CN107282694A - A kind of displacement tester based on mechanical wheel industry detection portable - Google Patents

A kind of displacement tester based on mechanical wheel industry detection portable Download PDF

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Publication number
CN107282694A
CN107282694A CN201710631171.8A CN201710631171A CN107282694A CN 107282694 A CN107282694 A CN 107282694A CN 201710631171 A CN201710631171 A CN 201710631171A CN 107282694 A CN107282694 A CN 107282694A
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CN
China
Prior art keywords
fixedly connected
supporting plate
plate
encoder
lead
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
CN201710631171.8A
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Chinese (zh)
Other versions
CN107282694B (en
Inventor
张镭
王海平
高仕恒
袁亚鹏
马俊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
XUZHOU YIZHONG FORGING EQUIPMENT Co Ltd
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XUZHOU YIZHONG FORGING EQUIPMENT Co Ltd
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Priority to CN201710631171.8A priority Critical patent/CN107282694B/en
Publication of CN107282694A publication Critical patent/CN107282694A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/02Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)

Abstract

The invention discloses a kind of displacement tester based on mechanical wheel industry detection portable, including supporting plate, both sides at the top of the supporting plate have been fixedly connected with lead, the top of the supporting plate and the first lifting structure is provided between two leads, the back fixation of the lead is connected with holder device, and the centre of supporting plate bottom is fixedly connected with telescopic tube, the bottom of the telescopic tube is fixedly connected with connecting plate, is related to device fabrication technical field of measurement and test.The displacement tester based on mechanical wheel industry detection portable, change each work of steel plate and enter the problem of will manually controlling, greatly improve the efficiency of production, the time of beat is shortened, corresponding displacement test system is installed in plant equipment, automation can be preferably realized, improve productive temp, production efficiency is substantially increased, by encoder as conveyer, performance is good, counting is accurate.

Description

A kind of displacement tester based on mechanical wheel industry detection portable
Technical field
It is specially that one kind is based on mechanical wheel industry detection portable the present invention relates to device fabrication technical field of measurement and test Displacement tester.
Background technology
Machinery refers to the general name of machine and mechanism.Machinery is exactly that people can be helped to reduce work difficulty or labour-saving instrument dress Put, as the article of chopsticks, broom and the class of tweezers one can be said to machinery, they are simple and mechanical.And complicated machinery is just It is to be made up of the simple and mechanical of two or more.These more complicated machineries are generally called machine.From structure and fortune From the viewpoint of dynamic, mechanism and machine and indistinction are loosely referred to as machinery.Mechanical original refers to " cleverly designing ", as general Mechanic concept, can trace back to ancient Roman's period, primarily to difference and hand tools.Its " machinery " one word of modern Chinese is Mechanism is the general name of English sum machine.The feature of machinery has:Machinery is a kind of combination of artificial component in kind.Each portion of machinery / relative motion with determination, machine-building, which refers to, is engaged in various dynamic power machines, handling machinery, chemical machinery, spinning The industrial department of the productions such as loom tool, lathe, instrument, instrument, instrument and other plant equipment, machinery manufacturing industry is whole national Economy provides technical equipment, and it is the motion for making workpiece obtain required surface configuration and size that surface, which forms motion, and it includes Main motion, feed motion and incision motion, the motion that main motion plays a major role when being and peeling off excess stock from workpiece blank, It can be the rotation of the rotary motion (such as turning) of workpiece, linear motion (being planed such as on metal-planing machine) or cutter Transhipment dynamic (such as milling and drilling) or linear motion (such as slotting and broaching), feed motion is cutter and workpiece part phase to be processed To movement, knife rest slide carriage moving along machine tool guideway during the motion, such as size for enabling cutting to proceed.
Wheel be fixed tire inner edge, support tire and with the rigid wheel of the common bearing load of tire.Also it will combine one Tire, wheel rim and the spoke risen is referred to as wheel.Wheel set is constituted by wheel and the big part of tire two.
At present, in wheel press production line balance, the need for production, the cycle is nervous, and each work of steel plate is entered It will manually control so that production efficiency bottom, pitch time is long, corresponding displacement be not installed in existing plant equipment and surveyed Test system, result in workman's control plater and enters to bring great inconvenience, it is impossible to preferably realize automation, reduce production Beat, substantially reduces production efficiency.
The content of the invention
(1) technical problem solved
In view of the shortcomings of the prior art, the invention provides a kind of displacement based on mechanical wheel industry detection portable Test device, solves each work of steel plate and enters and will manually control so that production efficiency bottom, the problem of pitch time is long.
(2) technical scheme
To realize object above, the present invention is achieved by the following technical programs:One kind is based on the inspection of mechanical wheel industry Both sides at the top of the displacement tester of survey portable, including supporting plate, the supporting plate have been fixedly connected with lead, institute State the top of supporting plate and the first lifting structure is provided between two leads, the back fixation connection of the lead There is holder device, and the centre of supporting plate bottom is fixedly connected with telescopic tube, and the bottom of the telescopic tube is fixedly connected There is connecting plate, and the centre of connecting plate bottom is fixedly connected with fixed plate, and the side of the fixed plate is fixedly connected with signal Transmitter, and the bottom of fixed plate is fixedly connected with wheel carrier, and the side of the wheel carrier is fixedly connected with the second lifting structure, and And roller shaft is rotatably connected between the both sides of wheel carrier inwall, the surface of the roller shaft is fixedly connected with roller, and wheel carrier Side away from the second lifting structure is fixedly connected with encoder support, and side of the encoder support away from wheel carrier, which is fixed, to be connected It is connected to encoder.
The output end of the encoder and the input of signal projector are connected, and the output end and letter of signal projector The input connection of number receiver, the output end of the signal receiver and the input of central processing unit are connected, and center Input of the output end of processor respectively with printer, indicator lamp and light-emitting diode display is connected, the central processing unit and A/D Converter is realized and is bi-directionally connected, and central processing unit is also whole by communication module, gateway and signal transceiver and remote mobile Realize that two-way signaling is connected in end.
It is preferred that, the bottom of first lifting structure is fixedly connected with bottom plate, and the both sides of bottom base plate pass through First bolt is fixedly connected with supporting plate.
It is preferred that, it is fixedly connected between the bottom of the supporting plate and the top of connecting plate and positioned at the surface of telescopic tube There is buffer spring.
It is preferred that, the holder device includes bracket fixing plate, and the front surface of bracket fixing plate is fixed with lead The side of connection, the top and bottom of the bracket fixing plate and remote lead is fixedly connected with support by the second bolt Plate.
It is preferred that, the central processing unit is also realized with storage module and is bi-directionally connected, and storage module stores up for SD data Deposit card.
It is preferred that, the input of the central processing unit and the output end of power module are electrically connected with, and power module Output end and encoder input be electrically connected with.
(3) beneficial effect
The invention provides a kind of displacement tester based on mechanical wheel industry detection portable.Possessing following has Beneficial effect:The displacement tester based on mechanical wheel industry detection portable, is fixed respectively by the top of supporting plate The lead and the first lifting structure being connected with, the back fixation of lead are connected with holder device, the centre of supporting plate bottom The telescopic tube being fixedly connected with, the connecting plate that the bottom of telescopic tube is fixedly connected with, the bottom of connecting plate passes through fixed plate The wheel carrier being fixedly connected, the second lifting structure that the side of wheel carrier is fixedly connected with, the inwall of wheel carrier, which passes through roller shaft, to be fixed and connects It is connected to roller, the encoder that side of the wheel carrier away from the second lifting structure is fixedly connected with by encoder support, and coding Device, signal projector, wireless signal transceiver, central processing unit, A/D converter, printer, light-emitting diode display, storage module and Being equipped with for remote mobile terminal, is solved at present in wheel press production line balance, the need for production, week The situation of phase anxiety, changes each work of steel plate and enters the problem of will manually controlling, greatly improve the efficiency of production, shortens The time of beat, corresponding displacement test system is installed in plant equipment, it is to avoid workman control plater enters to bring pole Big inconvenience, can preferably realize automation, improve productive temp, substantially increase production efficiency, made by encoder For conveyer, performance is good, counting is accurate.
Brief description of the drawings
Fig. 1 is the front view of structure of the present invention;
Fig. 2 is the side view of structure of the present invention;
Fig. 3 is present system structural principle block diagram;
In figure, 1 supporting plate, 2 leads, 3 first lifting structures, 4 holder devices, 41 bracket fixing plates, 42 second bolts, 43 supporting plates, 5 telescopic tubes, 6 connecting plates, 7 fixed plates, 8 signal projectors, 9 wheel carriers, 10 second lifting structures, 11 roller shafts, 12 rollers, 13 encoder supports, 14 encoders, 15 signal receivers, 16 central processing units, 17 printers, 18 indicator lamps, 19LED displays, 20A/D converters, 21 communication modules, 22 gateways, 23 signal transceivers, 24 remote mobile terminals, 25 bottom plates, 26 first bolts, 27 buffer springs, 28 storage modules, 29 power modules.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made Embodiment, belongs to the scope of protection of the invention.
A kind of displacement tester based on mechanical wheel industry detection portable of offer of the embodiment of the present invention, such as Fig. 1- Shown in 2, including supporting plate 1, the both sides at the top of supporting plate 1 have been fixedly connected with lead 2, and the quantity of lead 2 is two, branch The top of fagging 1 and the first lifting structure 3 is provided between two leads 2, the back fixation of lead 2 is connected with branch Rack device 4, and the centre of the bottom of supporting plate 1 is fixedly connected with telescopic tube 5, and the bottom of telescopic tube 5 is fixedly connected with company Fishplate bar 6, and the centre of the bottom of connecting plate 6 is fixedly connected with fixed plate 7, and the top and bottom of the both sides of fixed plate 7 are respectively with connecting Triangle fixed plate is fixedly connected between fishplate bar 6 and wheel carrier 9, triangle fixed plate can reach more preferable stability, the one of fixed plate 7 Side is fixedly connected with signal projector 8, and signal projector 8 is that one kind can provide various frequencies, waveform and output level electric signal, The signal source of test or the equipment of driving source are commonly used for, the model of signal projector 8 uses BCM3563, and the bottom of fixed plate 7 Portion is fixedly connected with wheel carrier 9, and the side of wheel carrier 9 is fixedly connected between the second lifting structure 10, and the both sides of the inwall of wheel carrier 9 Roller shaft 11 is rotatably connected to, the surface of roller shaft 11 is fixedly connected with roller 12, and wheel carrier 9 is away from the second lifting structure 10 Side be fixedly connected with encoder support 13, side of the encoder support 13 away from wheel carrier 9 is fixedly connected with encoder 14.
The model of encoder 14 uses E50S8, and encoder 14 is to work out signal or data, be converted to and can be used to lead to The equipment of the signal form of news, transmission and storage.Angular displacement or straight-line displacement are converted into electric signal by encoder, and the former is referred to as code Disk, the latter is referred to as yardstick.It can be divided into contact and contactless two kinds according to playback mode encoder;Compiled according to operation principle Code device can be divided into increment type and the class of absolute type two.Incremental encoder is that displacement is converted into periodic electric signal, then this Individual electric signal is transformed into count pulse, and the size of displacement is represented with the number of pulse.Each position pair of absolute type encoder Answer the digital code of a determination, therefore only starting with measurement and final position are relevant for its indicating value, and with the middle mistake of measurement Cheng Wuguan.
As shown in figure 3, the output end of encoder 14 is connected with the input of signal projector 8, and signal projector 8 Output end is connected with the input of signal receiver 15, and the model of signal receiver 15 uses LV-UW02-5DB, signal receiver 15 output end is connected with the input of central processing unit 16, and central processing unit 16 is using in model Celeron D 347 Central processor, and the output end input respectively with printer 17, indicator lamp 18 and light-emitting diode display 19 of central processing unit 16 Connection, central processing unit 16 realizes and is bi-directionally connected that A/D converter 20 is AD7574 model A/D converters with A/D converter 20, And central processing unit 16 is also realized two-way by communication module 21, gateway 22 and signal transceiver 23 and remote mobile terminal 24 Signal is connected, and remote mobile terminal 24 is with the mobile phone or computer for receiving and sending semiotic function.
In the present invention, the bottom of the first lifting structure 3 is fixedly connected with bottom plate 25, and the both sides of the bottom of bottom plate 25 lead to Cross the first bolt 26 to be fixedly connected with supporting plate 1, rubber blanket is provided between the first bolt 26 and supporting plate 1.
In the present invention, fix between the bottom of supporting plate 1 and the top of connecting plate 6 and positioned at the surface of telescopic tube 5 and connect It is connected to buffer spring 27.
In the present invention, holder device 4 includes bracket fixing plate 41, and the front surface and lead 2 of bracket fixing plate 41 It is fixedly connected, the side of the top and bottom of bracket fixing plate 41 and remote lead 2 is fixedly connected by the second bolt 42 There is supporting plate 43, rubber blanket is provided between the second bolt 42 and supporting plate 43.
In the present invention, central processing unit 16 is also realized with storage module 28 and is bi-directionally connected, and storage module 28 is SD numbers According to memory card.
In the present invention, the input of central processing unit 16 is electrically connected with the output end of power module 29, and power supply mould The output end of block 29 is electrically connected with the input of encoder 14, and power module 29 is utility grid, and power module 29 ensures to use The normal operation of electric equipment.
In use, the second lifting structure 10 is ejected or retracted, whole encoder 14 is driven to move up or to moving down Dynamic, roller 12, which is rotated, drives encoder 14 to rotate, and encoder 14 is started counting up.
The signal data of counting is delivered to signal projector 8 by encoder 14, and signal projector 8 counts encoder 14 Signal data is sent to signal receiver 15, and the signal data that signal receiver 15 again counts encoder 14 is delivered to centre Device 16 is managed, the control indicator lamp 18 of central processing unit 16 is worked, and the prompting user of indicator lamp 18 encoder 14 is being tested, center The signal data that encoder 14 is counted is sent to A/D converter 20 by processor 16, and A/D converter 20 is counted to encoder 14 Signal data carries out digital-to-analogue conversion, and the data after conversion are delivered to central processing unit 16, center processing by A/D converter 20 again Data after conversion are delivered to printer 17, light-emitting diode display 19 and storage module 28 by A/D converter 20 by device 16 respectively, are beaten Print machine 17 prints the data after conversion to A/D converter 20, and light-emitting diode display 19 is to A/D converter 20 by after conversion Data are shown that storage module 28 stores the data after conversion to A/D converter 20.
Meanwhile, the data after conversion are also passed sequentially through communication module 21, gateway by A/D converter 20 by central processing unit 16 22 and signal transceiver 23 send to remote mobile terminal 24, remote mobile terminal 24 is to A/D converter 20 by the number after conversion According to being shown.
In summary, the displacement tester based on mechanical wheel industry detection portable is somebody's turn to do, passes through the top of supporting plate 1 The lifting structure 3 of lead 2 and first that portion is fixedly connected with respectively, the back fixation of lead 2 is connected with holder device 4, branch The telescopic tube 5 that the centre of the bottom of fagging 1 is fixedly connected with, the connecting plate 6 that the bottom of telescopic tube 5 is fixedly connected with, connection The wheel carrier 9 that the bottom of plate 6 is fixedly connected by fixed plate 7, the second lifting structure 10 that the side of wheel carrier 9 is fixedly connected with, wheel The inwall of frame 9 is fixedly connected with roller 12 by roller shaft 11, and side of the wheel carrier 9 away from the second lifting structure 10 passes through encoder The encoder 14 that support 13 is fixedly connected with, and encoder 14, signal projector 8, wireless signal receiver 15, center processing Device 16, A/D converter 20, printer 17, light-emitting diode display 19, storage module 28 and remote mobile terminal 24 are equipped with, and are solved Determine at present in wheel press production line balance, the need for production, the situation of cycle anxiety changes steel plate every Secondary work enters the problem of will manually controlling, and greatly improves the efficiency of production, the time of beat is shortened, in plant equipment Corresponding displacement test system is installed, it is to avoid workman's control plater enters to bring great inconvenience, can preferably realize Automation, improves productive temp, substantially increases production efficiency, by encoder as conveyer, performance is good, counting is accurate Really.
It should be noted that herein, such as first and second or the like relational terms are used merely to a reality Body or operation make a distinction with another entity or operation, and not necessarily require or imply these entities or deposited between operating In any this actual relation or order.Moreover, term " comprising ", "comprising" or its any other variant are intended to Nonexcludability is included, so that process, method, article or equipment including a series of key elements not only will including those Element, but also other key elements including being not expressly set out, or also include being this process, method, article or equipment Intrinsic key element.In the absence of more restrictions.By sentence " including one ... the key element limited, it is not excluded that Also there is other identical element in the process including the key element, method, article or equipment ".
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of changes, modification can be carried out to these embodiments, replace without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

Claims (6)

1. a kind of displacement tester based on mechanical wheel industry detection portable, including supporting plate (1), its feature exist In:Both sides at the top of the supporting plate (1) have been fixedly connected with lead (2), the top of the supporting plate (1) and positioned at two The first lifting structure (3) is provided between lead (2), the back fixation of the lead (2) is connected with holder device (4), And the centre of supporting plate (1) bottom is fixedly connected with telescopic tube (5), the bottom of the telescopic tube (5) is fixedly connected with Connecting plate (6), and the centre of connecting plate (6) bottom is fixedly connected with fixed plate (7), and the side of the fixed plate (7) is fixed Signal projector (8) is connected with, and the bottom of fixed plate (7) is fixedly connected with wheel carrier (9), and the side of the wheel carrier (9) is consolidated Surely it is connected between the second lifting structure (10), and the both sides of wheel carrier (9) inwall and is rotatably connected to roller shaft (11), the rolling The surface of wheel shaft (11) is fixedly connected with roller (12), and side of the wheel carrier (9) away from the second lifting structure (10) is fixed and connected Encoder support (13) is connected to, side of the encoder support (13) away from wheel carrier (9) is fixedly connected with encoder (14);
The output end of the encoder (14) is connected with the input of signal projector (8), and the output of signal projector (8) End is connected with the input of signal receiver (15), and the output end of the signal receiver (15) is defeated with central processing unit (16) Enter end connection, and central processing unit (16) output end respectively with printer (17), indicator lamp (18) and light-emitting diode display (19) Input connection, the realization of the central processing unit (16) and A/D converter (20) is bi-directionally connected, and central processing unit (16) Also realize that two-way signaling connects by communication module (21), gateway (22) and signal transceiver (23) and remote mobile terminal (24) Connect.
2. a kind of displacement tester based on mechanical wheel industry detection portable according to claim 1, it is special Levy and be:The bottom of first lifting structure (3) is fixedly connected with bottom plate (25), and the both sides of bottom plate (25) bottom lead to The first bolt (26) is crossed to be fixedly connected with supporting plate (1).
3. a kind of displacement tester based on mechanical wheel industry detection portable according to claim 1, it is special Levy and be:Fix between the bottom of the supporting plate (1) and the top of connecting plate (6) and positioned at the surface of telescopic tube (5) and connect It is connected to buffer spring (27).
4. a kind of displacement tester based on mechanical wheel industry detection portable according to claim 1, it is special Levy and be:The holder device (4) includes bracket fixing plate (41), and the front surface and lead of bracket fixing plate (41) (2) it is fixedly connected, the side of the top and bottom of the bracket fixing plate (41) and remote lead (2) passes through the second bolt (42) it is fixedly connected with supporting plate (43).
5. a kind of displacement tester based on mechanical wheel industry detection portable according to claim 1, it is special Levy and be:The central processing unit (16) is also realized with storage module (28) and is bi-directionally connected, and storage module (28) is SD numbers According to memory card.
6. a kind of displacement tester based on mechanical wheel industry detection portable according to claim 1, it is special Levy and be:The input of the central processing unit (16) is electrically connected with the output end of power module (29), and power module (29) output end and the input of encoder (14) are electrically connected with.
CN201710631171.8A 2017-07-28 2017-07-28 A kind of displacement tester based on mechanical wheel industry detection portable Active CN107282694B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110514088A (en) * 2019-09-12 2019-11-29 杨志慧 A kind of stacker automatic positioning equipment
CN112389497A (en) * 2019-08-12 2021-02-23 天津泰恒电气科技有限公司 Device for continuously scanning and detecting railway

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0032823A1 (en) * 1980-01-17 1981-07-29 Fmc Corporation Wheel clamp
CN2692720Y (en) * 2003-11-23 2005-04-13 徐玉周 Displacement detecting displaying controller
CN2781481Y (en) * 2004-06-07 2006-05-17 王微 Extension detection device for bottom expansion equipment
EP2278261A1 (en) * 2009-07-15 2011-01-26 Laurent Daudibon Device for measuring the perimeter of a wheel fitted on a vehicle and associated method
CN102410824A (en) * 2011-08-05 2012-04-11 北京理工大学 Device and method for detecting thickness of steel plate
CN106352762A (en) * 2016-09-23 2017-01-25 山东钢铁股份有限公司 Online length measuring device of steel plate

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0032823A1 (en) * 1980-01-17 1981-07-29 Fmc Corporation Wheel clamp
CN2692720Y (en) * 2003-11-23 2005-04-13 徐玉周 Displacement detecting displaying controller
CN2781481Y (en) * 2004-06-07 2006-05-17 王微 Extension detection device for bottom expansion equipment
EP2278261A1 (en) * 2009-07-15 2011-01-26 Laurent Daudibon Device for measuring the perimeter of a wheel fitted on a vehicle and associated method
CN102410824A (en) * 2011-08-05 2012-04-11 北京理工大学 Device and method for detecting thickness of steel plate
CN106352762A (en) * 2016-09-23 2017-01-25 山东钢铁股份有限公司 Online length measuring device of steel plate

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112389497A (en) * 2019-08-12 2021-02-23 天津泰恒电气科技有限公司 Device for continuously scanning and detecting railway
CN110514088A (en) * 2019-09-12 2019-11-29 杨志慧 A kind of stacker automatic positioning equipment

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