CN107321883B - Metal ring sheet manufacturing die and method for manufacturing metal ring sheet by using same - Google Patents

Metal ring sheet manufacturing die and method for manufacturing metal ring sheet by using same Download PDF

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Publication number
CN107321883B
CN107321883B CN201710494604.XA CN201710494604A CN107321883B CN 107321883 B CN107321883 B CN 107321883B CN 201710494604 A CN201710494604 A CN 201710494604A CN 107321883 B CN107321883 B CN 107321883B
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China
Prior art keywords
die
metal ring
ring sheet
metal
lower die
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CN107321883A (en
Inventor
张怀清
刘朋
龙海飞
徐昶
方健
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HANGZHOU HUAGUANG ADVANCED WELDING MATERIALS CO Ltd
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HANGZHOU HUAGUANG ADVANCED WELDING MATERIALS CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F5/00Upsetting wire or pressing operations affecting the wire cross-section

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)

Abstract

The invention relates to a metal ring sheet manufacturing die and a method for manufacturing a metal ring sheet by using the die, wherein the die comprises an upper die holder, an upper die, a lower die holder, a lower die platform, inclined wedges, compression springs, connecting rods, check blocks, sliding blocks and guide rails, wherein the upper die holder is provided with two inclined wedges, the two sliding blocks are respectively arranged on the lower die platform in a sliding manner through the guide rails and respectively correspondingly matched with the inclined wedges on the side, the two check blocks are symmetrically fixed on the lower die holder, each sliding block is respectively sheathed on the check block on the side through the connecting rods in a sliding manner, the compression springs are sheathed between the tail part of each connecting rod and the check block, the two sliding blocks fix a processed metal wire rod ring therein, and the two sliding blocks and the lower die platform form a lower die together. The invention also comprises a method for manufacturing the metal ring sheet by using the die. The invention has simple structure, is convenient and practical, utilizes the matching of the sliding block group and the lower die platform to form the lower die which is automatically opened and closed, and solves the technical problems of inconvenient placing and taking, easy eccentricity and easy burr generation in the prior art.

Description

Metal ring sheet manufacturing die and method for manufacturing metal ring sheet by using same
Technical Field
The invention relates to a metal ring sheet manufacturing die and a method for manufacturing a metal ring sheet by using the die, which are particularly suitable for stamping the metal ring sheet without closed-loop requirements.
Background
In the traditional manufacturing industry, the metal ring sheet is manufactured by rolling a metal strip first and then stamping the metal strip into the metal ring sheet, and in order to obtain the strip with proper size, the metal is rolled for multiple times, and the steps of annealing, cleaning and the like are also needed, so that the investment of equipment is high in price, the working procedure is complex, and the energy consumption is high. Meanwhile, the yield of the mode of processing the strip material into the metal ring sheet is limited by the shape and the size of the metal ring sheet, and the metal ring sheet is not always high.
The wire drawing machine for producing the metal wire is relatively low in price, the wire drawing die is cheap and durable, and the processing cost is far lower than that of the metal strip. And the yield of the metal ring sheet punched by the metal wire rod after the ring is made is close to 100%, so that the waste of the strip material for punching the ring sheet is reduced, the yield is improved, and the production energy consumption is reduced. Therefore, the metal wire rod is directly used for punching the metal ring sheet without closed loop requirements, so that the energy is saved and the cost is saved.
Although many enterprises at home and abroad try to use metal wires to manufacture annular metal sheets, the design of stamping dies faces some problems. (1) The unreasonable arrangement of the unloading mechanism of the stamping die can not lead the stamped annular metal sheet to be smoothly separated from the female die, thereby influencing the production efficiency of the annular metal sheet; (2) The placement position of the metal wire rod ring is difficult to fix, and irregular ring sheets such as eccentric holes, notches and the like are easy to appear after stamping; (3) Because the stamping die is designed with a fit clearance, the stamped annular metal sheet is subjected to joint filling at the fit clearance of the convex-concave die to form burrs due to extrusion of the metal wire ring. The patent numbers are as follows: in the patent of CN 200810197501.8, the problems are easy to occur, and the prepared annular metal sheet can be recovered to a certain extent, namely, the opening is enlarged.
Disclosure of Invention
The invention solves the technical problem of providing a metal ring sheet manufacturing die and a method for manufacturing a metal ring sheet by using the die.
The technical scheme adopted by the invention for solving the technical problems comprises the following steps: the utility model provides a metal ring piece preparation mould, including the upper die base, the upper die, the die holder, the lower mould platform, upper die base and upper die fixed connection, the lower mould platform is installed on the die holder, characterized by still is provided with the slide wedge, compression spring, the connecting rod, the dog, the slider, the guide rail, upper die base and two slide wedges fixed connection that symmetry set up, two sliders pass through guide rail slidable mounting respectively on the lower mould platform and correspond with the slide wedge of this side respectively, be equipped with on the slide wedge with the slider inclined plane complex slide wedge face of this side slide block, two dog symmetry are fixed on the die holder, every slider is all installed on the dog of this side through the connecting rod slip cap, the compression spring of suit between every connecting rod afterbody and the dog, when two slide wedges are whole to the slide wedge inboard with corresponding slider respectively, two sliders will be processed metal wire rod ring fixed wherein, two sliders and lower mould platform constitute the lower mould together.
The inner sides of the two sliding blocks are respectively provided with an arc groove corresponding to each other, and the arc grooves are matched with the machined metal wire rod ring.
The invention is also provided with a sleeve, a screw, gaskets and nuts, wherein the inner diameter of the sleeve is matched with the outer diameter of the metal ring sheet, the outer diameters of the two gaskets are matched with the outer diameter of the metal ring sheet, the two nuts are matched with threads at two ends of the screw, and the outer diameters of the screw are smaller than the inner diameters of the metal ring sheet and the gaskets. The upper die holder is fixedly connected with the upper die through an upper die cushion plate.
The die is used for referencing the sliding mechanism of the wedge type stamping die, and the sliding block is used for sliding to push the metal wire rod ring to move, so that the positioning and rounding of the pre-punched metal wire rod ring are realized. The stamping position of the metal wire rod ring is fixed, and the generation of eccentric and notched ring sheets is reduced. Meanwhile, the die utilizes the sliding blocks to slide to form a temporary female die (lower die), the discharging and taking modes of processed products are improved, when the wedge is recovered to the die opening position, the two sliding blocks respectively slide to two sides, and the peripheral ring of the lower die in the traditional sense does not exist. Before stamping, the metal wire rod ring is directly placed on the lower die platform without fixing the position, and after stamping is completed, the ring piece can be directly taken out from the lower die platform. The production efficiency of the stamping ring sheet is basically equal to that of a conventional composite stamping die.
Preferably, the sliding block is provided with a small boss, and the small boss is contacted with the metal wire rod ring when the sliding block slides to push the metal wire rod ring to move and position for rounding. The side surface of the upper die is provided with a side surface groove matched with the small boss of the sliding block so as to realize stamping. The number of the small bosses and the lateral grooves is six, each sliding block is provided with three small bosses, the included angles between the center lines of the three small bosses and the center line of the circular arc groove are 45 degrees, 0 degrees and minus 45 degrees respectively, and the small bosses on the two sliding blocks are symmetrically arranged. The metal can be outwards extended at the part without the small boss during stamping, so that burrs are reduced.
Preferably, the bottom of the upper die is provided with a bottom groove, so that bulges can be uniformly generated on the ring sheet, the extension condition during metal stamping is improved, the generation of burrs is further reduced, the warping degree of the stamped metal ring sheet is improved, and the reject ratio of the ring sheet is reduced.
The wedge is arranged on the upper die holder, and when the upper die holder moves up and down, the wedge also moves up and down. The inclined wedge inclined plane contacts with the inclined plane of the sliding block to push and limit the sliding block to move.
The sliding block is arranged on the guide rail and can only slide along the direction of the guide rail.
The connecting rod passes through the stop block and is connected with the sliding block, and is sleeved with a compression spring, and the compression spring is arranged between the connecting rod cap and the stop block. When the sliding block moves towards the center, the compression spring is compressed, and when the sliding block moves away from the center, the compression spring stretches to drag the sliding block to move.
The stamping die is used for stamping a metal wire rod ring, the wire diameter of the metal wire rod is calculated according to an annular metal sheet to be stamped, a metal wire with proper size is processed through a wire drawing machine, then the metal wire rod ring with a certain inner diameter is wound on a corresponding ring making machine, and then the metal wire rod ring is stamped into a metal ring sheet.
The technical scheme adopted by the invention for solving the technical problems also comprises the following steps: a method for manufacturing a metal ring sheet by using the metal ring sheet manufacturing die comprises the following steps:
manufacturing a metal wire rod ring;
placing a processed metal wire rod ring on a lower die platform;
starting a metal ring sheet manufacturing die, enabling an upper die to move downwards, enabling a wedge to contact with a sliding block inclined plane and generate relative movement, pushing two sliding blocks to approach towards the center of the die under the guidance of a guide rail against the elasticity of a compression spring, enabling a sliding block group formed by the two sliding blocks to push a metal wire rod ring to move towards the center of the die, enabling the sliding blocks to move to the end and reach a designed position when the sliding blocks move to the inclined plane of the sliding block and the wedge surface are not contacted any more, fixing the metal wire rod ring on a lower die formed by matching the sliding block group with a lower die platform, and enabling the upper die to continuously move downwards to punch the metal wire rod ring into the metal ring sheet with a preset size;
the upper die is lifted upwards, the inclined wedge moves upwards at the same time, when the inclined wedge moves until the inclined surface of the sliding block contacts with the inclined wedge surface, the compression spring on the connecting rod stretches, and the two sliding blocks move along the direction of the guide rail in the direction away from the center of the die until the sliding blocks contact with the stop block;
the metal ring sheet is positioned on the lower die platform, the constraint of the sliding block group is eliminated, the metal ring sheet formed by pressing is taken out, and the stamping is finished.
Because the stamping process is completed under the cold deformation condition, the prepared metal ring sheet can recover to a certain extent, namely the whole metal ring sheet can be slightly uneven or slightly deformed. Therefore, after the metal ring sheet is stamped and formed, heat treatment annealing is preferably performed in the sleeve matched with the outer diameter of the metal ring sheet, so that the dimensional accuracy of the metal ring sheet is ensured. At this time, one-step sleeve annealing can be performed as follows: the metal ring sheet formed by stamping is placed into a sleeve with the inner diameter matched with the required outer diameter of the metal ring sheet, the two ends of the sleeve are firmly adhered with metal ring sheet strings by gaskets, a screw rod is used for penetrating the middle of the sleeve and is matched with the locking gaskets of nuts at the two ends, an annealing process is made according to a metal material, the metal ring sheet is placed into an annealing furnace for annealing and shaping, and the cold working stress of the metal sheet is eliminated, so that the roundness and opening requirements of the metal ring sheet are met. In addition, the physical properties such as hardness and strength of the annealed sheet metal can be obviously reduced, and if the sheet metal has the requirements on hardness, strength and the like, the hardness and strength of the material can be improved by quenching and other methods after annealing and shaping.
The invention has simple structure, is convenient and practical, utilizes the matching of the sliding block group and the lower die platform to form the lower die which is automatically opened and closed, and solves the technical problems of inconvenient placing and taking, easy eccentricity and easy burr generation in the prior art.
Drawings
FIG. 1 is a schematic illustration of a process flow according to an embodiment of the invention.
Fig. 2 is a schematic view of an initial state (mold opening) of a metal ring sheet manufacturing mold according to an embodiment of the present invention.
Fig. 3 is a schematic top view of fig. 2.
Fig. 4 is a schematic view of working states (mold closing) of a metal ring sheet manufacturing mold according to an embodiment of the present invention.
Fig. 5 is a schematic top view of fig. 4.
FIG. 6 is a schematic view of a slider according to an embodiment of the present invention.
FIG. 7 is a schematic top view of the slider of FIG. 6 with the addition of small bosses, wherein the dashed lines represent simulated metal wire loops.
Fig. 8 is a left side schematic view of fig. 6.
Fig. 9 is a schematic diagram of the upper die structure according to the embodiment of the present invention.
Fig. 10 is a schematic top view of fig. 9.
Fig. 11 is a schematic bottom view of fig. 9.
Fig. 12 is a schematic view of an application of a heat treatment member added to a mold according to an embodiment of the present invention.
Fig. 13 is a schematic diagram of a product made in accordance with an embodiment of the present invention.
Detailed Description
Referring to fig. 1-13, the die disclosed by the invention is provided with an upper die holder 1, inclined wedges 2, compression springs 3, connecting rods 4, check blocks 5, a lower die platform 6, a lower die holder 7, an upper die 8, sliding blocks 9, guide rails 10 and an upper die cushion plate 11, wherein the upper die holder 1 is fixedly connected with the two inclined wedges 2 which are symmetrically arranged relative to the center of the die, the upper die holder 1 is fixedly connected with the upper die 8 through the upper die cushion plate 11, the lower die platform 6 is arranged on the lower die holder 7, the two sliding blocks 9 are respectively and slidably arranged on the lower die platform 6 through the guide rails 10 thereof, inclined wedge surfaces 21 matched with the sliding block inclined surfaces 91 of the sliding blocks 9 are arranged on the two inclined wedges 2, the outer sides of each sliding block 9 are slidably sleeved on the check blocks 5 on the side through the connecting rods 4, the two check blocks 5 are fixedly arranged on the lower die holder 7, the compression springs 3 are sleeved between the tail 41 of each connecting rod 4 and the check blocks 5, the heads of the connecting rods 4 are provided with threads, and the heads of the connecting rods 4 are fixedly connected with the sliding blocks 9 through threads. I.e. the connecting rod 4 in this embodiment adopts a screw with a smooth round rod in the middle.
Further, the die is further provided with a sleeve 12, a screw rod 13, gaskets 14 and nuts 15, the inner diameter of the sleeve 12 is matched with the outer diameter of the metal ring piece 16, the outer diameters of the two gaskets 14 are matched with the outer diameter of the metal ring piece 16, the two nuts 15 are matched with threads at two ends of the screw rod 13, and the outer diameter of the screw rod 13 is smaller than the inner diameter of the metal ring piece 16 and the inner diameter of the gaskets 14.
In this embodiment, the material is a metal wire ring, and when the stamping die is in the die-opening state, a shaped metal wire ring is placed on the lower die platform 6 and between the sliding blocks 9, and the punch is started. At the moment, the upper die holder 1 moves vertically downwards to drive the upper die cushion plate 11, the upper die 8 and the inclined wedges 2 to move downwards simultaneously, and the sliding blocks 9 on the left side and the right side overcome the elasticity of the compression springs 3 on the connected external connecting rods 4 to draw close to the center of the die under the pushing of the inclined wedges 2 on the left side and the right side of the upper die holder 1. At this time, the connection rod 4 moves together toward the center under the traction of the connection slider 9, and the compression spring 3 assembled on the connection rod 4 is in a compressed state. When the sliding block 9 slides to the corresponding sliding block inclined surface 91 and the inclined wedge surface 21 are not contacted any more (namely, when the sliding block 9 is integrally positioned on the inner side of the inclined wedge 2), the sliding block 9 finishes moving and reaches the design position, and the sliding blocks 9 on two sides form an unclosed circle to fix the position of the metal wire ring. The wedge 2 and the upper die 8 continue to move downwards, and the metal wire ring placed between the two sliding blocks 9 is upper-die-pressed until the metal wire ring is formed into a metal ring sheet with a preset specification. After the metal ring sheet is formed, the upper die holder 1, the upper die cushion plate 11, the upper die 8 and the inclined wedge 2 of the stamping die move upwards in the vertical direction at the same time, and the sliding blocks 9 on the left side and the right side move along the guide rail 10 in a direction away from the center of the die in cooperation with the inclined wedge 2 under the traction of the compression spring 3 until being blocked by the stop block 5. When the upper die 8 is raised to the maximum stroke of the punch, the press-formed metal ring piece 16 is taken out, and the one-time punching is completed.
Preferably, the sliding block 9 is provided with a small boss 92, and the side surface of the upper die 8 is provided with a side surface groove 81 corresponding to the small boss 92. The previous step is consistent with the above, when the sliding block 9 starts to slide, the small boss 92 of the sliding block 9 is contacted with the metal wire ring, the small boss 92 pushes the metal wire ring to move towards the center, and the metal wire ring is fixed. When the slide block 9 slides to the corresponding slide block inclined surface 91 and the inclined wedge surface 21 are not contacted any more, the slide block 9 stops moving, the inclined wedge 2 and the upper die 8 continue to move downwards, the stamping is completed, and then the steps are consistent. In this embodiment, the number of the small bosses 92 and the lateral grooves 81 is six, each slide block 9 is provided with three small bosses 92, the included angles between the central lines of the three small bosses 92 and the central line of the circular arc groove 93 are respectively 45 degrees, 0 degrees and-45 degrees, the small bosses 92 on the two slide blocks 9 are mutually symmetrically configured, and when in punching, the metal can be outwards extended at the part without the small bosses 92, so that burrs are reduced.
Preferably, the bottom of the upper die 8 is provided with four bottom grooves 82, three (each of which) of the bottom grooves 82 are respectively connected with two corresponding side grooves 81, the other bottom groove 82 is configured along the bottom center line (up and down in fig. 11) of the upper die 8, when the upper die 8 punches a metal wire rod ring, protrusions are formed at the bottom grooves 82, thereby further reducing burrs and improving the warping degree of the punched metal ring sheet, and reducing the reject ratio of the ring sheet.
The metal ring sheet 16 formed by stamping is placed into a sleeve 12 with the inner diameter matched with the required outer diameter of the metal ring sheet 16, the two ends of the sleeve are firmly adhered with a stacked metal ring sheet string by using a gasket 14, the middle of the sleeve is penetrated by using a screw 13 and then is tightly locked by using two end nuts 15 to compact the gasket 14, an annealing process is made according to a metal material, the sleeve is placed into an annealing furnace for annealing and shaping, and the cold working stress of the metal sheet is eliminated, so that the roundness and opening requirements of the metal ring sheet 16 are met.
Where a simple variation or combination of the present application is contemplated, it is within the scope of the present application.

Claims (6)

1. The utility model provides a metal ring piece preparation mould, includes upper die base, goes up mould, die holder, lower mould platform, upper die base and last mould fixed connection, and the lower mould platform is installed on the die holder, characterized by: the upper die base is fixedly connected with the two symmetrically arranged wedges, the two sliders are respectively and slidably mounted on the lower die platform through the guide rails and respectively correspond to the wedges on the side, wedge faces matched with the inclined faces of the sliders of the side sliders are arranged on the wedges, the two stoppers are symmetrically fixed on the lower die base, each slider is slidably sleeved on the corresponding stopper on the side through the connecting rod, the compression spring is sleeved between the tail of each connecting rod and the stopper, the inner sides of the two sliders are arc grooves which are mutually corresponding, the arc grooves are matched with the machined metal wire rings, when the two wedges respectively push the corresponding sliders to the inner sides of the wedges, the two sliders fix the machined metal wire rings in the lower die platform, the two sliders and the lower die platform together form a lower die, the lower die platform is in a flat plate shape, and the connecting rod adopts screws with smooth round rods in the middle part; the sliding block is provided with a small boss, and the side surface of the upper die is provided with a side surface groove matched with the small boss of the sliding block; the bottom of the upper die is provided with four bottom grooves, three of the bottom grooves are respectively connected with two corresponding side grooves, the other bottom groove is configured along the central line of the bottom of the upper die, and when the upper die punches the metal wire rod ring, the bottom grooves form bulges.
2. The metal ring manufacturing mold according to claim 1, wherein: the novel metal ring is characterized by further comprising a sleeve, a screw, gaskets and nuts, wherein the inner diameter of the sleeve is matched with the outer diameter of the metal ring, the outer diameters of the two gaskets are matched with the outer diameter of the metal ring, the two nuts are matched with threads at two ends of the screw, and the outer diameter of the screw is smaller than the inner diameters of the metal ring and the gaskets.
3. The metal ring manufacturing mold according to claim 1, wherein: the number of the small bosses and the lateral grooves is six, each sliding block is provided with three small bosses, and the small bosses on the two sliding blocks are symmetrically arranged.
4. A metal ring sheet making die according to claim 3, wherein: the included angles between the center lines of the three small bosses and the center line of the circular arc groove are respectively 45 degrees, 0 degrees and minus 45 degrees.
5. A method of making a metal ring sheet using the metal ring sheet making mold according to any one of claims 1 to 4, comprising the steps of:
manufacturing a metal wire rod ring;
placing a processed metal wire rod ring on a lower die platform;
starting a metal ring sheet manufacturing die, enabling an upper die to move downwards, enabling a wedge to contact with a sliding block inclined plane and generate relative movement, pushing two sliding blocks to approach towards the center of the die under the guidance of a guide rail against the elasticity of a compression spring, enabling a sliding block group formed by the two sliding blocks to push a metal wire rod ring to move towards the center of the die, enabling the sliding blocks to move to the end and reach a designed position when the sliding blocks move to the inclined plane of the sliding block and the wedge surface are not contacted any more, fixing the metal wire rod ring on a lower die formed by matching the sliding block group with a lower die platform, and enabling the upper die to continuously move downwards to punch the metal wire rod ring into the metal ring sheet with a preset size;
the upper die is lifted upwards, the inclined wedge moves upwards at the same time, when the inclined wedge moves until the inclined surface of the sliding block contacts with the inclined wedge surface, the compression spring on the connecting rod stretches, and the two sliding blocks move along the direction of the guide rail in the direction away from the center of the die until the sliding blocks contact with the stop block;
and taking out the metal ring sheet formed by pressing on the lower die platform, and finishing the stamping.
6. The method of making a metal ring sheet according to claim 5, wherein: the metal ring sheet manufacturing die is characterized by further comprising an annealing and shaping step, wherein the metal ring sheet manufacturing die is characterized in that the metal ring sheet manufacturing die is adopted by the metal ring sheet manufacturing die in claim 2, the metal ring sheet formed by stamping is placed into a sleeve with the inner diameter matched with the outer diameter of the metal ring sheet and aligned with a bulge formed at the corresponding position of a groove on the bottom surface through the metal ring sheet, two ends of the sleeve are firmly adhered to a metal ring sheet string through gaskets, a screw rod is used in the middle of the sleeve to penetrate through the sleeve and is matched with the nuts at two ends to lock the gaskets, and the sleeve is placed into an annealing furnace to be annealed and shaped.
CN201710494604.XA 2017-06-26 2017-06-26 Metal ring sheet manufacturing die and method for manufacturing metal ring sheet by using same Active CN107321883B (en)

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CN107321883B true CN107321883B (en) 2024-03-29

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CN110846483B (en) * 2019-11-11 2021-04-16 江麓机电集团有限公司 Forming quenching tool for disc-shaped part of thin plate ring

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CN102361374A (en) * 2011-10-28 2012-02-22 安泰科技股份有限公司 Protective box type amorphous, microcrystal or nano-crystal alloy stator core for motor and preparation method thereof
CN103640192A (en) * 2013-12-29 2014-03-19 大连銮艺精密模塑制造有限公司 Automobile sensor mold
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CN204657367U (en) * 2015-03-16 2015-09-23 浙江黄岩江鑫锻造有限公司 A kind of product thermal recalibration and the mould structure rushing word
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CN205200437U (en) * 2015-12-23 2016-05-04 山东九鑫机械工具有限公司 Crossforge wedge type pier nose frock
CN106584915A (en) * 2016-11-28 2017-04-26 南京汉安科技实业有限公司 Hook-type feeding mechanism
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