CN107321818A - A kind of steel form flattening device and bearing calibration - Google Patents

A kind of steel form flattening device and bearing calibration Download PDF

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Publication number
CN107321818A
CN107321818A CN201710469917.XA CN201710469917A CN107321818A CN 107321818 A CN107321818 A CN 107321818A CN 201710469917 A CN201710469917 A CN 201710469917A CN 107321818 A CN107321818 A CN 107321818A
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CN
China
Prior art keywords
steel plate
plate
steel
correcting
different zones
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Granted
Application number
CN201710469917.XA
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Chinese (zh)
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CN107321818B (en
Inventor
吕方武
宿贵兰
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Hubei Pei Letter Construction Co Ltd
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Hubei Pei Letter Construction Co Ltd
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Priority to CN201710469917.XA priority Critical patent/CN107321818B/en
Publication of CN107321818A publication Critical patent/CN107321818A/en
Application granted granted Critical
Publication of CN107321818B publication Critical patent/CN107321818B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G19/00Auxiliary treatment of forms, e.g. dismantling; Cleaning devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Straightening Metal Sheet-Like Bodies (AREA)

Abstract

A kind of steel form flattening device and bearing calibration, including the carriage being located in the first conveying device, and be located in the first conveying device judgment means, means for correcting;Judgment means include upper plate, lower plate, uniform multiple first pneumatic means for being located at upper plate, the power output shaft of each first pneumatic means is connected by elastomeric element with briquetting, and pressure inductor is provided between elastomeric element and briquetting, is located at the uniform multiple light range units being located in lower plate;Means for correcting includes correcting plate, and the second pneumatic means being uniformly located on the correcting plate, and the second pneumatic means is connected with controller;Method includes the collection of steel plate smooth data, the judgement of steel plate flatness, the correction of steel plate flatness.It is an advantage of the invention that being judged by the method for precompressed and the flatness of steel form, and the deformation rate of different parts is found out with reference to precompressed data, there is what is be directed to carry out pressure correction to different zones.

Description

A kind of steel form flattening device and bearing calibration
Technical field
The present invention relates to a kind of steel form means for correcting and bearing calibration, more particularly to a kind of steel form flattening device and school Correction method.
Background technology
Steel form is one of conventional circulation material of enterprise in charge of construction, is usually used in industry and is constructed with civil buildings and typically The construction of the cast-in-place concrete and precast concrete of thing.Due to reasons such as construction or method for dismounting, it is easy to cause Punching block plate benging, influence is produced on reusing, to meet demand of the construction to steel form, and arrangement is artificial to carry out punching block scene dimension Repair, but found in practical operation, with traditional method, i.e. the maintenance such as people's hammer, pressure progress is slower, and flatness can not be protected Card, the requirement that steel form is repaired can not be met using this method.
The content of the invention
The present invention provides a kind of steel form flattening device and bearing calibration, passes through the method and the flatness of steel form of precompressed Judged, and the deformation rate of different parts is found out with reference to precompressed data, there is what is be directed to carry out pressure correction to different zones.
To reach above-mentioned purpose, design of the invention is:A kind of steel form flattening device includes being located at the first conveying Carriage on device, and be sequentially arranged in first conveying device judgment means, means for correcting;
The carriage includes hollow out, corner in the middle of underframe, underframe and respectively sets a fastener;
The judgment means include symmetrically arranged upper detection plate, lower detection plate, and the upper detection plate includes upper plate, and uniformly sets In multiple first pneumatic means of upper plate, the power output shaft of each first pneumatic means is connected by elastomeric element and briquetting Connect, pressure inductor is provided between elastomeric element and briquetting, the multiple pressure inductor is connected with controller, the lower inspection Drafting board includes lower plate, and is located at the uniform multiple light range units being located in lower plate, and light range unit is connected with controller;
The means for correcting includes correcting plate, and the second pneumatic means being uniformly located on the correcting plate, the second pneumatic means It is connected with controller.
Further, means for correcting also includes being sequentially provided with multiple fixtures in the second conveying device, the second conveying device, A correcting plate is respectively set on each fixture.
Further, heater is provided between the judgment means and the means for correcting.
Further, the first driving means of first conveying device are connected with controller;
Described upper plate is provided with close to device, is connected close to device with controller.
Further, the fastener is electromagnet.
A kind of collection of steel form flattening correction method including steel plate smooth data, steel plate flatness judge, steel plate is smooth Degree correction:
The collection of the steel plate smooth data, multiple uniform different zones are divided into by steel plate front in advance, in steel plate front Precompressed is entered in top using multiple pre-compression components being uniformly arranged to the positive different zones of steel plate, and to the precompressed of steel plate different zones Numerical value is acquired, in pre-compaction process light plate lower rear by the range unit that uniformly sets to the steel plate back side not same district Domain changes numerical value and is acquired, and the positive different zones precompressed numerical value of steel plate and the changing number of back side different zones are generated on backstage Value;
The steel plate flatness judges, controller is according to the changes of the positive different zones precompressed numerical value of steel plate and back side different zones Dynamic numerical value is estimated to steel plate deformed, when deformation rate is more than setting value, provides correction signal, and to each region deformation numerical value It is marked;
The steel plate flatness correction, the multiple different zones divided in advance by the collection of steel plate smooth data are correspondingly arranged multiple Pressure apparatus, controller starts pressure apparatus according to deformation numerical value in each described pressure apparatus corresponding region to be carried out to steel plate Pressure correction;
Judgement and correction to steel plate flatness is realized by above step.
Further, methods described also includes preheating step;
The preheating step, after the judgement of steel plate flatness, is quickly heated to needing to be corrected steel plate, makes its temperature Reach more than 60 degree.
Further, in the preheating step, the roller bearing for being more than 5 kilograms with gravity is corrected steel plate to steel plate and carried out in advance Pressure.
It is an advantage of the current invention that same steel plate is divided into different zones, and precompressed is carried out respectively to different zones (Precompression, which is less than, makes 30 the percent of steel plate bending power)Gather deformation data, and the data of the back side collection variation in precompressed (Using range unit, collect before precompressed, the incremental data in precompressed, after precompressed), the collection incremental data on collection precompressed north, Primarily to the more accurate property for judging steel plate deformed, prevents the un-flexed such as sealing-off, broken hole from deforming the interference to data.
Brief description of the drawings
The embodiment of the present invention is explained as follows below
Fig. 1 is schematic structural view of the invention.
Fig. 2 is A-A sectional schematic diagrams in Fig. 1.
Fig. 3 is carriage structural representation.
It is the first conveying device 1, carriage 2, heater 3, judgment means 4, means for correcting 5, underframe 21, tight as in Fig. 1 Firmware 22, upper detection plate 41, lower detection plate 42, upper plate 43, the first pneumatic means 44, elastomeric element 45, briquetting 46, pressure sensitive Device 47, lower plate 48, light range unit 49, correcting plate 51, the second pneumatic means 52, the second conveying device 53, fixture 54.
Embodiment
In 1,2, a kind of steel form flattening device includes the carriage 2 being located in the first conveying device 1, and is sequentially arranged at Judgment means 4, means for correcting 5 in first conveying device 1;It is preferred that, in the judgment means and the means for correcting Between be provided with heater 3;
As in Fig. 3, carriage 2 includes underframe 21, and the middle hollow out of underframe 21, corner respectively set a fastener 22, it is preferred that fastening Part 22 is electromagnet, in actual use, and fastener 22 can be fastener, or other machinery structure;
Judgment means 4 include symmetrically arranged upper detection plate 41, lower detection plate 42, and the upper detection plate 41 includes upper plate 43, and Uniform multiple first pneumatic means 44 for being located at upper plate 43, the power output shaft of each first pneumatic means 44 passes through elasticity Part 45 is connected with briquetting 46, and pressure inductor 47, the multiple pressure sensitive are provided between elastomeric element 45 and briquetting 46 Device 47 is connected with controller, and lower detection plate 42 includes lower plate 48, and is located at the uniform multiple light rangings dress being located in lower plate 48 49 are put, light range unit 49 is connected with controller;
Means for correcting 5 includes correcting plate 51, and the second pneumatic means 52 being uniformly located on the correcting plate 51, the second pneumatic dress 52 are put to be connected with controller.It is preferred that, means for correcting 5 also includes setting successively in the second conveying device 53, the second conveying device 53 There are multiple fixtures 54, respectively set a correcting plate 51 on each fixture 54, it is possible to achieve corrected while multiple steel plates, Such as one of steel plate is by after the pressure correction of the second pneumatic means 52 on a correcting plate 51, and correcting plate 51 is in the second conveying The drive of device 53 together with the first conveying device 1 with that can move, so as to overcome single steel plate correction overlong time, finishing equipment The problem of utilization rate is not high.
It is further preferred that the first driving means of the first conveying device 1 are connected with controller;
Described upper plate 43 is provided with close to device, is connected close to device with controller, controller is by receiving close to device Signal controls the working condition of the first conveying device 1, makes steel plate to have grace time to be examined after judgment means 4 are entered Survey.
A kind of collection of steel form flattening correction method including steel plate smooth data, steel plate flatness judge, steel plate is smooth Degree correction:
The collection of the steel plate smooth data, multiple uniform different zones are divided into by steel plate front in advance(Different zones with First pneumatic means 44 sets position corresponding), steel plate upper front using multiple pre-compression components being uniformly arranged to steel plate just Face different zones enter precompressed(In use, driving briquetting 46 to carry out precompressed, the band of the first pneumatic means 44 using the first pneumatic means 44 Briquetting is in contact with surface of steel plate, and deforms elastomeric element 45, the collection deformation data of elastomeric element 45 of pressure inductor 47, and Enter data into controller), and the precompressed numerical value of steel plate different zones is acquired(A steel mould is located in controller Shape, the pressure data in different zones is carried out to insert position), in pre-compaction process light plate lower rear by uniformly setting The range unit put changes numerical value to steel plate back side different zones and is acquired(In use, pre- using 49 pairs of light range unit Data before pressure, among precompressed, after precompressed are acquired, and by the data input controller of collection, are located in controller One steel mould shape, the deformation data in the corresponding region of the different zones back side is carried out to insert position), steel plate is generated on backstage The variation numerical value of positive different zones precompressed numerical value and back side different zones;
The steel plate flatness judges, controller is according to the changes of the positive different zones precompressed numerical value of steel plate and back side different zones Dynamic numerical value is estimated to steel plate deformed, when deformation rate is more than setting value(The deformation rate typically provided can be according to different engineerings Acceptance criteria is set, and usually 5 percent), correction signal is provided, and each region deformation numerical value is marked;
The steel plate flatness correction, the multiple different zones divided in advance by the collection of steel plate smooth data are correspondingly arranged multiple Pressure apparatus, controller starts pressure apparatus according to deformation numerical value in each described pressure apparatus corresponding region to be carried out to steel plate Pressure correction, in use, realizing the correction of steel plate in different zones using corresponding second pneumatic means 52 of different zones, no With region, the power of corresponding second pneumatic means 52 its active force under the control of the controller is differed, for deforming larger point Using power is increased, general power is then used for deforming less point, for indeformable point, then using smaller power(Will Indeformable point is pushed down, and prevents steel plate from being swung in pressure repair process);
Judgement and correction to steel plate flatness is realized by above step.
It is preferred that, methods described also includes preheating step;
The preheating step, after the judgement of steel plate flatness, is quickly heated to needing to be corrected steel plate, makes its temperature More than 60 degree are reached, in use, being heated by heater 3, to eliminate stress, later stage correction efficiency is improved, preferably , in preheating step, the roller bearing for being more than 5 kilograms with gravity is corrected steel plate to steel plate and carries out precompressed, in pair of preheating, precompressed Recast is pre-processed with lower to deforming larger correction steel plate, can increase substantially the efficiency of later stage correction.
Above content is to combine specific preferred embodiment further description made for the present invention, it is impossible to assert The specific implementation of the present invention is confined to these explanations.For those skilled in the art, do not taking off On the premise of from present inventive concept, some equivalent substitutes or obvious modification can also be made, and performance or purposes are identical, all should When being considered as belonging to protection scope of the present invention.

Claims (8)

1. a kind of steel form flattening device, it is characterized in that:The flattening device includes the carriage being located in the first conveying device, And it is sequentially arranged at judgment means in first conveying device, means for correcting;
The carriage includes hollow out, corner in the middle of underframe, underframe and respectively sets a fastener;
The judgment means include symmetrically arranged upper detection plate, lower detection plate, and the upper detection plate includes upper plate, and uniformly sets In multiple first pneumatic means of upper plate, the power output shaft of each first pneumatic means is connected by elastomeric element and briquetting Connect, pressure inductor is provided between elastomeric element and briquetting, the multiple pressure inductor is connected with controller, the lower inspection Drafting board includes lower plate, and is located at the uniform multiple light range units being located in lower plate, and light range unit is connected with controller;
The means for correcting includes correcting plate, and the second pneumatic means being uniformly located on the correcting plate, the second pneumatic means It is connected with controller.
2. a kind of steel form flattening device according to claims 1, it is characterized in that:The means for correcting also includes second Multiple fixtures are sequentially provided with conveying device, the second conveying device, a correcting plate is respectively set on each fixture.
3. a kind of steel form flattening device according to claims 1, it is characterized in that:In the judgment means and the school Heater is provided between equipment.
4. a kind of steel form flattening device according to claims 1, it is characterized in that:The first of first conveying device Drive device is connected with controller;
Described upper plate is provided with close to device, is connected close to device with controller.
5. a kind of steel form flattening device according to claims 1, it is characterized in that:The fastener is electromagnet.
6. a kind of steel form flattening correction method, it is characterized in that:Method includes the collection of steel plate smooth data, steel plate flatness and sentenced Disconnected, steel plate flatness correction:
The collection of the steel plate smooth data, multiple uniform different zones are divided into by steel plate front in advance, in steel plate front Precompressed is entered in top using multiple pre-compression components being uniformly arranged to the positive different zones of steel plate, and to the precompressed of steel plate different zones Numerical value is acquired, in pre-compaction process light plate lower rear by the range unit that uniformly sets to the steel plate back side not same district Domain changes numerical value and is acquired, and the positive different zones precompressed numerical value of steel plate and the changing number of back side different zones are generated on backstage Value;
The steel plate flatness judges, controller is according to the changes of the positive different zones precompressed numerical value of steel plate and back side different zones Dynamic numerical value is estimated to steel plate deformed, when deformation rate is more than setting value, provides correction signal, and to each region deformation numerical value It is marked;
The steel plate flatness correction, the multiple different zones divided in advance by the collection of steel plate smooth data are correspondingly arranged multiple Pressure apparatus, controller starts pressure apparatus according to deformation numerical value in each described pressure apparatus corresponding region to be carried out to steel plate Pressure correction;
Judgement and correction to steel plate flatness is realized by above step.
7. a kind of steel form flattening correction method according to claims 6, it is characterized in that:Methods described also includes preheating step Suddenly;
The preheating step, after the judgement of steel plate flatness, is quickly heated to needing to be corrected steel plate, makes its temperature Reach more than 60 degree.
8. a kind of steel form flattening correction method according to claims 7, it is characterized in that:In the preheating step, with weight The roller bearing that power is more than 5 kilograms is corrected steel plate progress precompressed to steel plate.
CN201710469917.XA 2017-06-20 2017-06-20 A kind of steel form flattening device and bearing calibration Expired - Fee Related CN107321818B (en)

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CN201710469917.XA CN107321818B (en) 2017-06-20 2017-06-20 A kind of steel form flattening device and bearing calibration

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Application Number Priority Date Filing Date Title
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CN107321818B CN107321818B (en) 2019-09-13

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114378140A (en) * 2021-12-27 2022-04-22 武汉一冶钢结构有限责任公司 Device and method for correcting welding deformation of thin steel plate stud

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2193939C2 (en) * 1998-07-21 2002-12-10 Борис Иосифович Синельников Apparatus for straightening damaged thin-sheet products
JP2004034065A (en) * 2002-07-02 2004-02-05 Orii & Mec Corp Straightening device
CN203409035U (en) * 2013-07-16 2014-01-29 山东恒泰车桥有限公司 Front shaft correction device
CN105865379A (en) * 2016-06-03 2016-08-17 天津银龙预应力材料股份有限公司 Rail plate steel mold detection system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2193939C2 (en) * 1998-07-21 2002-12-10 Борис Иосифович Синельников Apparatus for straightening damaged thin-sheet products
JP2004034065A (en) * 2002-07-02 2004-02-05 Orii & Mec Corp Straightening device
CN203409035U (en) * 2013-07-16 2014-01-29 山东恒泰车桥有限公司 Front shaft correction device
CN105865379A (en) * 2016-06-03 2016-08-17 天津银龙预应力材料股份有限公司 Rail plate steel mold detection system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114378140A (en) * 2021-12-27 2022-04-22 武汉一冶钢结构有限责任公司 Device and method for correcting welding deformation of thin steel plate stud
CN114378140B (en) * 2021-12-27 2023-11-07 武汉一冶钢结构有限责任公司 Correction device and correction method for welding deformation of thin steel plate stud

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