CN107275226A - A kind of radio frequency component integrated approach - Google Patents

A kind of radio frequency component integrated approach Download PDF

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Publication number
CN107275226A
CN107275226A CN201710529729.1A CN201710529729A CN107275226A CN 107275226 A CN107275226 A CN 107275226A CN 201710529729 A CN201710529729 A CN 201710529729A CN 107275226 A CN107275226 A CN 107275226A
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CN
China
Prior art keywords
radio frequency
frequency component
integrated approach
bonding
substrate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710529729.1A
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Chinese (zh)
Inventor
宋志东
宋云乾
李曦
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Leihua Electronic Technology Research Institute Aviation Industry Corp of China
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Leihua Electronic Technology Research Institute Aviation Industry Corp of China
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Application filed by Leihua Electronic Technology Research Institute Aviation Industry Corp of China filed Critical Leihua Electronic Technology Research Institute Aviation Industry Corp of China
Priority to CN201710529729.1A priority Critical patent/CN107275226A/en
Publication of CN107275226A publication Critical patent/CN107275226A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48135Connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip
    • H01L2224/48137Connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip the bodies being arranged next to each other, e.g. on a common substrate

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Semiconductor Integrated Circuits (AREA)
  • Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)

Abstract

The present invention provides a kind of radio frequency component integrated approach, comprises the following steps, each layer silicon substrate is processed according to circuit design, and the silicon chamber and TSV for completing each laminar substrate are processed;The metallization of each layer silicon substrate is completed, the metal pattern completed according to circuit design on each laminar substrate is drawn, and completes the embedded processing of the passive devices such as Resistor-Capacitor Unit, filter circuit;By the corresponding silicon based substrate of wafer bonding process combination, the cavity formed required for embedding component;Chip micro-group dress is carried out, the component in radio circuit is arranged in corresponding cavity;The interconnection of all silicon based substrate layers is completed by wafer bonding technique;Further three-dimensional stacked into being carried out between encapsulation, selection as needed installs other components in upper and lower surface.Method provided by the present invention, machining accuracy is high;Component all interior can be buried, and surface is accomplished bright and clean without exposed;Integrated size is small, is conducive to component miniaturization, ultrathin, produces high yield rate in batches.

Description

A kind of radio frequency component integrated approach
Technical field
The invention belongs to Electromagnetic Field and Microwave Technology field, and in particular to a kind of radio frequency component integrated approach.
Background technology
The fast development of current radio frequency micro-system, the size to radio frequency component proposes more and more harsh requirement.It is based on The radio circuit integrated approach of conventional fabrication processes can not meet radio frequency component miniaturization, the requirement of ultrathin.New method By further developing the heterogeneous integrated technique of silicon based three-dimensional, multilayer laminated layout is completed using silicon based substrate, so as to be substantially reduced Radio frequency component volume.
Typical radio frequency component integrated approach mainly has following several at present:
1) the circuit integrated approach based on multiplayer microwave printed circuit board technology.
Radio circuit integrated approach based on multilayer board (PCB) technique passes through Surface Mount Component, internal completion The form of signal lead completes the integrated of radio circuit.By development for many years, extremely mature and reliable, extensive at present Applied to radio frequency component it is integrated in.But have that machining accuracy is low, via design is dumb, embedding component difficulty lacks Point, can not meet the requirement of radio frequency component ultrathin at present.
2) it is based on the circuit integrated approach of LTCC (LTCC) technique.
LTCC techniques are a kind of circuit substrate manufacturing process for starting the nineties in last century to rise, compared to PCB technology, LTCC machining accuracy is higher, and via design is more flexible.But its shortcoming it is also obvious that due to ceramics itself quality it is more crisp, Ltcc substrate easily fragmentation in use, substrate size can not be done greatly.And there is also can not embedding a large amount of components the shortcomings of, no Beneficial to the Miniaturization Design of radio frequency component.
The content of the invention
It is an object of the invention to provide a kind of radio frequency component integrated approach, at least one of prior art is overcome or alleviated by Drawbacks described above.
The purpose of the present invention is achieved through the following technical solutions:A kind of radio frequency component integrated approach, comprises the following steps,
Step one:Each layer silicon substrate is processed according to circuit design, the silicon chamber and TSV for completing each laminar substrate are processed;
Step 2:The metallization of each layer silicon substrate is completed, completing the metal pattern on each laminar substrate according to circuit design paints System, and complete the embedded processing of the passive devices such as Resistor-Capacitor Unit, filter circuit;
Step 3:By the corresponding silicon based substrate of wafer bonding process combination, the cavity formed required for embedding component;
Step 4:Chip micro-group dress is carried out, the component in radio circuit is arranged in corresponding cavity;
Step 5:The interconnection of all silicon based substrate layers is completed by wafer bonding technique;
Step 6:Further three-dimensional stacked into being carried out between encapsulation, selection as needed installs other in upper and lower surface Component.
Preferably, the thickness of each layer silicon substrate in the step one is between 150 μm~500 μm.
Preferably, the silicon chamber size in the step one is:1 × 1~6 × 6mm2, the μ of cavity depth 20~200 m。
Preferably, the TSV through hole bore size in the step one be 3 μm~100 μm between, depth-to-width ratio≤ 10:1。
Preferably, precision≤1 μm that the metal pattern in the step 2 is drawn.
Preferably, the metal material in the step 2 is gold, silver, aluminium or copper.
Preferably, the wafer bonding technique in the step 3 is that metal bonding is bonded with insulator.
Preferably, the metal bonding is Al-Ge bonding technologies, Au-Sn bonding technologies, Cu-Sn bonding technologies, Au- Au bonding technologies or Cu-Cu bonding technologies.
Preferably, the insulator bonding closes technique, Si-SiO for Si-Si bond2Bonding technology or SiO2-SiO2Key Close technique.
A kind of beneficial effect of radio frequency component integrated approach provided by the present invention is, 1) machining accuracy is high:Compared to PCB/LTCC technique minimum wiring size 100um, precision as error 10um, silicon substrate integrated technique can reach minimum wiring Size 10um, error 1um precision.Higher precision is very beneficial for the miniaturization of integrated circuit.2) component can be whole Inside bury, surface can accomplish bright and clean without exposed component.The radio frequency component completed based on this method can be with extremely convenient insertion Into radio frequency micro-system, be conducive to system-level integrated.3) integrated size is small, is conducive to component miniaturization, ultrathin:This method collection Into component its volume compare and existing product reduces more than 10 times.4) high yield rate is produced in batches, it is possible to greatly reduce and penetrate Frequency link debugging amount:This method uses the heterogeneous integrated technique of advanced silicon based three-dimensional, integrated completely by height from substrate manufacture to component Precision die integrated production line is completed.Batch uniformity is high, can save most debugging efforts.This method can be used for small In the design of type component, can be used for other has in the numeral of miniature requirement and the design of logic control component.
Brief description of the drawings
Fig. 1 is radio frequency component configuration diagram of the present invention;
Fig. 2 is radio frequency component integrated flow figure of the present invention.
Embodiment
To make the purpose, technical scheme and advantage of the invention implemented clearer, below in conjunction with the embodiment of the present invention Accompanying drawing, the technical scheme in the embodiment of the present invention is further described in more detail.In the accompanying drawings, identical from beginning to end or class As label represent same or similar element or the element with same or like function.Described embodiment is the present invention A part of embodiment, rather than whole embodiments.The embodiments described below with reference to the accompanying drawings are exemplary, it is intended to uses It is of the invention in explaining, and be not considered as limiting the invention.Based on the embodiment in the present invention, ordinary skill people The every other embodiment that member is obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
The radio frequency component integrated approach of the present invention is described in further details below in conjunction with the accompanying drawings.
This method completes multilayer laminated layout, with big by developing the heterogeneous integrated technique of silicon based three-dimensional using silicon based substrate It is big to reduce radio frequency component volume, comprise the following steps that.
As depicted in figs. 1 and 2, step one:Each layer silicon substrate is processed according to circuit design, complete the silicon chamber of each laminar substrate with TSV is processed.The thickness of wherein each layer silicon substrate is typically needed between selecting 150 μm~500 μm according to design, silicon chamber size is general Selection is needed according to design:1 × 1~6 × 6mm2, 20~200 μm of cavity depth;TSV through hole bore size is general according to design Need selection:Between 3um~100um, depth-to-width ratio≤10:1.
Step 2:The metallization of each layer silicon substrate is completed, completing the metal pattern on each laminar substrate according to circuit design paints System, and complete the embedded processing of the passive devices such as Resistor-Capacitor Unit, filter circuit;Precision≤1 μm that wherein metal pattern is drawn, can The metal material of selection has the materials such as golden (Au), silver-colored (Ag), aluminium (Al), copper (Cu).
Step 3:By the corresponding silicon based substrate of wafer bonding process combination, the cavity formed required for embedding component. The selectable technique of wafer bonding is divided into metal bonding and two major classes, the wherein optional Al-Ge bondings of metal bonding is bonded with insulator 5 kinds of technique, Au-Sn bonding technologies, Cu-Sn bonding technologies, Au-Au bonding technologies, Cu-Cu bonding technologies etc.;Insulator is bonded Optional Si-Si, Si-SiO2、SiO2-SiO2Deng 3 kinds, flexibly selection can be needed according to design.
Step 4:Chip micro-group dress is carried out, the component in radio circuit is arranged in corresponding cavity.
Step 5:According to different material and design requirement, suitable wafer bonding technique is selected to complete all silicon substrate bases The interconnection of flaggy.
Step 6:Further three-dimensional stacked into being carried out between encapsulation, selection as needed installs other in upper and lower surface Component.
The foregoing is only a specific embodiment of the invention, but protection scope of the present invention is not limited thereto, any Those familiar with the art the invention discloses technical scope in, the change or replacement that can be readily occurred in, all should It is included within the scope of the present invention.Therefore, protection scope of the present invention should using the scope of the claims as It is accurate.

Claims (9)

1. a kind of radio frequency component integrated approach, it is characterised in that comprise the following steps,
Step one:Each layer silicon substrate is processed according to circuit design, the silicon chamber and TSV for completing each laminar substrate are processed;
Step 2:The metallization of each layer silicon substrate is completed, the metal pattern completed according to circuit design on each laminar substrate is drawn, and Complete the embedded processing of the passive devices such as Resistor-Capacitor Unit, filter circuit;
Step 3:By the corresponding silicon based substrate of wafer bonding process combination, the cavity formed required for embedding component;
Step 4:Chip micro-group dress is carried out, the component in radio circuit is arranged in corresponding cavity;
Step 5:The interconnection of all silicon based substrate layers is completed by wafer bonding technique;
Step 6:Further three-dimensional stacked into being carried out between encapsulation, selection as needed installs other yuan of device in upper and lower surface Part.
2. radio frequency component integrated approach according to claim 1, it is characterised in that each layer silicon in the step one The thickness of substrate is between 150 μm~500 μm.
3. radio frequency component integrated approach according to claim 1, it is characterised in that the silicon chamber chi in the step one It is very little to be:1 × 1~6 × 6mm2, 20~200 μm of cavity depth.
4. radio frequency component integrated approach according to claim 1, it is characterised in that the TSV in the step one leads to Hole bore size be 3 μm~100 μm between, depth-to-width ratio≤10:1.
5. radio frequency component integrated approach according to claim 1, it is characterised in that the metal figure in the step 2 Precision≤1 μm that case is drawn.
6. radio frequency component integrated approach according to claim 1, it is characterised in that the metal material in the step 2 Expect for gold, silver, aluminium or copper.
7. radio frequency component integrated approach according to claim 1, it is characterised in that the wafer key in the step 3 It is that metal bonding is bonded with insulator to close technique.
8. radio frequency component integrated approach according to claim 7, it is characterised in that the metal bonding is bonded for Al-Ge Technique, Au-Sn bonding technologies, Cu-Sn bonding technologies, Au-Au bonding technologies or Cu-Cu bonding technologies.
9. radio frequency component integrated approach according to claim 7, it is characterised in that the insulator bonding is Si-Si bond Close technique, Si-SiO2Bonding technology or SiO2-SiO2Bonding technology.
CN201710529729.1A 2017-07-02 2017-07-02 A kind of radio frequency component integrated approach Pending CN107275226A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107733397A (en) * 2017-11-08 2018-02-23 中国电子科技集团公司第二十六研究所 A kind of multilayer bonding system integrated encapsulation structure applied to film bulk acoustic wave device
CN108172564A (en) * 2017-12-24 2018-06-15 中国电子科技集团公司第五十五研究所 A kind of millimeter wave antenna and the three-dimensionally integrated encapsulation of silicon-based devices
CN109801908A (en) * 2019-01-29 2019-05-24 西安微电子技术研究所 A kind of radio-frequency module and preparation method thereof
CN109935522A (en) * 2019-03-19 2019-06-25 北京遥感设备研究所 A kind of encapsulation manufacturing method that the heterogeneous radio frequency of wafer level is integrated
CN111276787A (en) * 2019-12-31 2020-06-12 中国电子科技集团公司第五十五研究所 Three-dimensional integrated millimeter wave AiP phased array element

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Publication number Priority date Publication date Assignee Title
CN106783847A (en) * 2016-12-21 2017-05-31 中国电子科技集团公司第五十五研究所 For the three-dimensional bonding stacked interconnected integrated manufacturing method of radio frequency micro-system device

Patent Citations (1)

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Publication number Priority date Publication date Assignee Title
CN106783847A (en) * 2016-12-21 2017-05-31 中国电子科技集团公司第五十五研究所 For the three-dimensional bonding stacked interconnected integrated manufacturing method of radio frequency micro-system device

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107733397A (en) * 2017-11-08 2018-02-23 中国电子科技集团公司第二十六研究所 A kind of multilayer bonding system integrated encapsulation structure applied to film bulk acoustic wave device
CN108172564A (en) * 2017-12-24 2018-06-15 中国电子科技集团公司第五十五研究所 A kind of millimeter wave antenna and the three-dimensionally integrated encapsulation of silicon-based devices
CN109801908A (en) * 2019-01-29 2019-05-24 西安微电子技术研究所 A kind of radio-frequency module and preparation method thereof
CN109935522A (en) * 2019-03-19 2019-06-25 北京遥感设备研究所 A kind of encapsulation manufacturing method that the heterogeneous radio frequency of wafer level is integrated
CN111276787A (en) * 2019-12-31 2020-06-12 中国电子科技集团公司第五十五研究所 Three-dimensional integrated millimeter wave AiP phased array element

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Application publication date: 20171020

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