CN107287263A - A kind of preparation method of high-purity malt sugar coproduction β limit dextrins - Google Patents

A kind of preparation method of high-purity malt sugar coproduction β limit dextrins Download PDF

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Publication number
CN107287263A
CN107287263A CN201710668516.7A CN201710668516A CN107287263A CN 107287263 A CN107287263 A CN 107287263A CN 201710668516 A CN201710668516 A CN 201710668516A CN 107287263 A CN107287263 A CN 107287263A
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preparation
maltose
purity
concentration
limit dextrin
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CN107287263B (en
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邵先豹
李方华
干昭波
窦光朋
杨腾腾
张明站
刘双双
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Shandong Bailong Park Biological Polytron Technologies Inc
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P19/00Preparation of compounds containing saccharide radicals
    • C12P19/22Preparation of compounds containing saccharide radicals produced by the action of a beta-amylase, e.g. maltose
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P19/00Preparation of compounds containing saccharide radicals
    • C12P19/04Polysaccharides, i.e. compounds containing more than five saccharide radicals attached to each other by glycosidic bonds
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P19/00Preparation of compounds containing saccharide radicals
    • C12P19/12Disaccharides

Abstract

The present invention relates to a kind of preparation method of high-purity malt sugar coproduction β limit dextrins, step is as follows:(1) starch milk is prepared;(2) it will be gelatinized, add beta amylase and carry out saccharification reaction, saccharification product is made;(3) saccharification product is decolourized, removing protein is handled, through desalination, concentration, enriched product is made;(4) maltose and β limit dextrins is made through chromatographic isolation in enriched product respectively;(5) to maltose through decolourizing from friendship, concentration, drying refined, obtained high-purity malt sugar;(6) to β limit dextrins through decolourizing from friendship, concentration, drying refined, obtained low DE values β limit dextrins.The present invention after gelatinization through beta amylase by acting on, generation maltose and β limit dextrins, beneficial to separation, so as to obtain high-purity malt sugar and low DE values β limit dextrins.

Description

A kind of preparation method of high-purity malt sugar coproduction β-limit dextrin
Technical field
The present invention relates to a kind of preparation method of high-purity malt sugar coproduction β-limit dextrin, belong to biotechnology neck Domain.
Background technology
Malt syrup is, using high-quality starch as raw material, to be concentrated by liquefaction, saccharification, decolorization filtering, exquisiteness, with wheat Bud sugar is main component product.Maltose (maltose) is pair that two glucose units are connected through α -1,4 glycosidic bonds Sugar, also known as malt disaccharides.Because the position difference of C1 hydroxyls has two kinds of isomers, respectively α-and β-isomers.According to malt Sugared mass fraction is different, and malt syrup can be divided into common malt syrup, high maltose syrup and superhigh maltose syrup.Maltose quality Malt syrup of the fraction below 60% is common malt syrup, and maltose mass fraction is referred to as high wheat between 60%~70% Bud syrup, maltose mass fraction 70% is referred above to superhigh maltose syrup.
Due to the relatively low moisture absorption of malt syrup and higher moisture retention, gentle moderate sugariness, good anti-crystallization, Inoxidizability, moderate viscosity, good chemical stability, the low characteristic of freezing point, therefore it is widely used in candy, cold drink system The industries such as product, dairy products, beer, jelly, bakery product, flavouring, enzyme preparation, instant food, meat products.
Liquefaction is hydrolyzed using alpha-amylase more than production maltose at present, final products component is more complicated, contains one Quantitative glucose and maltotriose, is unfavorable for follow-up separating-purifying, increases product separating difficulty, and purity is not high to be limited Its application in food.
Chinese patent literature CN103194509A (application number 201310143750.X) discloses a kind of high-purity beta-limit The preparation method of dextrin, comprises the following steps:A) biological enzymatic conversion:It is saccharified using beta amylase, generation is containing β-limit paste The saccharified liquid of essence;B) chromatographic purification:Using chromatographic separation technology remove saccharified liquid in small molecular sugar, obtain high-purity beta- Limit dextrin liquid glucose:C) refine:The high-purity beta of acquisition-limit dextrin liquid glucose is taken off by decolorizing with activated carbon filtering, ion exchange Salt, vacuum concentration, obtain high-purity beta-limit dextrin product.But because the small molecular sugar of different polymerization degree in its product is more, Products obtained therefrom poor quality, it is impossible to meet the demand in market.
The content of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of preparation side of high-purity malt sugar coproduction β-limit dextrin Method.
Technical solution of the present invention is as follows:
A kind of preparation method of high-purity malt sugar coproduction β-limit dextrin, step is as follows:
(1) after waxy corn starch is mixed with reverse osmosis water, it is configured to the starch that mass percent concentration is 10~30% Breast, pH 4~6;
(2) starch milk made from step (1) is heated to 70~95 DEG C, carries out 60~120min of gelatinization, be subsequently cooled to 50~65 DEG C, add beta amylase and carry out saccharification reaction, saccharification product is made in enzyme activity of going out;
(3) saccharification product made from step (2) is decolourized, removing protein is handled, through desalination, concentration, fixture is made Weight/mass percentage composition is 40~60% enriched product;
(4) maltose and β-limit dextrin is made through chromatographic isolation in enriched product made from step (3) respectively;
(5) to maltose made from step (4) through decolourizing from friendship, concentration, drying refined, obtained high-purity malt sugar;
(6) to β-limit dextrin made from step (4) through decolourizing from friendship, concentration, drying refined, obtained low DE values β-limit Dextrin.
According to currently preferred, in the step (2), the addition of beta amylase is 7 × 104-7×105 0DP/t is done Base starch.
According to currently preferred, in the step (2), the saccharification reaction time is 30~50 hours.
According to currently preferred, in the step (2), the condition for enzyme activity of going out is 85~100 DEG C of 20~60min of insulation.
According to currently preferred, in the step (3), decolourize, removing protein is processed as adding butt starch quality percentage Activated carbon than 0.5~2%, under conditions of 50~85 DEG C of temperature, handles 20~60min, by filtering off the removal of impurity.
It is further preferred that described be filtered into using plate compression filtering.
According to currently preferred, in the step (3), desalination is using positive cation and anion exchange desalination.
According to currently preferred, in the step (4), chromatographic isolation is to be carried out under conditions of 70~85 DEG C of temperature.
According to currently preferred, in the step (4), maltose purity be more than 98%, β-limit dextrin DE be 1~ 4%.
It is the ordinary skill in the art that decolouring in above-mentioned steps (5) and step (6) is refined from friendship, concentration, drying.
Beneficial effects of the present invention
1st, inventor is had found by studying, and can produce the small molecular sugar of different polymerization degree after conventional liquefaction processing, and these The generation of small molecular sugar can cause subsequent purification difficult, miscellaneous sugar rise, so as to have a strong impact on product quality;Thus inventor passes through Acted on after gelatinization through beta amylase, generation maltose and β-limit dextrin, beneficial to separation so that obtain high-purity malt sugar and Low DE values β-limit dextrin;
2nd, the present invention is used using the waxy corn starch containing 100% amylopectin as raw material, thus reduces glucose With the content of the component such as maltotriose, maltotetraose, beneficial to subsequent purification, obtained product purity is high, quality better;
3rd, the present invention is separated using 70~85 DEG C of high temperature systems after saccharification step, prevents substantial amounts of β-limit in feed liquid Dextrin causes the high rise of viscosity, it is to avoid the problem of pressing height, low separation efficiency using post during 60 DEG C of conventional chromatograms separation, so that favorably In reduction product viscosity, ensure that separating-purifying is smoothed out.
Embodiment
In order to preferably illustrate technical scheme, technical scheme is done further below by example Illustrate, but institute's protection domain not limited to this of the present invention.
Raw material sources
Waxy corn starch is purchased from Changchun great achievement group company
Beta amylase is purchased from Genencor Company, enzyme activity 14000DP/g (10DP units refer to the enzyme in 0.1ml5% concentration Enzyme amount of the sample solution with 100ml specific substrates required for 20 DEG C of reactions can reduce 5ml fehling reagents in 1 hour)
Embodiment 1
A kind of preparation method of high-purity malt sugar coproduction β-limit dextrin, step is as follows:
(1) after waxy corn starch is mixed with reverse osmosis water, the starch milk that mass percent concentration is 10% is configured to, pH4;
(2) starch milk made from step (1) is heated to 70 DEG C, carries out gelatinization 60min, be subsequently cooled to 50 DEG C, addition Beta amylase 7 × 104 0DP/t butts starch carries out saccharification reaction 30 hours, and saccharification product is made in 85 DEG C of enzyme activity 20min that go out;
(3) saccharification product made from step (2) is decolourized, removing protein processing, through positive cation and anion exchange desalination, dense Contracting, is made the enriched product that fixture weight/mass percentage composition is 40%;
The decolouring, removing protein are processed as adding the activated carbon of butt starch quality percentage 0.5%, in temperature 50 C Under the conditions of, 20min is handled, the removal of impurity is gone through plate compression filtering;
(4) by enriched product made from step (3) under conditions of temperature 70 C through chromatographic isolation, maltose is made respectively With β-limit dextrin;
After testing, the purity of maltose is 96.5%, and the DE values of other 3.5%, β-limit dextrin are 1.2%.
(5) to maltose made from step (4) through decolourizing from friendship, concentration, drying refined, obtained high-purity malt sugar;
(6) to β-limit dextrin made from step (4) through decolourizing from friendship, concentration, drying refined, obtained low DE values β-limit Dextrin.
After testing, the purity of maltose is that the DE values of 99.5%, β-limit dextrin are 1%.
Embodiment 2
A kind of preparation method of high-purity malt sugar coproduction β-limit dextrin, step is as follows:
(1) after waxy corn starch is mixed with reverse osmosis water, the starch milk that mass percent concentration is 20% is configured to, pH5;
(2) starch milk made from step (1) is heated to 85 DEG C, carries out gelatinization 100min, be subsequently cooled to 60 DEG C, addition Beta amylase 3.5 × 105 0DP/t butt starch.
Saccharification reaction 40 hours is carried out, saccharification product is made in 90 DEG C of enzyme activity 40min that go out;
(3) saccharification product made from step (2) is decolourized, removing protein processing, through positive cation and anion exchange desalination, dense Contracting, is made the enriched product that fixture weight/mass percentage composition is 50%;
The decolouring, removing protein are processed as adding the activated carbon of butt starch quality percentage 1%, in the bar of temperature 70 C Under part, 40min is handled, the removal of impurity is gone through plate compression filtering;
(4) by enriched product made from step (3) under conditions of 75 DEG C of temperature through chromatographic isolation, be made respectively and β-pole Limit dextrin;
After testing, the purity of maltose is 96.1%, and the DE values of other 3.9%, β-limit dextrin are 2.3%.
(5) to maltose made from step (4) through decolourizing from friendship, concentration, drying refined, obtained high-purity malt sugar;
(6) to β-limit dextrin made from step (4) through decolourizing from friendship, concentration, drying refined, obtained low DE values β-limit Dextrin.
After testing, the purity of maltose is that the DE values of 99.3%, β-limit dextrin are 2%.
Embodiment 3
A kind of preparation method of high-purity malt sugar coproduction β-limit dextrin, step is as follows:
(1) after waxy corn starch is mixed with reverse osmosis water, the starch milk that mass percent concentration is 30% is configured to, pH6;
(2) starch milk made from step (1) is heated to 95 DEG C, carries out gelatinization 120min, be subsequently cooled to 65 DEG C, addition Beta amylase 7 × 105 0DP/t butt starch.
Saccharification reaction 50 hours is carried out, saccharification product is made in 100 DEG C of enzyme activity 60min that go out;
(3) saccharification product made from step (2) is decolourized, removing protein processing, through positive cation and anion exchange desalination, dense Contracting, is made the enriched product that fixture weight/mass percentage composition is 60%;
The decolouring, removing protein are processed as adding the activated carbon of butt starch quality percentage 2%, in 85 DEG C of bar of temperature Under part, 60min is handled, the removal of impurity is gone through plate compression filtering;
(4) by enriched product made from step (3) under conditions of 85 DEG C of temperature through chromatographic isolation, maltose is made respectively With β-limit dextrin;
After testing, the purity of maltose is 95.7%, and the DE values of other 4.3%, β-limit dextrin are 2.5%.
(5) to maltose made from step (4) through decolourizing from friendship, concentration, drying refined, obtained high-purity malt sugar;
(6) to β-limit dextrin made from step (4) through decolourizing from friendship, concentration, drying refined, obtained low DE values β-limit Dextrin.
After testing, the purity of maltose is that the DE values of 98.7%, β-limit dextrin are 2.3%.
Comparative example 1
Preparation method as described in Example 2, difference is that raw material is common corn starch.
Common corn starch is purchased from Shandong Xi Wang corns Co., Ltd.
A kind of preparation method of high-purity malt sugar coproduction β-limit dextrin, step is as follows:
(1) after common corn starch is mixed with reverse osmosis water, the starch milk that mass percent concentration is 20% is configured to, pH5;
(2) starch milk made from step (1) is heated to 85 DEG C, carries out gelatinization 100min, be subsequently cooled to 60 DEG C, addition Beta amylase 3.5 × 105 0DP/t butts starch carries out saccharification reaction 40 hours, and saccharification product is made in 90 DEG C of enzyme activity 40min that go out;
(3) saccharification product made from step (2) is decolourized, removing protein processing, through positive cation and anion exchange desalination, dense Contracting, is made the enriched product that fixture weight/mass percentage composition is 50%;
The decolouring, removing protein are processed as adding the activated carbon of butt starch quality percentage 1%, in the bar of temperature 70 C Under part, 40min is handled, the removal of impurity is gone through plate compression filtering;
(4) by enriched product made from step (3) under conditions of 75 DEG C of temperature through chromatographic isolation, maltose is made respectively With β-limit dextrin;
After testing, the purity of maltose is 90.5%, the miscellaneous sugar such as glucose and maltotriose, maltotetraose content 7.2%, Other impurity 2.3%, the DE values of β-limit dextrin are 12.2%.
(5) to maltose made from step (4) through decolourizing from friendship, concentration, drying refined, obtained maltose;
(6) to β-limit dextrin made from step (4) through decolourizing from friendship, concentration, drying refined, obtained low DE values β-limit Dextrin.
After testing, the purity of maltose is 91.4%, the miscellaneous sugar such as glucose and maltotriose, maltotetraose content 8.6%, The DE values of β-limit dextrin are 10.6%.
Comparative example 2
Preparation method as described in Example 2, difference is, using liquefaction step.
A kind of preparation method of high-purity malt sugar coproduction β-limit dextrin, step is as follows:
(1) after waxy corn starch is mixed with reverse osmosis water, the starch milk that mass percent concentration is 20% is configured to, pH5;
(2) starch milk made from step (1) is added into α alpha-amylases, 95~110 DEG C are liquefied, and are subsequently cooled to 60 DEG C, add beta amylase 3.5 × 105 0DP/t butts starch carries out saccharification reaction 40 hours, and 90 DEG C of enzyme activity 40min that go out are made Saccharification product;
(3) saccharification product made from step (2) is decolourized, removing protein processing, through positive cation and anion exchange desalination, dense Contracting, is made the enriched product that fixture weight/mass percentage composition is 50%;
The decolouring, removing protein are processed as adding the activated carbon of butt starch quality percentage 1%, in the bar of temperature 70 C Under part, 40min is handled, the removal of impurity is gone through plate compression filtering;
(4) by enriched product made from step (3) under conditions of 75 DEG C of temperature through chromatographic isolation, maltose is made respectively With β-limit dextrin;
After testing, the purity of maltose is 80.1%, small molecular sugar 15.3%, other impurity 4.6%, β-limit dextrin DE values are 23%.
(5) to maltose made from step (4) through decolourizing from friendship, concentration, drying refined, obtained maltose;
(6) to β-limit dextrin made from step (4) through decolourizing from friendship, concentration, drying refined, obtained low DE values β-limit Dextrin.
After testing, the purity of maltose is 82.7%, small molecular sugar 17.3%, and the DE values of β-limit dextrin are 20.7%.
Contrasted by data above, products obtained therefrom of the embodiment of the present invention reduces grape compared with comparative example 1, comparative example 2 The content of the component such as sugar and maltotriose, maltotetraose, beneficial to subsequent purification, obtained product purity is high, quality better, beneficial to it Application in food.

Claims (9)

1. a kind of preparation method of high-purity malt sugar coproduction β-limit dextrin, it is characterised in that step is as follows:
(1) after waxy corn starch is mixed with reverse osmosis water, the starch milk that mass percent concentration is 10~30%, pH are configured to 4~6;
(2) starch milk made from step (1) is heated to 70~95 DEG C, carries out 60~120min of gelatinization, it is subsequently cooled to 50~ 65 DEG C, add beta amylase and carry out saccharification reaction, saccharification product is made in enzyme activity of going out;
(3) saccharification product made from step (2) is decolourized, removing protein is handled, through desalination, concentration, fixture quality is made Percentage composition is 40~60% enriched product;
(4) maltose and β-limit dextrin is made through chromatographic isolation in enriched product made from step (3) respectively;
(5) to maltose made from step (4) through decolourizing from friendship, concentration, drying refined, obtained high-purity malt sugar;
(6) to β-limit dextrin made from step (4) through decolourizing from handing over, concentration, dry refined, low DE values β-limit is made and pastes Essence.
2. preparation method as claimed in claim 1, it is characterised in that in the step (2), the addition of beta amylase is 7 ×104-7×105 0DP/t butt starch.
3. preparation method as claimed in claim 1, it is characterised in that in the step (2), the saccharification reaction time is 30~50 Hour.
4. preparation method as claimed in claim 1, it is characterised in that in the step (2), the condition of enzyme activity of going out for 85~ 100 DEG C of 20~60min of insulation.
5. preparation method as claimed in claim 1, it is characterised in that in the step (3), decolourizes, removing protein is processed as adding Enter the activated carbon of butt starch quality percentage 0.5~2%, under conditions of 50~85 DEG C of temperature, handle 20~60min, warp The removal of impurity is gone in filtering.
6. preparation method as claimed in claim 5, it is characterised in that described to be filtered into using plate compression filtering.
7. preparation method as claimed in claim 1, it is characterised in that in the step (3), desalination is using positive zwitterion Exchange desalination.
8. preparation method as claimed in claim 1, it is characterised in that in the step (4), chromatographic isolation be temperature 70~ Carried out under conditions of 85 DEG C.
9. preparation method as claimed in claim 1, it is characterised in that in the step (4), maltose purity be 98% with On, β-limit dextrin DE is 1~4%.
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CN112111542A (en) * 2020-09-01 2020-12-22 山东百龙创园生物科技股份有限公司 Preparation method of high-purity isomaltooligosaccharide co-produced resistant dextrin

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CN112111542A (en) * 2020-09-01 2020-12-22 山东百龙创园生物科技股份有限公司 Preparation method of high-purity isomaltooligosaccharide co-produced resistant dextrin

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Denomination of invention: High purity maltose co production b- Preparation of Limit Dextrin

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