CN107283154A - A kind of water meter tightening machine - Google Patents

A kind of water meter tightening machine Download PDF

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Publication number
CN107283154A
CN107283154A CN201610251058.2A CN201610251058A CN107283154A CN 107283154 A CN107283154 A CN 107283154A CN 201610251058 A CN201610251058 A CN 201610251058A CN 107283154 A CN107283154 A CN 107283154A
Authority
CN
China
Prior art keywords
water meter
hydraulic
manipulator
mounting seat
motor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610251058.2A
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Chinese (zh)
Inventor
汪传龙
张剑
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fenghua Outerui Intelligent Technology Co Ltd
Original Assignee
Fenghua Outerui Intelligent Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fenghua Outerui Intelligent Technology Co Ltd filed Critical Fenghua Outerui Intelligent Technology Co Ltd
Priority to CN201610251058.2A priority Critical patent/CN107283154A/en
Publication of CN107283154A publication Critical patent/CN107283154A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts

Abstract

The invention provides a kind of water meter tightening machine, including at least one water meter support base;The hydraulic motor of water meter case rotating mechanism is connected with water meter support base, motor is connected with hydraulic pump, hydraulic pump is provided with in-line and outlet line, in-line is connected with hydraulic oil container, outlet line is connected with Air cooler, the outlet line of Air cooler is connected with hydraulic motor, and electric contact type pressure gauge is connected with the fluid pressure line connectivity port of hydraulic motor;The four of Water meter cover clamp system grab the bottom that manipulator is arranged above water meter support base and is fixed on manipulator mounting seat, manipulator mounting seat is fixed on lifter slide, lifter slide is connected with hydraulic cylinder, workbench is provided with the upright slide rail being slidably matched with lifter slide, cylinder is fixed on the top of manipulator mounting seat, and the push rod of cylinder is grabbed manipulator with four and is connected.It instead of manual assembly, substantially increases production efficiency and assembling quality, alleviates the labor intensity of workman, saved the cost of labor of factory.

Description

A kind of water meter tightening machine
Technical field
The present invention relates to a kind of water meter tightening machine.
Background technology
In the water meter production process of water meter factory, the assembling of water meter parts is a critically important link, especially It is that water meter cover and water meter case is particularly important using the process being threaded togather, because in zero, water meter In the case of part accuracy identical, the size of different screw-down torque is by deep effect to the accurate of water meter Degree.Screw-down torque is excessive, and water meter watch core stress is excessive, and error is big when water meter works, and screw-down torque is less than normal, Water meter leak etc. situation occurs again, the accuracy of water meter can be also influenceed.Water meter is being carried out in conventional factory The use of more mode is the water meter cover impact wrench that workman uses particular configuration during assembling production, By workman's experience, feel to tighten water meter cover by itself, due to interpersonal individual difference It is different, and itself the individual difference under the different mental and physical of people itself different time presence, cause each time Water meter cover screw-down torque can all have differences, can thus influence the accuracy of the water meter of overall batch. Meanwhile, workman tightens water meter cover by muscle power, and labor intensity is big, and efficiency is low.
The content of the invention
In view of this, it is an object of the invention to provide one kind substitute manual assembly, greatly improve production efficiency and Quality is assembled, mitigates the labor intensity of workman, has saved a kind of water meter tightening machine of the cost of labor of factory.
In order to solve the above technical problems, the technical scheme is that:
A kind of water meter tightening machine, is characterised by, it includes:
- workbench, its upper surface is provided with least one water meter support base;
- water meter case rotating mechanism, it includes motor, hydraulic pump, Air cooler, and respectively with the water meter branch Support the hydraulic motor that seat correspondence is installed, the bottom pair of the output shaft of the hydraulic motor and the water meter support base It should connect, the motor is connected with the hydraulic pump, the hydraulic pump is provided with in-line and outlet line, institute State in-line to connect with hydraulic oil container, the outlet line is connected with the Air cooler, the Air cooler goes out Oil pipe line is connected with the fluid pressure line of the hydraulic motor, at the fluid pressure line connectivity port of the hydraulic motor Provided with pressure tapping, electric contact type pressure gauge is connected with the pressure tapping;
- Water meter cover clamp system, it includes hydraulic cylinder, and four grab manipulator, cylinder, the four grapples tool Hand is correspondingly arranged in above the water meter support base and is fixedly connected on the bottom of manipulator mounting seat, the machine Tool hand mounting seat is fixedly connected on lifter slide, and the lifter slide is connected with the hydraulic cylinder, the work Make to be additionally provided with the upright slide rail being slidably matched with the lifter slide on platform, the cylinder is fixedly connected on institute The top of manipulator mounting seat is stated, the push rod of the cylinder extends straight down to be connected with the four grapples tool palmistry Connect.
Preferably, above-mentioned a kind of water meter tightening machine, wherein the water meter support base copying and the water Base profile, the size of table are corresponding.
Preferably, above-mentioned a kind of water meter tightening machine, wherein the workbench is provided with two water meter supports Seat, the bottom of the water meter support base is fixedly connected with two hydraulic motors, the liquid of each hydraulic motor Provided with an electric contact type pressure gauge at the connectivity port of pressure pipe road, two oil-feeds are respectively equipped with the hydraulic pump Pipeline and two outlet line, two outlet line by the Air cooler respectively with the hydraulic pressure horse The fluid pressure line correspondence reached is connected;A four grapple tools are correspondingly arranged on above each hydraulic motor Hand.
Preferably, above-mentioned a kind of water meter tightening machine, wherein the upper end of the workbench is fixedly connected with cunning Rail mounting seat, the slide rail mounting seat is respectively equipped with two groups close to the side of the water meter support base and slided vertically Rail, every group of upright slide rail is made up of two slide rail for extending and being parallel to each other straight down monomers, and every group vertical Correspondence slidably connects one piece of lifter slide on slide rail, and each described four grab manipulator by the manipulator Mounting seat is fixedly connected on the corresponding lifter slide, and the dorsal part of the lifter slide, which is provided with, to be used for and institute The connecting plate of hydraulic cylinder connection is stated, the hydraulic cylinder is arranged at the slide rail mounting seat and supported away from the water meter The side of seat.
Preferably, above-mentioned a kind of water meter tightening machine, wherein described four grab the stationary fixture outer layer bag of manipulator It is covered with nylon.
Preferably, above-mentioned a kind of water meter tightening machine, wherein the hydraulic motor uses low-speed big horse Reach, highest torsion reaches 150N.M.
Preferably, above-mentioned a kind of water meter tightening machine, wherein the motor is threephase asynchronous machine.
Compared with prior art, the technology of the present invention effect is mainly reflected in:The operation principle when technical scheme is implemented: Water meter case to be tightened is positioned on water meter support base, water meter cover and water meter case are manually screwed on one Circle, then Driven by Hydraulic Cylinder lifter slide glides vertically along vertical rail, drives four grapple tools to hand down Dynamic, after moving into place, cylinder control four grabs manipulator and clamps water meter cover, meanwhile, motor belt motor hydrodynamic pressure Pump gives hydraulic motor fuel feeding, and Air cooler is used to cool down hydraulic oil, and hydraulic motor starts rotation, drives water meter branch Support seat and water meter case rotate together, in rotary course hydraulic cylinder control lifter slide drive four grab manipulator with Rotate depth synchronously to decline, during decline, water meter cover is constantly in clamped condition, hydraulic motor until will Water meter cover is stopped after being tightened with water meter case.
In summary, applicant is directed to the present situation that water meter is assembled, and by constantly testing, gathered data is opened Water meter tightening machine is sent, it has following main feature and advantage:
1st, using low-speed big torque motor, highest torsion reaches 150N.M, can meet the water of existing market Table assembling needs;
2nd, using electrode electric-type pressure gauge, torsion can be accurately controlled, precision degree is ± 1N.M;
3rd, designed using double, substantially increase efficiency of assembling, one class of assembling in one day can get to 5000- 6000;
4th, using four paws manipulator, while the four stationary fixture external sheaths for grabbing manipulator have nylon, water meter Lid can be placed arbitrarily, it is not necessary to same direction, facilitate operative, while being also functioned to the surface of water meter Protective effect, is not in the phenomenons such as scuffing.
Brief description of the drawings
Fig. 1:Structural front view of the present invention;
Fig. 2:Structure rearview of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the embodiment to the present invention is described in further detail, so that the technology of the present invention Scheme is more readily understood and grasped.
As depicted in figs. 1 and 2, a kind of water meter tightening machine, it includes:
- workbench 1, its upper surface is provided with least one water meter support base 2;
- water meter case rotating mechanism, it includes motor 3, hydraulic pump 4, Air cooler 5, and respectively with the water The hydraulic motor 6 that the correspondence of table support base 2 is installed, the output shaft of the hydraulic motor 6 and the water meter support base 2 bottom correspondence is connected, and the motor 3 is connected with the hydraulic pump 4, and the hydraulic pump 4 is provided with oil inlet pipe Road 7 and outlet line 8, the in-line 7 are connected with hydraulic oil container, the outlet line 8 and the wind Cold 5 is connected, and the outlet line of the Air cooler 5 is connected with the fluid pressure line of the hydraulic motor 6, described It is provided with the fluid pressure line connectivity port 9 of hydraulic motor 6 in pressure tapping 10, the pressure tapping 10 It is connected with electric contact type pressure gauge (not shown);
- Water meter cover clamp system, it includes hydraulic cylinder 11, and four grab manipulator 15, cylinder 17, described four Manipulator 15 is grabbed to be correspondingly arranged in the top of water meter support base 2 and be fixedly connected on manipulator mounting seat 16 Bottom, the manipulator mounting seat 16 is fixedly connected on lifter slide 13, the lifter slide 13 It is connected with the hydraulic cylinder 11, is additionally provided with and is slidably matched with the lifter slide 13 on the workbench 1 Upright slide rail 14, the cylinder 17 is fixedly connected on the top of the manipulator mounting seat 16, the gas The push rod of cylinder 17 extends straight down grabs manipulator 15 with described four and is connected.
The wherein described copying of water meter support base 2 is corresponding to base profile, the size of the water meter.
Wherein described workbench 1 is provided with two water meter support bases 2, the bottom of the water meter support base 2 Two hydraulic motors 6 are fixedly connected with, are provided with the fluid pressure line connectivity port of each hydraulic motor 6 Two in-lines 7 and two flowlines are respectively equipped with one electric contact type pressure gauge, the hydraulic pump 4 Road 8, two outlet line 8 pass through the hydraulic pressure of the Air cooler 5 respectively with the hydraulic motor 6 Pipeline correspondence is connected;The top of each hydraulic motor 6 is correspondingly arranged on one four and grabs manipulator 15.
The upper end of wherein described workbench 1 is fixedly connected with slide rail mounting seat, and the slide rail mounting seat is close The side of the water meter support base is respectively equipped with two groups of upright slide rails 14, and every group of upright slide rail 14 is perpendicular by two The straight slide rail monomer for extending downwardly and being parallel to each other is constituted, and correspondence is slidably connected on every group of upright slide rail 14 One piece of lifter slide 13, each described four grab manipulator 15 by the company of fixation of manipulator mounting seat 16 It is connected on the corresponding lifter slide 13, the dorsal part of the lifter slide 13, which is provided with, to be used for and the hydraulic pressure The connecting plate 12 that cylinder 11 is connected, the hydraulic cylinder 11 is arranged at the slide rail mounting seat away from the water meter branch Support the side of seat 2.
The wherein described four stationary fixture external sheaths for grabbing manipulator 15 have nylon.
Wherein described hydraulic motor 6 uses low-speed big torque motor, and highest torsion reaches 150N.M.
Wherein described motor 3 is threephase asynchronous.
The operation principle when technical scheme is implemented:Water meter case to be tightened is positioned on water meter support base, Water meter cover and water meter case are manually screwed on into a circle, then Driven by Hydraulic Cylinder lifter slide is vertical along vertical rail Glide, drive four grapple tools to hand down dynamic, after moving into place, cylinder control four grabs manipulator by water meter Lid is clamped, meanwhile, motor belt motor hydrodynamic press pump gives hydraulic motor fuel feeding, and Air cooler is used to cool down hydraulic oil, liquid Pressure motor starts rotation, drives water meter support base and water meter case to rotate together, hydraulic cylinder-controlled in rotary course Lifter slide processed drives four to grab manipulator with the synchronously decline of rotation depth, and during decline, water meter cover is located always It is stopped after clamped condition, hydraulic motor are until water meter cover and water meter case are tightened.
In summary, applicant is directed to the present situation that water meter is assembled, and by constantly testing, gathered data is opened Water meter tightening machine is sent, it has following main feature and advantage:
1st, using low-speed big torque motor, highest torsion reaches 150N.M, can meet the water of existing market Table assembling needs;
2nd, using electrode electric-type pressure gauge, torsion can be accurately controlled, precision degree is ± 1N.M;
3rd, designed using double, substantially increase efficiency of assembling, one class of assembling in one day can get to 5000- 6000;
4th, using four paws manipulator, while the four stationary fixture external sheaths for grabbing manipulator have nylon, water meter Lid can be placed arbitrarily, it is not necessary to same direction, facilitate operative, while being also functioned to the surface of water meter Protective effect, is not in the phenomenons such as scuffing.
Certainly, it the above is only the concrete application example of the present invention, protection scope of the present invention do not constituted any Limitation.Technical scheme formed by all use equivalent transformation or equivalent replacements, all falls within right of the present invention and protects Within the scope of shield.

Claims (7)

1. a kind of water meter tightening machine, is characterised by, it includes:
- workbench, its upper surface is provided with least one water meter support base;
- water meter case rotating mechanism, it includes motor, hydraulic pump, Air cooler, and respectively with the water meter branch Support the hydraulic motor that seat correspondence is installed, the bottom pair of the output shaft of the hydraulic motor and the water meter support base It should connect, the motor is connected with the hydraulic pump, the hydraulic pump is provided with in-line and outlet line, institute State in-line to connect with hydraulic oil container, the outlet line is connected with the Air cooler, the Air cooler goes out Oil pipe line is connected with the fluid pressure line of the hydraulic motor, at the fluid pressure line connectivity port of the hydraulic motor Provided with pressure tapping, electric contact type pressure gauge is connected with the pressure tapping;
- Water meter cover clamp system, it includes hydraulic cylinder, and four grab manipulator, cylinder, the four grapples tool Hand is correspondingly arranged in above the water meter support base and is fixedly connected on the bottom of manipulator mounting seat, the machine Tool hand mounting seat is fixedly connected on lifter slide, and the lifter slide is connected with the hydraulic cylinder, the work Make to be additionally provided with the upright slide rail being slidably matched with the lifter slide on platform, the cylinder is fixedly connected on institute The top of manipulator mounting seat is stated, the push rod of the cylinder extends straight down to be connected with the four grapples tool palmistry Connect.
2. a kind of water meter tightening machine according to claim 1, it is characterised in that:The water meter support Seat copying is corresponding to base profile, the size of the water meter.
3. a kind of water meter tightening machine according to claim 1, it is characterised in that:The workbench Provided with two water meter support bases, the bottom of the water meter support base is fixedly connected with two hydraulic motors, often Provided with an electric contact type pressure gauge, the hydraulic pump at the fluid pressure line connectivity port of the individual hydraulic motor On be respectively equipped with two in-lines and two outlet line, two outlet line are by described air-cooled Machine connection corresponding with the fluid pressure line of the hydraulic motor respectively;The top correspondence of each hydraulic motor is set It is equipped with one four and grabs manipulator.
4. a kind of water meter tightening machine according to claim 3, it is characterised in that:The workbench Upper end be fixedly connected with slide rail mounting seat, the slide rail mounting seat is close to the side of the water meter support base point Not She You two groups of upright slide rails, every group of upright slide rail is by two slide rail for extending and being parallel to each other straight down lists Body is constituted, and correspondence slidably connects one piece of lifter slide on every group of upright slide rail, each four grapple Tool hand is fixedly connected on the corresponding lifter slide by the manipulator mounting seat, the lifter slide Dorsal part is provided with the connecting plate for being used for being connected with the hydraulic cylinder, and the hydraulic cylinder is arranged at the slide rail mounting seat Side away from the water meter support base.
5. a kind of water meter tightening machine according to Claims 1-4 any one, it is characterised in that: The described four stationary fixture external sheaths for grabbing manipulator have nylon.
6. a kind of water meter tightening machine according to Claims 1-4 any one, it is characterised in that: The hydraulic motor uses low-speed big torque motor, and highest torsion reaches 150N.M.
7. a kind of water meter tightening machine according to Claims 1-4 any one, it is characterised in that: The motor is threephase asynchronous machine.
CN201610251058.2A 2016-04-13 2016-04-13 A kind of water meter tightening machine Pending CN107283154A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610251058.2A CN107283154A (en) 2016-04-13 2016-04-13 A kind of water meter tightening machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610251058.2A CN107283154A (en) 2016-04-13 2016-04-13 A kind of water meter tightening machine

Publications (1)

Publication Number Publication Date
CN107283154A true CN107283154A (en) 2017-10-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610251058.2A Pending CN107283154A (en) 2016-04-13 2016-04-13 A kind of water meter tightening machine

Country Status (1)

Country Link
CN (1) CN107283154A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107962381A (en) * 2017-11-28 2018-04-27 济宁学院 A kind of lipstick upper cover automatic assembling apparatus
CN109534253A (en) * 2018-09-12 2019-03-29 安徽埃克森仪表有限公司 A kind of pressure gauge tightening machine discharging discharging attachment device
CN109533915A (en) * 2018-09-12 2019-03-29 安徽埃克森仪表有限公司 A kind of pressure gauge tightening machine Non-energy-consumption discharge bucket
CN110549102A (en) * 2019-09-11 2019-12-10 荆州市水韵水务设备有限公司 Automatic assembly device for wet water meter
CN110695664A (en) * 2019-10-23 2020-01-17 怀化建南机器厂有限公司 Synthetic equipment robotic arm of each part of water gauge

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103481056A (en) * 2013-09-11 2014-01-01 山东丽鹏股份有限公司 Bottle cap assembly tool with function of magnetic distance limiting
CN103878571A (en) * 2014-04-10 2014-06-25 贝恩医疗设备(广州)有限公司 Cap screwing equipment
CN103909405A (en) * 2014-03-10 2014-07-09 上海大学 Automatic water meter capping machine
CN203863327U (en) * 2014-06-04 2014-10-08 德阳精创机电有限公司 Automatic lid tightening machine for water meter
CN104625698A (en) * 2015-01-16 2015-05-20 上海大学 Reciprocating type automatic water meter cap screwing machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103481056A (en) * 2013-09-11 2014-01-01 山东丽鹏股份有限公司 Bottle cap assembly tool with function of magnetic distance limiting
CN103909405A (en) * 2014-03-10 2014-07-09 上海大学 Automatic water meter capping machine
CN103878571A (en) * 2014-04-10 2014-06-25 贝恩医疗设备(广州)有限公司 Cap screwing equipment
CN203863327U (en) * 2014-06-04 2014-10-08 德阳精创机电有限公司 Automatic lid tightening machine for water meter
CN104625698A (en) * 2015-01-16 2015-05-20 上海大学 Reciprocating type automatic water meter cap screwing machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107962381A (en) * 2017-11-28 2018-04-27 济宁学院 A kind of lipstick upper cover automatic assembling apparatus
CN107962381B (en) * 2017-11-28 2019-10-01 济宁学院 A kind of lipstick upper cover automatic assembling apparatus
CN109534253A (en) * 2018-09-12 2019-03-29 安徽埃克森仪表有限公司 A kind of pressure gauge tightening machine discharging discharging attachment device
CN109533915A (en) * 2018-09-12 2019-03-29 安徽埃克森仪表有限公司 A kind of pressure gauge tightening machine Non-energy-consumption discharge bucket
CN109534253B (en) * 2018-09-12 2020-07-31 安徽埃克森仪表有限公司 Discharge connecting device for discharge of screwing machine of pressure gauge
CN110549102A (en) * 2019-09-11 2019-12-10 荆州市水韵水务设备有限公司 Automatic assembly device for wet water meter
CN110695664A (en) * 2019-10-23 2020-01-17 怀化建南机器厂有限公司 Synthetic equipment robotic arm of each part of water gauge

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Application publication date: 20171024