CN107288723A - 汽车尾气净化器及蜂窝载体的涂覆工艺 - Google Patents

汽车尾气净化器及蜂窝载体的涂覆工艺 Download PDF

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CN107288723A
CN107288723A CN201610219632.6A CN201610219632A CN107288723A CN 107288723 A CN107288723 A CN 107288723A CN 201610219632 A CN201610219632 A CN 201610219632A CN 107288723 A CN107288723 A CN 107288723A
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华玉娣
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
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    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/64Platinum group metals with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/656Manganese, technetium or rhenium
    • B01J23/6562Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/022Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/033Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
    • F01N3/035Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices with catalytic reactors, e.g. catalysed diesel particulate filters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2203/00Other substrates
    • B05D2203/30Other inorganic substrates, e.g. ceramics, silicon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2301/00Inorganic additives or organic salts thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2510/00Surface coverings
    • F01N2510/06Surface coverings for exhaust purification, e.g. catalytic reaction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2570/00Exhaust treating apparatus eliminating, absorbing or adsorbing specific elements or compounds
    • F01N2570/10Carbon or carbon oxides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2570/00Exhaust treating apparatus eliminating, absorbing or adsorbing specific elements or compounds
    • F01N2570/12Hydrocarbons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2570/00Exhaust treating apparatus eliminating, absorbing or adsorbing specific elements or compounds
    • F01N2570/14Nitrogen oxides

Abstract

本发明涉及一种汽车尾气净化器。它包括过滤箱(1),过滤箱(1)的包括位于上部的主管道(2)和下部的两个分叉的分管道(5),分管道(5)内设置有排气细管(4)和陶瓷蜂窝载体(3),蜂窝载体的涂覆工艺包括步骤一、配料;步骤二、取浆料;步骤三、涂覆;步骤四、烧制。本发明一种汽车尾气净化器及蜂窝载体的涂覆工艺,利用排气细管和陶瓷蜂窝载体两级过滤,将尾气反应成CO2、H2O,隔壁上的微孔能过滤废气中的碳烟颗粒,并在催化剂涂层的作用下碳烟颗粒会被燃烧掉;采用主管道分流到分管道后,在有限的空间内增大了过滤面积;涂覆工艺不仅涂覆均匀,并且涂覆的浆料与陶瓷载体能充分结合,使得陶瓷载体的过滤效果好。

Description

汽车尾气净化器及蜂窝载体的涂覆工艺
技术领域
本发明涉及一种汽车尾气净化器及蜂窝载体的涂覆工艺,用于汽车尾气净化。属于汽车设备技术领域。
背景技术
目前,普通的汽车尾气净化器,是使用催化剂与汽车尾气中的NO、NO2与CO反应,生成CO2和N2这两种无污染气体,但是配备柴油发动机的汽车,由于柴油发动机的尾气中含有碳烟颗粒,现有的汽车尾气净化器不能有效过滤碳烟颗粒,这样会造成环境污染;同时现有的净化器在有限的空间内由于不能保证很好的过滤面积,因此尾气净化不完全,排放后会污染环境。
现有的蜂窝载体涂覆工艺为,在陶瓷载体底部向上喷射涂覆浆料,此种工艺的缺陷在于:浆料呈水状,不仅涂覆难度大,而且涂覆浆料不能与载体充分结合,涂覆后的陶瓷载体不美观,并且过滤效果差。
发明内容
本发明的目的在于克服上述不足,提供了一种汽车尾气净化器及蜂窝载体的涂覆工艺,此汽车尾气净化器在高效过滤汽车尾气中的CO、HC、NOx有害气体的同时也能过滤碳烟颗粒,并在高温下碳烟颗粒会逐步燃烧而氧化,使得陶瓷蜂窝载体具有再生功能;并且在有限的空间内,增大了过滤面积;涂覆工艺不仅涂覆均匀,并且涂覆的浆料与陶瓷载体能充分结合,使得陶瓷载体的过滤效果好。
本发明的目的是这样实现的:
一种汽车尾气净化器,包括过滤箱,其特征在于:所述过滤箱的包括位于上部的主管道和下部有两个分叉的分管道,所述两个分管道的轴心线与主管道的轴心线分别呈45°角,所述分管道内沿气流方向依次设置有排气细管和陶瓷蜂窝载体,所述陶瓷蜂窝载体与分管道的内壁相对应,且陶瓷蜂窝载体沿轴线方向密布有气孔,所述气孔的一端为开口,另一端设置有封堵面,所述封堵面和开口间隔布置,所述相邻两个气孔之间设置有隔壁,隔壁上开有呈蜂窝状的微孔,隔壁上涂覆有催化剂涂层。
本发明一种汽车尾气净化器,其气孔的孔数为600孔/平方英寸。
本发明一种汽车尾气净化器,其隔壁的厚度为0.13~0.14mm。
本发明的蜂窝载体的涂覆工艺,其特点是:所述涂覆工艺包括以下步骤:
步骤一、配料,首先将活性氧化铝和铂、铑、钯贵金属溶液混合12小时,得到重量百分数30-70%的混合溶液,然后配入重量百分数25-60%的稀土,再加入重量百分数1-5%的活性组分(分子筛)、重量百分数1-5%的高分子树脂溶液、重量百分数1-5%的的铝胶、重量百分数1-5%的稀土硝酸盐,搅拌6小时成胶状;其中稀土为氯化物除氧材料;活性组分为高气孔率的分子筛;高分子树脂溶液为聚乙烯醇溶液,其水跟物料比为1:20;
步骤二、取浆料,通过计算蜂窝陶瓷载体隔壁的面积,进而计算所需的步骤一中胶状的混合液的重量,然后用容器取出定量的胶状混合液;
步骤三、涂覆,将蜂窝陶瓷载体置于一个吸力装置的上方,吸力装置与蜂窝陶瓷载体的底部紧贴,将步骤三的得到的浆料倒在蜂窝陶瓷载体的顶面,呈胶状的浆料不具备流动性,位于蜂窝陶瓷载体的表面,此时打开吸力装置,在吸力装置的作用下,胶状的浆料沿着蜂窝陶瓷载体的隔壁从顶面被吸往底面;
步骤四、烧制,将步骤四得到的蜂窝陶瓷载体置于550℃的炉窑烧制3-5小时。
与现有技术相比,本发明的有益效果是:
本发明一种汽车尾气净化器及蜂窝载体的涂覆工艺,利用排气细管和陶瓷蜂窝载体两级过滤,将主要成分为CO、HC、NOx的尾气,反应成CO2、H2O、N2和O2,同时隔壁上的微孔能有效过滤废气中的碳烟颗粒,并在催化剂涂层的作用下碳烟颗粒会被燃烧掉,使得陶瓷蜂窝载体具有再生功能,能继续进行碳烟颗粒的过滤和净化,保证了排出的柴油发动机尾气不会污染环境;并且采用主管道分流到分管道后,在有限的空间内增大了过滤面积,使得汽车尾气的净化效果更好。
配料中加入了作为粘合剂的聚乙烯醇溶液和作为吸附剂的铝胶,因此搅拌后的混合液呈胶状,并配合步骤三中的吸力装置,可以使得浆料从陶瓷载体的顶面开始涂覆,与现有的从陶瓷载体底部开始涂覆水状浆料的工艺相比,本发明浆料涂覆均匀,涂覆的浆料与陶瓷载体能充分结合,使得陶瓷载体的过滤效果好。
附图说明
图1为本发明一种汽车尾气净化器及蜂窝载体的涂覆工艺的结构示意图。
图2为本发明的陶瓷蜂窝载体的截面示意图。
图3为本发明的陶瓷蜂窝载体的部分轴向截面图。
图4为本发明的陶瓷蜂窝载体的隔壁的结构示意图。
图中:
过滤箱1,
主管道2,
陶瓷蜂窝载体3,
气孔3.1,
封堵面3.2,
隔壁3.3,
微孔3.4,
催化剂涂层3.5
开口3.6,
排气细管4,
分管道5,
尾气6。
具体实施方式
参见图1-4,本发明涉及一种汽车尾气净化器,它包括过滤箱1,所述过滤箱1的包括位于上部的圆柱形主管道2和下部有两个分叉的圆柱形分管道5,所述两个分管道5的轴心线与主管道2的轴心线分别呈45°角,所述分管道5内沿气流方向依次设置有排气细管4和陶瓷蜂窝载体3,所述陶瓷蜂窝载体3与分管道5的内壁相对应,且陶瓷蜂窝载体3沿轴线方向密布有气孔3.1,所述气孔3.1的一端为开口3.6,另一端设置有封堵面3.2,所述封堵面3.2和开口3.6间隔布置,所述相邻两个气孔3.1设置有隔壁3.3,隔壁3.3上开有呈蜂窝状的微孔3.4,隔壁3.3上涂覆有催化剂涂层3.5。
其中,气孔3.1的孔数为600孔/平方英寸,隔壁3.3的厚度为0.13~0.14mm。
本发明的蜂窝载体的涂覆工艺包括以下步骤:
步骤一、配料,首先将活性氧化铝和铂、铑、钯贵金属溶液混合12小时,得到重量百分数30-70%的混合溶液,然后配入重量百分数25-60%的稀土,再加入重量百分数1-5%的活性组分(分子筛)、重量百分数1-5%的高分子树脂溶液、重量百分数1-5%的的铝胶、重量百分数1-5%的稀土硝酸盐,搅拌6小时成胶状;其中稀土为氯化物除氧材料;活性组分为高气孔率的分子筛;高分子树脂溶液为聚乙烯醇溶液,其水跟物料比为1:20。
步骤二、取浆料,通过计算蜂窝陶瓷载体隔壁的面积,进而计算所需的步骤一中胶状的混合液的重量,然后用容器取出定量的胶状混合液。
步骤三、涂覆,将蜂窝陶瓷载体置于一个吸力装置的上方,吸力装置与蜂窝陶瓷载体的底部紧贴,将步骤三的得到的浆料倒在蜂窝陶瓷载体的顶面,呈胶状的浆料不具备流动性,位于蜂窝陶瓷载体的表面,此时打开吸力装置,在吸力装置的作用下,胶状的浆料沿着蜂窝陶瓷载体的隔壁从顶面被吸往底面。
步骤四、烧制,将步骤四得到的蜂窝陶瓷载体置于550℃的炉窑烧制3-5小时。
步骤一中,加入了作为粘合剂的聚乙烯醇溶液和作为吸附剂的铝胶,因此搅拌后的混合液呈胶状,并配合步骤三中的吸力装置,可以使得浆料从陶瓷载体的顶面开始涂覆,与现有的从陶瓷载体底部开始涂覆水状浆料的工艺相比,本发明浆料涂覆均匀,涂覆的浆料与陶瓷载体能充分结合,使得陶瓷载体的过滤效果好。
工作原理:柴油发动机排出的带有碳烟颗粒的废气经主管道2分流进入分管道5,通过排气细管4进行一级过滤,然后进入陶瓷蜂窝载体3进行二级过滤,尾气从气孔3.1的开口3.6进入,由于气孔3.1在一端是开口3.6,而在另一端则是封堵面3.2,因此废气会通过带有微孔3.4的隔壁3.3,然后从相邻气孔3.1的开口3.6排出,由于碳烟颗粒的直径较微孔3.4大,因此废气中的碳烟颗粒将被过滤捕捉在隔壁3.3上,气流则从微孔3.4穿过,从陶瓷蜂窝载体3排出的废气进入低温催化区7进行三级过滤,进一步净化残留的有害气体。
所述催化剂涂层3.5含有贵金属的活性稀土,主要成份有Pt、Pd、Rh、Al2O3、Ce、La、Zr、Cu、Mn ,柴油燃烧的废气(主要为CO、HC、NOx等有害气体)穿过微孔3.4时,涂覆在隔壁3.3上的催化剂涂层3.5将增强CO、HC、NOx三种气体的活性,促使其进行一定的氧化-还原化学反应,其中CO在高温下氧化成无色无毒的二氧化碳气体,HC化合物在高温下分解成水(H2O)和二氧化碳,NOx还原成氮气和氧气。
当柴油机排气温度达到375 摄氏度时,在催化剂涂层3.5的作用下,隔壁3.3上的碳烟颗粒会逐步燃烧而氧化,碳烟颗粒的净化率约达到85% 以上,当反应温度达到500 摄氏度时催化剂和碳烟颗粒反应从而完全燃烧掉(催化燃烧),此时碳烟颗粒的净化率可达90% 以上。

Claims (4)

1.一种汽车尾气净化器,包括过滤箱(1),其特征在于:所述过滤箱(1)的包括位于上部的主管道(2)和下部有两个分叉的分管道(5),所述两个分管道(5)的轴心线与主管道(2)的轴心线分别呈45°角,所述分管道(5)内沿气流方向依次设置有排气细管(4)和陶瓷蜂窝载体(3),所述陶瓷蜂窝载体(3)与分管道(5)的内壁相对应,且陶瓷蜂窝载体(3)沿轴线方向密布有气孔(3.1),所述气孔(3.1)的一端为开口(3.6),另一端设置有封堵面(3.2),所述封堵面(3.2)和开口(3.6)间隔布置,所述相邻两个气孔(3.1)之间设置有隔壁(3.3),隔壁(3.3)上开有呈蜂窝状的微孔(3.4),隔壁(3.3)上涂覆有催化剂涂层(3.5)。
2.根据权利要求1所述的一种汽车尾气净化器,其特征在于:所述气孔(3.1)的孔数为600孔/平方英寸。
3.根据权利要求1或2所述的一种汽车尾气净化器,其特征在于:所述隔壁(3.3)的厚度为0.13~0.14mm。
4.一种汽车尾气净化器的蜂窝载体的涂覆工艺,其特征在于:所述涂覆工艺包括以下步骤:
步骤一、配料,首先将活性氧化铝和铂、铑、钯贵金属溶液混合12小时,得到重量百分数30-70%的混合溶液,然后配入重量百分数25-60%的稀土,再加入重量百分数1-5%的活性组分(分子筛)、重量百分数1-5%的高分子树脂溶液、重量百分数1-5%的的铝胶、重量百分数1-5%的稀土硝酸盐,搅拌6小时成胶状;其中稀土为氯化物除氧材料;活性组分为高气孔率的分子筛;高分子树脂溶液为聚乙烯醇溶液,其水跟物料比为1:20;
步骤二、取浆料,通过计算蜂窝陶瓷载体隔壁的面积,进而计算所需的步骤一中胶状的混合液的重量,然后用容器取出定量的胶状混合液;
步骤三、涂覆,将蜂窝陶瓷载体置于一个吸力装置的上方,吸力装置与蜂窝陶瓷载体的底部紧贴,将步骤三的得到的浆料倒在蜂窝陶瓷载体的顶面,呈胶状的浆料不具备流动性,位于蜂窝陶瓷载体的表面,此时打开吸力装置,在吸力装置的作用下,胶状的浆料沿着蜂窝陶瓷载体的隔壁从顶面被吸往底面;
步骤四、烧制,将步骤四得到的蜂窝陶瓷载体置于550℃的炉窑烧制3-5小时。
CN201610219632.6A 2016-04-11 2016-04-11 汽车尾气净化器及蜂窝载体的涂覆工艺 Pending CN107288723A (zh)

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