 3 is the schematic diagram of power monitoring chip in embodiment one and its peripheral circuit；
Fig. 4 is the circuit theory diagrams of the communication memory module in embodiment one；
Fig. 5 is the circuit theory diagrams of the channel module in embodiment one；
Fig. 6 is the circuit theory diagrams of the rear panel module in embodiment one；
Fig. 7 is the circuit theory diagrams of the digital display panel in embodiment one.
Embodiment
Embodiment one：Present embodiment is illustrated with reference to Fig. 1 to Fig. 7.
Stud welding multichannel distributor described in present embodiment, including welding supply 1 and Multi Channel Controller
2；
The panel of welding supply 1 is realized using digital display panel 1-1, is used to adjust welding ginseng in welding supply 1
Several potentiometers is realized using digital regulation resistance；
Digital display panel 1-1 includes liquid crystal display, button and the first communication interface；
Button is used to set welding parameter, and liquid crystal display is used to show welding parameter, source of welding current model and software version letter
Breath, the first communication interface is used to communicate with the second communication interface 2-2；
Multi Channel Controller 2 includes touch-screen 2-1, the second communication interface 2-2, bus-bar 2-3 and single-chip microcomputer 2-4；
The welding gun interface of welding supply 1 is connected with bus-bar 2-3 input interface, and input interface is while and bus-bar
2-3 multiple welding output channels connection；
Controllable silicon is in series with the welding current output channel of output channel；
Touch-screen 2-1 is used to input welding parameter, and welding parameter is transferred into single-chip microcomputer 2-4；
Single-chip microcomputer 2-4 is used for the welding parameter for receiving and storing input, is additionally operable to the switch closure when welding output channel
Afterwards, driving welding gun lifting relay is closed, and the welding parameter of the passage is sent to first by the second communication interface 2-2 and is led to
Communication interface；
The welding parameter that the power-supply controller of electric 1-2 of welding supply 1 is received according to the first communication interface controls welding gun
Interface 1-3 exports phase induced current, and the power-supply controller of electric 1-2 of welding supply 1 is controlled always according to the welding parameter that button is set
Welding gun interface 1-3 exports phase induced current.
In present embodiment, single-chip microcomputer 2-4 is the single-chip microcomputer of PIC16F876A models.
In present embodiment, digital regulation resistance is MAX5387LAUD type digital regulation resistances.
The control panel of former stud welding supply unit is simulated panel, is not suitable for remote control.Digital display panel is reequiped
Afterwards, it can both be worked independently with welding supply, also multistation point can be realized by the remote control of connecting multi-channel controller 2
When work, each station can independently adjust welding parameter.
Fig. 2 is the principle schematic of Multi Channel Controller, and each output channel is communicated by channel module with single-chip microcomputer 2-4,
Wherein 201 be lifting coil power line, and 202 be welding gun increase line astragal, and 203 touch signal wire for weldering nail joint, and 204 be arc welding gun switch
Signal wire, 210 be controlling bus, and single-chip microcomputer 2-4 includes processor module and communication memory module, and COM0 ports are logical as second
Communication interface is connected with the first communication interface, and COM1 ports are connected with touch-screen 2-1,
Processor module includes LPC2138 chips, power monitoring chip CAT809 and 14.7456MHz and 32.768KHz
Two quartz oscillators, the models of two quartz oscillators is respectively CON20X2B and CON20X2A, and Fig. 3 is electricity
Source monitoring chip CAT809 and its peripheral circuit schematic diagram, Fig. 4 are the circuit theory diagrams of communication memory module, serially store core
Piece 24C01 preserves arrange parameter.
Fig. 5 is the circuit theory diagrams of channel module, and channel module is provided with 2 input ports：Letter is touched in arc welding gun switch, weldering nail joint
Number；3 output ports：Welding gun lifting coil, the driving of this passage controllable silicon, nails introducer allow to send nail；Weldering is set on 221 chip
Rifle is switched and welding gun lifting coil port, and setting nails introducer, which allows to send on nail port, 223 chip, on 222 chip sets weldering
Follow closely activation signal and this passage controllable silicon drives port, modules are finally plugged on rear panel module, the circuit of rear panel module
Schematic diagram as shown in fig. 6, including power supply rectifier and voltage regulator circuit, LPC2138 delivery outlet external drive abilities circuit, reset switch,
Program wire jumper and each module grafting port.
Fig. 7 is the circuit theory diagrams of digital display panel.Core processor includes PIC16F873A chips, and it is configured with 128 ×
64 dot character LCD, Double-number potentiometer MAX5387, optical relay TLP598GA, RS232 communication interface MAX232,5 behaviour
Make button etc..
Touch-screen 2-1 realizes that MT5000 array of touch screens are the industrial embedding of all new generation using MT5000 array of touch screen
Enter formula touch screen human-computer interface, the HMI of all new generation has the characteristics that：
Use high-speed low-power-consumption Embedded RISC CPU；
Use embedded OS；
Higher speed, more smooth operation；
More rich color, finer and smoother display；
MT5000 supports Ethernet comprehensively, the high-speed interface such as USB；
More resources, relatively low price；
It is easy to use, it is reliable and stable；
65536 color display modes make that the expression of touch-screen is more rich and varied, and effect is one up on；
The application of 32 powerful 200~400MHz risc processors makes MT5000 possess faster processing speed；
Multi-serial port simultaneous communications function is supported, 2 serial ports of standard hardware can use different agreement simultaneously, connect different
Controller；
MT5000 supports ethernet communication function comprehensively, and multiple touch-screens can be with arbitrary networking；
Increase graphic file to support, support the format-patterns such as 24 bitmaps JPEG, GIF to import；
It can be triggered in many ways using standard C language macrodoce, it is powerful, it is flexibly easy-to-use；
Powerful timer function；
USB downloads the speed of download for greatly accelerating user configuration；
Increase USB port ability to communicate, can be downloaded by USB port；
Program control regulation contrast and brightness function：Contrast and brightness are adjusted by putting this status LB；
The modifiable start picture of user, user can customize the startup LOGO pictures of oneself；
Support all fonts of windows platform；
Support the drafting of any arc, sector diagram；
With most main flow PLC be directly connected to MT5000 is possessed broader market and application；
EV5000 configuration softwares easy to use and powerful enable users to grasp its design side with most fast speed
Method, and design the works of one stream.
When the welding gun of a certain passage installs weldering nail and welding gun is pressed against in welding workpiece, the instruction of respective channel is changed into
Green, can press arc welding gun switch and be subjected to；
Single-chip microcomputer 2-4 is received after arc welding gun switch signal, first exports the controllable silicon drive signal of this passage, and driving is welded
Rifle lifting relay closure, the parameter for then setting this passage is sent to digital display panel by COM0 ports；
Digital display panel is received after data, and digital regulation resistance is adjusted into analog value, optical relay is then driven
TLP598GA, makes output end turn on (pressing switch equivalent to the welding gun for being connected to stud welding power supply).Now, the source of welding current is filled
Put output welding gun driving current and welding current.
Welding gun, which drives current through two core connection cables, acts welding gun lifting mechanism；
Welding current is output on weldering nail and workpiece by welding cable and controllable silicon, is completed with the enhancing action of welding gun
Welding process.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit is required rather than described above is limited, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.
Claims (3)
1. stud welding multichannel distributor, it is characterised in that including welding supply (1) and Multi Channel Controller (2)；
The panel of welding supply (1) is realized using digital display panel (1-1), is used to adjust welding in welding supply (1)
The potentiometer of parameter is realized using digital regulation resistance；
Digital display panel (1-1) includes liquid crystal display, button and the first communication interface；
Button is used to set welding parameter, and liquid crystal display is used to show welding parameter, source of welding current model and software version information, the
One communication interface is used to communicate with the second communication interface (2-2)；
Multi Channel Controller (2) includes touch-screen (2-1), the second communication interface (2-2), bus-bar (2-3) and single-chip microcomputer (2-
4)；
The welding gun interface of welding supply (1) is connected with the input interface of bus-bar (2-3), and input interface is while and bus-bar
Multiple welding output channels connection of (2-3)；
Controllable silicon is in series with the welding current output channel of output channel；
Touch-screen (2-1) is used to input welding parameter, and welding parameter is transferred into single-chip microcomputer (2-4)；
Single-chip microcomputer (2-4) is used for the welding parameter for receiving and storing input, is additionally operable to after the switch closure of output channel is welded,
Driving welding gun lifting relay is closed, and the welding parameter of the passage is sent to first by the second communication interface (2-2) and is led to
Communication interface；
The welding parameter that the power-supply controller of electric (1-2) of welding supply (1) is received according to the first communication interface controls welding gun
Interface (1-3) exports phase induced current, and the power-supply controller of electric (1-2) of welding supply (1) is joined always according to the welding that button is set
Numerical control welding gun interface (1-3) exports phase induced current.
2. stud welding multichannel distributor according to claim 1, it is characterised in that the single-chip microcomputer (2-4) is
The single-chip microcomputer of PIC16F876A models.
3. stud welding multichannel distributor according to claim 1, it is characterised in that the digital regulation resistance is
MAX5387LAUD type digital regulation resistances.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710758065.6A CN107322145B (en) | 2017-08-29 | 2017-08-29 | Stud welding multichannel distributor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710758065.6A CN107322145B (en) | 2017-08-29 | 2017-08-29 | Stud welding multichannel distributor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107322145A true CN107322145A (en) | 2017-11-07 |
| CN107322145B CN107322145B (en) | 2020-02-18 |
Family
ID=60203932
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710758065.6A Active CN107322145B (en) | 2017-08-29 | 2017-08-29 | Stud welding multichannel distributor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107322145B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111496356A (en) * | 2020-04-30 | 2020-08-07 | 浙江创利焊接科技股份有限公司 | Intelligent stud welding machine and intelligent welding method |
| CN112338327A (en) * | 2020-10-27 | 2021-02-09 | 唐山松下产业机器有限公司 | Single-power-supply multi-station welding system and welding control method |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4456808A (en) * | 1981-03-06 | 1984-06-26 | Ksm Fastening Systems Inc. | Microprocessor control of welding apparatus |
| US4804811A (en) * | 1987-04-03 | 1989-02-14 | Erico Fastening Systems, Inc. | Multi-operator grid system for stud welding |
| CN2923145Y (en) * | 2006-06-06 | 2007-07-18 | 梁雪涛 | Energy-storage type double screw-bolt electric welder controlled by microcomputer |
| CN101516561A (en) * | 2006-11-16 | 2009-08-26 | 伊利诺斯工具制品有限公司 | Method and apparatus for wireless remote control communication of a welder |
| CN102380698A (en) * | 2011-09-13 | 2012-03-21 | 安徽西锐重工科技有限公司 | Numerical-control plasma power source with multiple plasma cutting torches |
| CN202491008U (en) * | 2011-12-19 | 2012-10-17 | 湖南科技大学 | Digital control device of multi-arc high speed submerged arc welding process |
| CN202894549U (en) * | 2012-11-18 | 2013-04-24 | 盐城鼎力达焊接科技有限公司 | Remote wireless intelligent control device for MIG (metal inert gas) type high-frequency invert direct current (DC) electric welder |
| CN103817406A (en) * | 2014-02-21 | 2014-05-28 | 唐山松下产业机器有限公司 | Welding power source management system and management method thereof |
| CN104602850A (en) * | 2012-09-07 | 2015-05-06 | 伊利诺斯工具制品有限公司 | Systems for and method of welding with synchronised multiple user interface modules |
| CN204893152U (en) * | 2015-09-14 | 2015-12-23 | 刘文斌 | Welding machine that modularization can be assembled |
| CN205587814U (en) * | 2016-04-28 | 2016-09-21 | 成都法姆科技有限公司 | Semiautomatic welding system based on both -way communication |
-
2017
- 2017-08-29 CN CN201710758065.6A patent/CN107322145B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4456808A (en) * | 1981-03-06 | 1984-06-26 | Ksm Fastening Systems Inc. | Microprocessor control of welding apparatus |
| US4804811A (en) * | 1987-04-03 | 1989-02-14 | Erico Fastening Systems, Inc. | Multi-operator grid system for stud welding |
| CN2923145Y (en) * | 2006-06-06 | 2007-07-18 | 梁雪涛 | Energy-storage type double screw-bolt electric welder controlled by microcomputer |
| CN101516561A (en) * | 2006-11-16 | 2009-08-26 | 伊利诺斯工具制品有限公司 | Method and apparatus for wireless remote control communication of a welder |
| CN102380698A (en) * | 2011-09-13 | 2012-03-21 | 安徽西锐重工科技有限公司 | Numerical-control plasma power source with multiple plasma cutting torches |
| CN202491008U (en) * | 2011-12-19 | 2012-10-17 | 湖南科技大学 | Digital control device of multi-arc high speed submerged arc welding process |
| CN104602850A (en) * | 2012-09-07 | 2015-05-06 | 伊利诺斯工具制品有限公司 | Systems for and method of welding with synchronised multiple user interface modules |
| CN202894549U (en) * | 2012-11-18 | 2013-04-24 | 盐城鼎力达焊接科技有限公司 | Remote wireless intelligent control device for MIG (metal inert gas) type high-frequency invert direct current (DC) electric welder |
| CN103817406A (en) * | 2014-02-21 | 2014-05-28 | 唐山松下产业机器有限公司 | Welding power source management system and management method thereof |
| CN204893152U (en) * | 2015-09-14 | 2015-12-23 | 刘文斌 | Welding machine that modularization can be assembled |
| CN205587814U (en) * | 2016-04-28 | 2016-09-21 | 成都法姆科技有限公司 | Semiautomatic welding system based on both -way communication |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111496356A (en) * | 2020-04-30 | 2020-08-07 | 浙江创利焊接科技股份有限公司 | Intelligent stud welding machine and intelligent welding method |
| CN112338327A (en) * | 2020-10-27 | 2021-02-09 | 唐山松下产业机器有限公司 | Single-power-supply multi-station welding system and welding control method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107322145B (en) | 2020-02-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107322145A (en) | Stud welding multichannel distributor | |
| CN103558473A (en) | Transducer field debugging system based on human-computer interaction interface and transducer field debugging method | |
| CN106293262A (en) | A kind of interactive teaching large-size screen monitors touch-control repeater system and method | |
| CN105843102A (en) | Bluetooth massage control method applying mobile phone APP | |
| CN103577027B (en) | The method that industrial human-computer interface is used interchangeably with entity button | |
| CN107071298B (en) | Spliced wall system and spliced wall windowing method based on remote controller | |
| CN103021228A (en) | Traffic experiment system based on touch screen and programmable logic controller (PLC) and control method thereof | |
| CN205899906U (en) | PLC and singlechip multi -mode experiment teaching device | |
| CN205897445U (en) | But pluralism plug air purifier | |
| CN207115389U (en) | A kind of controller software batch programming device | |
| CN104615041A (en) | Intermittent control device for overcast machine test | |
| CN204440148U (en) | The intelligent human-machine interaction actuation means of soft starter | |
| JP2000242315A (en) | Setting display unit, programmable controller, programmable controller system and device with display part | |
| CN205827138U (en) | A kind of bluetooth massage control system applying mobile phone A PP | |
| CN209497533U (en) | A kind of video processor, display and video control system | |
| CN106842980A (en) | A kind of household electric appliance control method and its mobile terminal of screen state of going out | |
| CN113625868A (en) | Immersive sand table display system and man-machine interaction method thereof | |
| CN206515683U (en) | Programmable human-computer interface system | |
| CN112578705A (en) | PCB controller for electric tool | |
| CN102256409B (en) | Lamp light control equipment and control method thereof | |
| CN206619117U (en) | A kind of DALI master controls lcd touch device | |
| CN209299287U (en) | Intelligent control gateway | |
| CN215895297U (en) | Online simulation platform | |
| CN110890902B (en) | PLC equipment testing system and method | |
| CN106774122A (en) | Vending machine analogue system and control method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |