CN107308916A - 一种具备多种气体吸附功能的高效活矿及其制备工艺 - Google Patents

一种具备多种气体吸附功能的高效活矿及其制备工艺 Download PDF

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CN107308916A
CN107308916A CN201610822548.3A CN201610822548A CN107308916A CN 107308916 A CN107308916 A CN 107308916A CN 201610822548 A CN201610822548 A CN 201610822548A CN 107308916 A CN107308916 A CN 107308916A
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沈跃华
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SHANGHAI HENGYUAN MACROMOLECULAR MATERIALS CO Ltd
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Abstract

本发明公开了一种具备多种气体吸附功能的高效活矿及其制备工艺，以质量百分比计，原料为：凹凸棒10‑80％、膨润土30‑50％、氯化钙0‑30％、聚丙烯酰胺0.3‑5.0％、竹炭3‑20％、生石灰0‑20％、柠檬酸0‑10％、硅胶0‑50％、分子筛0‑45％，余量为海藻酸钠，各原料之和为100％。本发明的高效活矿在吸附水分子比普通干燥剂(硅胶)高出2倍以上的基础上，再根据市场不同需求来吸附二氧化碳、甲醛、二氧化硫、烟气等各类有毒有害气体；产品形态是颗粒状的，易于包装成袋，并广泛应用于家用类的除湿除味产品，放置于衣橱衣柜、鞋柜、抽屉、汽车、窗台等，同时也可用于金属、皮革、家具、纺织、电器、食品、物流仓储等各行业的防霉、防潮、防锈、除臭去异味等。

Description

一种具备多种气体吸附功能的高效活矿及其制备工艺
技术领域
本发明涉及材料技术领域，具体是一种具备多种气体吸附功能的高效活矿及其制备工艺。
背景技术
气门嘴产品是由铜与丁基橡胶组成，铜生锈就会发生客户退货。铜生锈的原因分析：
1、环境条件
可能使铜氧化的环境条件包括：水、氧气和二氧化碳的相互作用，其反应方程式：
2Cu+H2O+CO2+O2＝Cu2(OH)2CO3
2、单质硫的影响
在温湿条件下，硫不仅与铜可以直接反应，更容易与氧气反应生成二氧化硫，从而进一步与铜反应。
因此，国内气门嘴厂家每年3-9月份的天气条件下，气门嘴在物流周转过程中1个月左右的时间就生锈，远远满足不了6个月的储存期。目前传统处理方式是进行弱酸钝化处理，但是只能延长1-2个月的储存期。
中国专利“纤维调湿板”(公开号：CN101343850A)中涉及了由经羧基化的纤维材料以及分散在纤维材料中的多孔无机颗粒构成的复合板，经调湿液浸润而获得，其中，所述无机颗粒的质量是纤维固含量的5～30％，所述的无机颗粒为硅胶、粘土、凹凸棒、硅藻土、活性炭、木炭、竹炭中的一种或其组合物；纤维调湿板是一种精确的湿度调控产品，在环境湿度发生变化时，能快速的作出反应，通过吸收、释放水汽平衡环境湿度，保持环境中湿度的恒定，使得保存物品在所调控的环境内不发生受潮、霉变或干燥、开裂等现象。采用片状的纤维调湿板，可任意裁切；功能上可以进行湿度调节，其湿容量达到并超过国际同类调湿产品；选材采用无毒无害、可回收的原料，为新一代的绿色环保产品。
发明内容
本发明的目的在于提供一种具备多种气体吸附功能的高效活矿及其制备工艺，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种具备多种气体吸附功能的高效活矿，以质量百分比计，原料为：凹凸棒10-80％、膨润土30-50％、氯化钙0-30％、聚丙烯酰胺0.3-5.0％、竹炭3-20％、生石灰0-20％、柠檬酸0-10％、硅胶0-50％、分子筛0-45％，余量为海藻酸钠，各原料之和为100％。
作为本发明进一步的方案：所述具备多种气体吸附功能的高效活矿，以质量百分比计，原料为：凹凸棒30-50％、膨润土35-45％、氯化钙10-20％、聚丙烯酰胺2.5-4.0％、竹炭15-18％、生石灰10-15％、柠檬酸0-10％、硅胶25-35％、分子筛20-30％，余量为海藻酸钠，各原料之和为100％。
作为本发明进一步的方案：所述具备多种气体吸附功能的高效活矿，以质量百分比计，原料为：凹凸棒32％、膨润土40％、氯化钙10％、聚丙烯酰胺3.5％、竹炭8％，余量为海藻酸钠，各原料之和为100％。
作为本发明进一步的方案：所述海藻酸钠的目数为1800目。
一种具备多种气体吸附功能的高效活矿的制备工艺，通过以下步骤制备：
按计量比称取凹凸棒、膨润土、氯化钙、聚丙烯酰胺、竹炭、生石灰、柠檬酸、硅胶、分子筛及海藻酸钠，充分搅拌均匀，接着加入清水或质量浓度为0.01-0.5％的聚丙烯酸钠溶液混匀后进行制浆，随后使用圆盘造粒机进行造粒，烘干分筛后进行分装，包装后入库，库房的温度为15℃-25℃，库房的湿度为20-30％，得到具备多种气体吸附功能的高效活矿。
作为本发明进一步的方案：具体步骤中库房的温度为20℃，库房的湿度为25％。
与现有技术相比，本发明的有益效果是：
本发明的高效活矿在吸附水分子比普通干燥剂(硅胶)高出2倍以上的基础上，再根据市场不同需求来吸附二氧化碳、甲醛、二氧化硫、烟气等各类有毒有害气体；产品形态是颗粒状的，易于包装成袋，并广泛应用于家用类的除湿除味产品，放置于衣橱衣柜、鞋柜、抽屉、汽车、窗台等，同时也可用于金属、皮革、家具、纺织、电器、食品、物流仓储等各行业的防霉、防潮、防锈、除臭去异味等。
具体实施方式
下面将结合本发明实施例，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1
一种具备多种气体吸附功能的高效活矿，以质量百分比计，原料为：凹凸棒10％、膨润土50％、氯化钙0％、聚丙烯酰胺5.0％、竹炭3％、生石灰20％，余量为海藻酸钠，各原料之和为100％；所述海藻酸钠的目数为1800目。
一种具备多种气体吸附功能的高效活矿的制备工艺，通过以下步骤制备：
按计量比称取凹凸棒、膨润土、氯化钙、聚丙烯酰胺、竹炭、生石灰、柠檬酸、硅胶、分子筛及海藻酸钠，充分搅拌均匀，接着加入清水混匀后进行制浆，随后使用圆盘造粒机进行造粒，烘干分筛后进行分装，包装后入库，库房的温度为15℃，库房的湿度为20％，得到具备多种气体吸附功能的高效活矿。
实施例2
一种具备多种气体吸附功能的高效活矿，以质量百分比计，原料为：凹凸棒20％、膨润土35％、氯化钙10％、聚丙烯酰胺2.5％、竹炭15％、生石灰10％，余量为海藻酸钠，各原料之和为100％；所述海藻酸钠的目数为1800目。
一种具备多种气体吸附功能的高效活矿的制备工艺，通过以下步骤制备：
按计量比称取凹凸棒、膨润土、氯化钙、聚丙烯酰胺、竹炭、生石灰、柠檬酸5％、硅胶、分子筛及海藻酸钠，充分搅拌均匀，接着加入质量浓度为0.01％的聚丙烯酸钠溶液混匀后进行制浆，随后使用圆盘造粒机进行造粒，烘干分筛后进行分装，包装后入库，库房的温度为15℃，库房的湿度为20％，得到具备多种气体吸附功能的高效活矿。
实施例3
一种具备多种气体吸附功能的高效活矿，以质量百分比计，原料为：凹凸棒32％、膨润土40％、氯化钙10％、聚丙烯酰胺3.5％、竹炭8％，余量为海藻酸钠，各原料之和为100％；所述海藻酸钠的目数为1800目。
一种具备多种气体吸附功能的高效活矿的制备工艺，通过以下步骤制备：
按计量比称取凹凸棒、膨润土、氯化钙、聚丙烯酰胺、竹炭、生石灰、柠檬酸5％、硅胶、分子筛及海藻酸钠，充分搅拌均匀，接着加入质量浓度为0.5％的聚丙烯酸钠溶液混匀后进行制浆，随后使用圆盘造粒机进行造粒，烘干分筛后进行分装，包装后入库，库房的温度为20℃，库房的湿度为25％，得到具备多种气体吸附功能的高效活矿。
实施例4
一种具备多种气体吸附功能的高效活矿，以质量百分比计，原料为：凹凸棒50％、膨润土35％、氯化钙10％，余量为海藻酸钠，各原料之和为100％；所述海藻酸钠的目数为1800目。
一种具备多种气体吸附功能的高效活矿的制备工艺，通过以下步骤制备：
按计量比称取凹凸棒、膨润土、氯化钙、聚丙烯酰胺、竹炭、生石灰、柠檬酸5％、硅胶、分子筛及海藻酸钠，充分搅拌均匀，接着加入清水或混匀后进行制浆，随后使用圆盘造粒机进行造粒，烘干分筛后进行分装，包装后入库，库房的温度为25℃，库房的湿度为30％，得到具备多种气体吸附功能的高效活矿。
实施例5
一种具备多种气体吸附功能的高效活矿，以质量百分比计，原料为：凹凸棒60％、膨润土30％、聚丙烯酰胺0.3％、竹炭3％、分子筛4％，余量为海藻酸钠，各原料之和为100％；所述海藻酸钠的目数为1800目。
一种具备多种气体吸附功能的高效活矿的制备工艺，通过以下步骤制备：
按计量比称取凹凸棒、膨润土、氯化钙、聚丙烯酰胺、竹炭、生石灰、柠檬酸5％、硅胶、分子筛及海藻酸钠，充分搅拌均匀，接着加入质量浓度为0.5％的聚丙烯酸钠溶液混匀后进行制浆，随后使用圆盘造粒机进行造粒，烘干分筛后进行分装，包装后入库，库房的温度为25℃，库房的湿度为30％，得到具备多种气体吸附功能的高效活矿。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。

Claims (6)

1.一种具备多种气体吸附功能的高效活矿，其特征在于，以质量百分比计，原料为：凹凸棒10-80％、膨润土30-50％、氯化钙0-30％、聚丙烯酰胺0.3-5.0％、竹炭3-20％、生石灰0-20％、柠檬酸0-10％、硅胶0-50％、分子筛0-45％，余量为海藻酸钠，各原料之和为100％。
2.根据权利要求1所述的具备多种气体吸附功能的高效活矿，其特征在于，所述具备多种气体吸附功能的高效活矿，以质量百分比计，原料为：凹凸棒30-50％、膨润土35-45％、氯化钙10-20％、聚丙烯酰胺2.5-4.0％、竹炭15-18％、生石灰10-15％、柠檬酸0-10％、硅胶25-35％、分子筛20-30％，余量为海藻酸钠，各原料之和为100％。
3.根据权利要求1所述的具备多种气体吸附功能的高效活矿，其特征在于，所述具备多种气体吸附功能的高效活矿，以质量百分比计，原料为：凹凸棒32％、膨润土40％、氯化钙10％、聚丙烯酰胺3.5％、竹炭8％，余量为海藻酸钠，各原料之和为100％。
4.根据权利要3所述的具备多种气体吸附功能的高效活矿，其特征在于，所述海藻酸钠的目数为1800目。
5.一种如权利要求1-4任一所述的具备多种气体吸附功能的高效活矿的制备工艺，其特征在于，通过以下步骤制备：
按计量比称取凹凸棒、膨润土、氯化钙、聚丙烯酰胺、竹炭、生石灰、柠檬酸、硅胶、分子筛及海藻酸钠，充分搅拌均匀，接着加入清水或质量浓度为0.01-0.5％的聚丙烯酸钠溶液混匀后进行制浆，随后使用圆盘造粒机进行造粒，烘干分筛后进行分装，包装后入库，库房的温度为15℃-25℃，库房的湿度为20-30％，得到具备多种气体吸附功能的高效活矿。
6.根据权利要求5所述的具备多种气体吸附功能的高效活矿的制备工艺，其特征在于，具体步骤中库房的温度为20℃，库房的湿度为25％。
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