CN107300299B - Continuous efficient centrifugal dehydration system and continuous efficient dehydration method - Google Patents
Continuous efficient centrifugal dehydration system and continuous efficient dehydration method Download PDFInfo
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- CN107300299B CN107300299B CN201710743427.4A CN201710743427A CN107300299B CN 107300299 B CN107300299 B CN 107300299B CN 201710743427 A CN201710743427 A CN 201710743427A CN 107300299 B CN107300299 B CN 107300299B
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- dewatering
- cylinder
- dehydration
- rotary table
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/08—Drying solid materials or objects by processes not involving the application of heat by centrifugal treatment
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
Abstract
The invention discloses a continuous efficient centrifugal dewatering system which comprises a rotary table which is longitudinally and rotatably arranged, wherein a plurality of dewatering cylinders with adjustable rotating speeds are arranged on the front end face of the rotary table according to interval distances, the central axis of each dewatering cylinder is parallel to the rotary table, an opening is arranged at the top end of each dewatering cylinder, the bottom face of each dewatering cylinder faces the central axis of the rotary table, and an automatic feeding device is arranged above the 0 point position of the rotary table. The invention also discloses a continuous and efficient dehydration method. The invention has reasonable and ingenious structural design, the materials rotate together in the dehydration barrel at a high speed to generate centrifugal force, and the contained moisture is separated from the materials under the action of gravity and centrifugal force and flies out of the dehydration holes, thereby achieving the effect of lifting and drying. In the working process, due to the change of various postures and the addition of gravity, the dehydration rate is higher than that of a common tripodia dehydrator.
Description
Technical Field
The invention relates to a dehydration system, in particular to a continuous efficient centrifugal dehydration system and a continuous efficient dehydration method implemented by the continuous efficient centrifugal dehydration system.
Background
At present, the problem that the dehydrator cannot realize continuous operation and automation in the design and operation of the dehydrator is limited in industrial application, and the dehydrator is provided with the same dehydration barrel size and the same rotation speed.
The cost reduction modes commonly adopted by enterprises are of two types: firstly, the equipment automation reduces the manpower expenditure; secondly, the working efficiency is improved, and the yield is increased. The existing dehydrator has the defects of incapability of continuous feeding, low operation efficiency and high cleaning cost. The general industrial dehydrator needs to be fed manually, started for dehydration, and braked for discharging to complete a working process; if the automatic feeding and discharging can be realized, the labor cost is saved, the time is required for manually taking materials from the completion of dehydration to the stop of the equipment, and the time is saved, namely the working efficiency is improved.
Moreover, the existing dehydrator is generally only arranged vertically, and the dehydration efficiency is not high.
Disclosure of Invention
In order to solve the problems, the invention discloses a continuous and efficient centrifugal dewatering system.
The invention also aims to provide a continuous efficient dehydration method implemented by the continuous efficient centrifugal dehydration system.
The technical scheme adopted by the invention for achieving the purpose is as follows:
a continuous high-efficiency centrifugal dewatering system comprises a rotary table which is longitudinally and rotatably arranged, a plurality of dewatering cylinders with adjustable rotating speeds are arranged on the front end face of the rotary table according to interval distances, the central axes of the dewatering cylinders are parallel to the rotary table, openings are formed in the top ends of the dewatering cylinders, the bottom faces of the dewatering cylinders face the central axes of the rotary table, and an automatic feeding device is arranged above the 0-point position of the rotary table.
The dewatering cylinder comprises an outer cylinder, an inner cylinder and a driving motor, wherein the outer cylinder is fixed on the rotary table, the inner cylinder is rotatably arranged in the outer cylinder, a dewatering hole is formed in the wall surface of the inner cylinder, a drain pipe is arranged at the bottom of the outer cylinder and extends into the rotary table, a rotating shaft is fixed at the bottom of the inner cylinder, one end of the rotating shaft extends out of the bottom of the outer cylinder, the driving motor is fixed on the rotary table, and a first belt transmission mechanism is connected between the output end of the driving motor and the rotating shaft.
The rotary table comprises a rotary shaft, a gear plate and a fixed plate, wherein the rotary shaft is transversely arranged, the gear plate is longitudinally fixed on the rotary shaft, a driving gear meshed with the gear plate is arranged on one side of the gear plate, the fixed plate is fixed on the gear plate, the fixed plate and the gear plate are concentrically arranged, and the dewatering cylinder is arranged on the fixed plate.
The number of the dewatering cylinders is 4, and the 4 dewatering cylinders are arranged on the fixed disc according to the interval distance.
The diameters of the upper ends of the outer cylinder and the inner cylinder are gradually reduced.
The novel electric bicycle further comprises a jigger motor, wherein the jigger motor is arranged on one side of the driving gear, and a second belt transmission mechanism is connected between the jigger motor and the driving gear.
A water collecting cavity is arranged between the fixed disc and the gear disc, and the water receiving and draining pipe is communicated with the water collecting cavity.
A continuous efficient dewatering process comprising the steps of:
step one, the rotary table rotates clockwise, a dewatering cylinder waits for feeding at a 9 o' clock position, and the inner cylinder of the dewatering cylinder starts to rotate at a rising speed;
step two, the dehydration cylinder rotates to a 0 point position, the dehydration cylinder is in a low-speed feeding process, the automatic feeding device fills materials into the dehydration cylinder, the feeding is stopped when the materials reach the set requirements, and the dehydration cylinder is accelerated;
step three, the dehydration cylinder continues to rotate in an accelerating way, when the dehydration cylinder reaches the 3-point position, the dehydration cylinder is transverse, the dehydration cylinder enters a high-speed dehydration state, the dehydration cylinder stops after rotating at a high speed for a plurality of minutes, and the dehydration cylinder rotates in an inertial speed-reducing way;
step four, when the dehydration cylinder rotates to a 6-point position, the opening of the dehydration cylinder is downward, and the material automatically goes around under the action of gravity, so that the dehydration process of the material is completed;
and fifthly, a plurality of dewatering cylinders are arranged on the turntable according to the interval distance, so that centrifugal dewatering of the materials can be continuously and efficiently carried out continuously and circularly.
The dewatering cylinder comprises an outer cylinder, an inner cylinder and a driving motor, wherein the outer cylinder is fixed on the rotary table, the inner cylinder is rotatably arranged in the outer cylinder, a dewatering hole is formed in the wall surface of the inner cylinder, a drain pipe is arranged at the bottom of the outer cylinder and extends into the rotary table, a rotating shaft is fixed at the bottom of the inner cylinder, one end of the rotating shaft extends out of the bottom of the outer cylinder, the driving motor is fixed on the rotary table, and a first belt transmission mechanism is connected between the output end of the driving motor and the rotating shaft.
The rotary table comprises a rotary shaft, a gear plate and a fixed plate, wherein the rotary shaft is transversely arranged, the gear plate is longitudinally fixed on the rotary shaft, a driving gear meshed with the gear plate is arranged on one side of the gear plate, the fixed plate is fixed on the gear plate, the fixed plate and the gear plate are concentrically arranged, and the dewatering cylinder is arranged on the fixed plate;
the number of the dewatering cylinders is 4, and the 4 dewatering cylinders are arranged on the fixed disc according to the interval distance.
The beneficial effects of the invention are as follows: the invention has reasonable and ingenious structural design, the materials rotate together in the dehydration barrel at a high speed to generate centrifugal force, and the contained moisture is separated from the materials under the action of gravity and centrifugal force and flies out of the dehydration holes, thereby achieving the effect of lifting and drying. In the working process, due to the change of various postures and the addition of gravity, the dehydration rate is higher than that of a common tripodia dehydrator.
Has the following advantages: (1) can realize automatic control continuous work; (2) reducing labor costs; (3) the working efficiency is effectively improved, and the yield is improved; (4) Due to the change of the working posture of the dehydration cylinder, the dehydration rate is greatly improved under the action of gravity and centrifugal force; (5) The equipment technology is mature, mass production is facilitated, and the cost is reduced.
The invention will be further described with reference to the drawings and the detailed description.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a structural view of a dewatering cartridge according to the present invention.
Detailed Description
Referring to fig. 1 to 3, the continuous and efficient centrifugal dewatering system provided in this embodiment includes a rotary table 1 rotatably disposed longitudinally, a plurality of dewatering cylinders 2 with adjustable rotation speed are disposed on a front end surface of the rotary table 1 at intervals, a central axis of each dewatering cylinder 2 is parallel to the rotary table 1, an opening is disposed at a top end of each dewatering cylinder 2, a bottom surface of each dewatering cylinder 2 faces to the central axis of the rotary table 1, and an automatic feeding device 3 is disposed above a 0 point position of the rotary table 1.
In this embodiment, the 0-point position, the 3-point position, the 6-point position, and the 9-point position correspond to the hour hand position on the timepiece dial, and the two adjacent positions are deflected by 90 degrees.
In this embodiment, the automatic feeding device 3 is a screw feeder.
The dewatering drum 2 comprises an outer drum 21, an inner drum 22 and a driving motor 23, wherein the outer drum 21 is fixed on the rotary table 1, the inner drum 22 is rotatably arranged in the outer drum 21, a dewatering hole 221 is formed in the wall surface of the inner drum 22, a drain receiving pipe 24 is arranged at the bottom of the outer drum 21, the drain receiving pipe 24 extends into the rotary table 1, a rotating shaft 25 is fixed at the bottom of the inner drum 22, one end of the rotating shaft 25 extends out of the bottom of the outer drum 21, the driving motor 23 is fixed on the rotary table 1, and a first belt transmission mechanism 26 is connected between the output end of the driving motor 23 and the rotating shaft 25.
The rotary table 1 comprises a rotary shaft 11, a gear plate 12 and a fixed plate 13, wherein the rotary shaft 11 is transversely arranged, the gear plate 12 is longitudinally fixed on the rotary shaft 11, a driving gear 14 meshed with the gear plate 12 is arranged on one side of the gear plate 12, the fixed plate 13 is fixed on the gear plate 12, the fixed plate 13 and the gear plate 12 are concentrically arranged, and the dewatering cylinder 2 is arranged on the fixed plate 13.
The number of the dewatering cylinders 2 is 4, and the 4 dewatering cylinders 2 are arranged on the fixed disc 13 at intervals.
In fig. 1, four dewatering drums 2 of A, B, C, D are provided, respectively, the a dewatering drum is located at the 0-point position, the B dewatering drum is located at the 3-point position, the C dewatering drum is located at the 6-point position, and the D dewatering drum is located at the 9-point position.
The diameters of the upper ends of the outer tube 21 and the inner tube 22 are reduced to form a narrowed bell mouth.
The jigger motor 15 is arranged on one side of the driving gear 14, and a second belt transmission mechanism 17 is connected between the jigger motor 15 and the driving gear 14.
A water collecting cavity 16 is arranged between the fixed disc 13 and the gear disc 12, and the water receiving and discharging pipe 24 is communicated with the water collecting cavity 16.
A continuous efficient dewatering process comprising the steps of:
step one, the rotary table 1 rotates clockwise, a dewatering drum 2 waits for feeding at a 9 o' clock position, and an inner drum 22 of the dewatering drum 2 starts to rotate at a rising speed;
step two, the dehydration cylinder 2 rotates to a 0 point position, the dehydration cylinder 2 is in a low-speed feeding process, the rotating speed of the dehydration cylinder 2 at the moment is 200r/min, the automatic feeding device 3 fills the dehydration cylinder 2, the material stops feeding when the material reaches a set requirement, and the dehydration cylinder 2 accelerates;
step three, the dehydration barrel 2 continues to rotate in an accelerating way, when the dehydration barrel 2 reaches a 3-point position, the dehydration barrel 2 is transverse, the dehydration barrel 2 enters a high-speed dehydration state, the rotation speed of the dehydration barrel 2 is 1000r/min, the dehydration barrel 2 is stopped after rotating at a high speed for a plurality of minutes, and the dehydration barrel 2 rotates in an inertial speed reducing way;
in this embodiment, the time of the high-speed rotation is 2 minutes.
Fourthly, when the dewatering cylinder 2 rotates to a 6-point position, the opening of the dewatering cylinder 2 is downward, and the materials automatically go around under the action of gravity, so that the dewatering process of the materials is completed;
and fifthly, a plurality of dewatering cylinders 2 are arranged on the rotary table 1 according to the interval distance, so that centrifugal dewatering of materials can be continuously and efficiently carried out continuously and circularly.
The dewatering drum 2 comprises an outer drum 21, an inner drum 22 and a driving motor 23, wherein the outer drum 21 is fixed on the rotary table 1, the inner drum 22 is rotatably arranged in the outer drum 21, a dewatering hole 221 is formed in the wall surface of the inner drum 22, a drain receiving pipe 24 is arranged at the bottom of the outer drum 21, the drain receiving pipe 24 extends into the rotary table 1, a rotating shaft 25 is fixed at the bottom of the inner drum 22, one end of the rotating shaft 25 extends out of the bottom of the outer drum 21, the driving motor 23 is fixed on the rotary table 1, and a first belt transmission mechanism 26 is connected between the output end of the driving motor 23 and the rotating shaft 25.
The rotary table 1 comprises a rotary shaft 11, a gear disc 12 and a fixed disc 13, wherein the rotary shaft 11 is transversely arranged, the gear disc 12 is longitudinally fixed on the rotary shaft 11, a driving gear 14 meshed with the gear disc 12 is arranged on one side of the gear disc 12, the fixed disc 13 is fixed on the gear disc 12, the fixed disc 13 and the gear disc 12 are concentrically arranged, and the dewatering cylinder 2 is arranged on the fixed disc 13;
the number of the dewatering cylinders 2 is 4, and the 4 dewatering cylinders 2 are arranged on the fixed disc 13 at intervals.
During the operation of the dewatering drum 2, the inner drum 22 rotates, and water flies out from the dewatering holes 221, enters the outer drum 21, and flows into the water collecting chamber 16 through the water receiving and discharging pipe 24 at the bottom of the outer drum 21.
On the turntable 1, the dewatering cylinders 2 are dewatering in the process from the 0 point position to the 6 point position.
Through design calculation and example verification, the product of the invention can realize the automatic continuous industrial waste residue dehydration function, the dehydration rate is less than or equal to 30 percent, and the treatment capacity is 1 ton/hour-10 tons/hour according to the equipment size. The equipment has no requirement on industrial waste residues to be treated, has wide adaptability, and has obvious advantages of dewatering various mixtures with different sizes. All working time in the dehydration process can be adjusted according to the process requirements, and the dehydration qualification rate is improved.
The invention has reasonable and ingenious structural design, the materials rotate together in the dehydration barrel 2 at a high speed to generate centrifugal force, and the contained moisture is separated from the materials under the action of gravity and centrifugal force and flies out of the dehydration holes 221, thereby achieving the effect of lifting and drying. In the working process, due to the change of various postures and the addition of gravity, the dehydration rate is higher than that of a common tripodia dehydrator.
Has the following advantages: (1) can realize automatic control continuous work; (2) reducing labor costs; (3) the working efficiency is effectively improved, and the yield is improved; (4) Due to the change of the working posture of the dewatering cylinder 2, the dewatering rate is greatly improved under the action of gravity and centrifugal force; (5) The equipment technology is mature, mass production is facilitated, and the cost is reduced.
The above description is only of the preferred embodiment of the present invention, and is not intended to limit the present invention in any way. Any person skilled in the art can make many possible variations and modifications to the technical solution of the present invention or modifications to equivalent embodiments using the technical means and technical contents disclosed above without departing from the scope of the technical solution of the present invention. Therefore, all equivalent changes according to the shape, structure and principle of the present invention are covered in the protection scope of the present invention.
Claims (6)
1. A continuous high-efficient centrifugal dehydration system which is characterized in that: the automatic feeding device comprises a rotary table which is longitudinally and rotatably arranged, wherein a plurality of rotary speed-adjustable dewatering cylinders are arranged on the front end face of the rotary table according to interval distance, the central axis of each dewatering cylinder is parallel to the rotary table, an opening is formed in the top end of each dewatering cylinder, the bottom face of each dewatering cylinder faces to the central axis of the rotary table, and an automatic feeding device is arranged above the 0 point position of each rotary table;
the rotary table comprises a rotary shaft, a gear plate and a fixed plate, wherein the rotary shaft is transversely arranged, the gear plate is longitudinally fixed on the rotary shaft, a driving gear meshed with the gear plate is arranged on one side of the gear plate, the fixed plate is fixed on the gear plate, the fixed plate and the gear plate are concentrically arranged, and the dewatering cylinder is arranged on the fixed plate;
the dewatering cylinder comprises an outer cylinder, an inner cylinder and a driving motor, wherein the outer cylinder is fixed on the rotary table, the inner cylinder is rotatably arranged in the outer cylinder, a dewatering hole is formed in the wall surface of the inner cylinder, a drain pipe is arranged at the bottom of the outer cylinder and extends into the rotary table, a rotating shaft is fixed at the bottom of the inner cylinder, one end of the rotating shaft extends out of the bottom of the outer cylinder, the driving motor is fixed on the rotary table, and a first belt transmission mechanism is connected between the output end of the driving motor and the rotating shaft;
the diameters of the upper ends of the outer cylinder and the inner cylinder are gradually reduced.
2. The continuous and efficient centrifugal dewatering system according to claim 1, wherein the number of dewatering drums is 4, and the 4 dewatering drums are arranged on the fixed plate at intervals.
3. The continuous, high efficiency centrifugal dewatering system of claim 1, further comprising a pan motor disposed on one side of the drive gear, the pan motor and the drive gear being connected with a second belt drive mechanism.
4. The continuous and efficient centrifugal dewatering system according to claim 1, wherein a water collecting cavity is provided between the fixed disk and the gear disk, and the water receiving and draining pipe is communicated with the water collecting cavity.
5. A continuous efficient dewatering process implemented by the continuous efficient centrifugal dewatering system of claim 1, characterized in that it comprises the steps of:
step one, the rotary table rotates clockwise, a dewatering cylinder waits for feeding at a 9 o' clock position, and the inner cylinder of the dewatering cylinder starts to rotate at a rising speed;
step two, the dehydration cylinder rotates to a 0 point position, the dehydration cylinder is in a low-speed feeding process, the automatic feeding device fills materials into the dehydration cylinder, the feeding is stopped when the materials reach the set requirements, and the dehydration cylinder is accelerated;
step three, the dehydration cylinder continues to rotate in an accelerating way, when the dehydration cylinder reaches the 3-point position, the dehydration cylinder is transverse, the dehydration cylinder enters a high-speed dehydration state, the dehydration cylinder stops after rotating at a high speed for a plurality of minutes, and the dehydration cylinder rotates in an inertial speed-reducing way;
step four, when the dehydration cylinder rotates to a 6-point position, the opening of the dehydration cylinder is downward, and the materials are automatically poured out under the action of gravity, so that the dehydration process of the materials is completed;
and fifthly, a plurality of dewatering cylinders are arranged on the turntable according to the interval distance, so that centrifugal dewatering of the materials can be continuously and efficiently carried out continuously and circularly.
6. The continuous and efficient dehydration method according to claim 5, characterized in that,
the number of the dewatering cylinders is 4, and the 4 dewatering cylinders are arranged on the fixed disc according to the interval distance.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710743427.4A CN107300299B (en) | 2017-08-25 | 2017-08-25 | Continuous efficient centrifugal dehydration system and continuous efficient dehydration method |
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| CN201710743427.4A CN107300299B (en) | 2017-08-25 | 2017-08-25 | Continuous efficient centrifugal dehydration system and continuous efficient dehydration method |
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| CN107300299B true CN107300299B (en) | 2023-07-07 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109527620B (en) * | 2018-11-30 | 2024-01-30 | 广州市永合祥自动化设备科技有限公司 | Centrifugal dewatering device and cleaning production line |
| CN114532552A (en) * | 2022-02-28 | 2022-05-27 | 徐州伟创生态农业科技有限公司 | A vegetables hydroextractor for vegetables processing |
| CN115751876B (en) * | 2022-12-06 | 2023-11-10 | 连云港中海生物科技有限公司 | Centrifugal drying device is used in chondroitin sulfate processing |
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| JP2000337768A (en) * | 1999-05-24 | 2000-12-08 | Toshiba Ceramics Co Ltd | Centrifugal dryer for work |
| JP2001353451A (en) * | 2000-06-14 | 2001-12-25 | Nakamichi Tekko Kk | Centrifuge |
| JP2007151468A (en) * | 2005-12-06 | 2007-06-21 | Japan Home Supply Kk | Processing apparatus |
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