CN107265089B - A kind of full-automatic rotary continuously supplies electromagnetism belt cleaning device - Google Patents
A kind of full-automatic rotary continuously supplies electromagnetism belt cleaning device Download PDFInfo
- Publication number
- CN107265089B CN107265089B CN201710445281.5A CN201710445281A CN107265089B CN 107265089 B CN107265089 B CN 107265089B CN 201710445281 A CN201710445281 A CN 201710445281A CN 107265089 B CN107265089 B CN 107265089B
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- Prior art keywords
- scraper
- cabinet
- full
- limit
- belt
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/12—Cleaning devices comprising scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
Abstract
The invention belongs to belt conveyor areas, it is related to dedicated two clearing apparatus for head of belt conveyer lower belt working face, in particular to a kind of full-automatic rotary continuously supplies electromagnetism belt cleaning device, including limiting locking structure, front and rear cover, cabinet, electromagnet, scraper and doctor blade holder, axis, axis is fixed with Belt Conveying machine support, limit lockable mechanism, front and rear cover, electromagnet and cabinet arrangement are on axis, scraper and scraper are placed in cabinet, form rotatable structure, in belt operation process, the compression to scraper is realized by the homopolar-repulsion effect of electromagnet, the rotation of cabinet is realized by the frictional force of belt and scraper, scraper replacement control system is cooperated to realize the positioning of cabinet and changing the outfit for scraper in rotation, to realize the full-automation of clearing apparatus, it is not only easy to replace and operate, it can also be significantly Safety is improved, belt conveyor working efficiency is made to be highly improved.
Description
Technical field
The invention belongs to belt conveyor area, it is related to dedicated two for head of belt conveyer lower belt working face
Clearing apparatus, and in particular to a kind of full-automatic rotary continuously supplies electromagnetism belt cleaning device.
Background technique
The production lines such as coal mine, coal preparation plant, dressing plant, steam power plant will use belt conveyor.In the work of belt conveyor
During work, especially in the using practice of coal preparation plant's belt conveyor, due to the difference of the viscosity of material, granularity and humidity,
It causes that the block material to differ in size is often accumulated or bonded on belt working face.Though and two traditional sweepers can be realized clearly
Operation is swept, but primary change the outfit can only load a scraper, and pressing device is common spring, insufficient, dynamics that there are pressing forces is not
The problems such as adjustable, and worker's experience and execute-in-place level are excessively relied on, there are many uncertainties.Due to can not be large quantities of
Amount automatically with changing two sweepers of scraper, cause in production process because caused by replacement scraper production efficiency it is lowly difficult in institute
Exempt from.
Summary of the invention
In order to solve in background technique there are technical problem, the present invention provides a kind of convenient and efficient efficient belts to clean
Device.
The invention discloses a kind of full-automatic rotaries continuously to supply electromagnetism belt cleaning device, comprising: belt conveyor
Bracket 10, axis 30, scraper replace control system, cabinet 60, drive end bearing bracket 70, rear end cap 80, several electromagnet 90, several scrapers
41, several doctor blade holders 42, loaded on axis 30, axis 30 is mounted on belt conveyor branch for the scraper replacement control system, cabinet 60
On frame 10, drive end bearing bracket 70 and rear end cap 80 are sub-packed in 60 two sides of cabinet, and scraper 41 is set on doctor blade holder 42, and electromagnet 90 fills respectively
On axis 30 and each doctor blade holder 42, the doctor blade holder equipped with scraper and electromagnet is inserted in cabinet 60, and the cabinet 60 can edge
Axis 30 rotate.
Preferably, full-automatic rotary of the present invention continuously supplies in electromagnetism belt cleaning device, the scraper replacement
Control system is accomplished by the following way, and an inductor is arranged in the limit of wear position of each scraper 41, and the belt is defeated
It send to correspond on machine support and is equipped with a signal projector at cabinet highest point, signal projector timing transmitting signal, the sense
Device is answered to carry out wireless communication with computer system.When scraper not may wear to the limit, the signal launched cannot be connect by sensing chip
It receives, computer is failure to actuate；When blade wears are to the limit, the signal of sender unit transmitting is received by sensing chip, and is transmitted to
Computer is automatically controlled by a computer the rotation respective angles realization of process control cabinet and changes scraper operation.
Preferably, the inductor is a kind of sensing chip, and mounting means is to set in the limit of wear position of each scraper 41
A groove is set, sensing chip is set in the groove, and the sensing chip is detachable, and reuses.
Preferably, the sender unit emits a signal per minute.
Preferably, full-automatic rotary of the present invention continuously supplies electromagnetism belt cleaning device, the scraper replacement control
System processed includes limit lockable mechanism 50, and the limit lockable mechanism 50 includes gear 51, positive stop hook 52, reset spring 53, limit
Position spring 54 hits sliding block 55, fixed link 56, and gear 51 is set on axis 30, the shock sliding block 55 and limit spring 54 1
End connection, 54 other end of limit spring are connect with 52 right end of positive stop hook, and 52 left end of positive stop hook and 53 one end of reset spring connect
It connects, 53 other end of reset spring and Belt Conveying machine support 10 are fixed, and fixed link 56 and Belt Conveying machine support 10 pass through bearing
Connection can be rotated, and a doctor blade holder 42 is respectively equipped with locking sliding block 43, position limiting slide block 44, and drive end bearing bracket 70 is equipped with locking sliding block card slot
71, limit spring slideway 72, locking slider slideway 73, rear end cap 80 are equipped with position limiting slide block slideway 81, and locking sliding block 43 hits and slides
Block 55 is correspondingly arranged with locking slider slideway 73, and the shock sliding block 55 connects limit spring 54, and positive stop hook 52 is separately connected limit
Position spring 54 and reset spring 53,53 other end of reset spring are fixed on Belt Conveying machine support 10, the positive stop hook
52 heads are engaged before scraper 41 wears up to rated value with gear 51, and the position limiting slide block 44 is corresponding with position limiting slide block slideway 81 to be set
It sets.
Preferably, full-automatic rotary of the present invention continuously supplies in electromagnetism belt cleaning device, the scraper 41
Limit of wear height is H1, a height of H2 of the tooth of gear 51, according to Hooke's law, mass M and the reset spring 53 of positive stop hook 52
Should theoretically it meet between coefficient of elasticity K1 and the coefficient of elasticity K2 of limit spring 54: K1 × H1=K2 × H2+Mg.
Preferably, full-automatic rotary of the present invention continuously supplies in electromagnetism belt cleaning device, described device diameter
For 80-100cm, scraper and a height of 30-40cm of doctor blade holder 40, blade thickness 1-3cm, scraper quantity is 20-30 handle.
Preferably, full-automatic rotary of the present invention continuously supplies electromagnetism belt cleaning device and is additionally provided with stall detection
Device is for realizing automatic alarm when all using up to scraper in device.
Preferably, a pair of of sensing chip, induction is arranged in any position of the Belt Conveying machine support and cabinet respective heights
Piece and computer system wireless telecommunications are less than certain value, such as 1 minute when the two sensing chip adjacent sensitive time twice, that is, regard
For stall, illustrate that all scrapers have all been used up, positive stop hook can not reset, and cabinet dallies under belt drive, computer system control
Alert processed.
Full-automatic rotary of the present invention continuously supplies electromagnetism belt cleaning device in belt operation process, passes through electricity
The compression to scraper is realized in the homopolar-repulsion effect of magnet, and the rotation of cabinet, scraper are realized by the frictional force of belt and scraper
It replaces control system and realizes the positioning of cabinet and changing the outfit for scraper in rotation, to realize the full-automation of clearing apparatus, not only
It is easily changed and operates, moreover it is possible to greatly improve safety, belt conveyor working efficiency is made to be highly improved.
Detailed description of the invention
Fig. 1 is that full-automatic rotary continuously supplies electromagnetism belt cleaning device structural schematic diagram；
Fig. 2 is the A-A ' sectional view of Fig. 1；
Fig. 3 is drive end bearing bracket main view；
Fig. 4 is drive end bearing bracket rearview；
Fig. 5 is the Section A-A figure of Fig. 3；
Fig. 6 is rear end cap main view；
Fig. 7 is rear end cap rearview；
Fig. 8 is the Section A-A figure of Fig. 6；
Fig. 9 is scraper and doctor blade holder three-view diagram；
Figure 10 is limit lockable mechanism perspective view；
Figure 11 is cabinet three-dimensional cutaway view；
Figure 12 is that drive end bearing bracket prolongs diametrical direction three-dimensional cutaway view；
Figure 13 is that rear end cap prolongs diametrical direction three-dimensional cutaway view；
Figure 14 is that scraper and doctor blade holder prolong plane of symmetry cross-sectional view.
Specific embodiment
In order to be easier to understand technical solution of the present invention, now in conjunction with attached drawing by the way of specific embodiment, to this hair
Clear, complete description that bright technical solution carries out.It should be noted that embodiment described herein is only that part of the invention is implemented
Example, and whole implementations of non-present invention, the embodiment only have exemplary, and effect is only to mention for auditor and the public
For understanding the more simple and clear mode of the content of present invention, rather than the limitation to technical solution of the present invention.It is not departing from
Under the premise of present inventive concept, all those of ordinary skill in the art do not make creative work with regard to thinkable other implementations
The simple replacement and various change of mode and other pairs of technical solution of the present invention, belong to protection scope of the present invention.
Embodiment 1
Invention is further described in detail with reference to the accompanying drawings and examples, but does not constitute to any limit of the invention
System.Shown in Fig. 1 to Figure 14, the present invention includes Belt Conveying machine support 10, lower belt working face 20, axis 30, scraper and doctor blade holder
40, scraper 41, doctor blade holder 42, locking sliding block 43, position limiting slide block 44, limit lockable mechanism 50, gear 51, positive stop hook 52, reset
Spring 53, hits sliding block 55, fixed link 56, cabinet 60, drive end bearing bracket 70, locking sliding block card slot 71, limit spring at limit spring 54
Slideway 72, locking slider slideway 73, rear end cap 80, position limiting slide block slideway 81, electromagnet 90.Limit lockable mechanism 50, cabinet 60
Loaded on axis 30, axis 30 is mounted on Belt Conveying machine support 10, and fixed link 56 and Belt Conveying machine support 10 are fixed, drive end bearing bracket
70 are sub-packed in 60 two sides of cabinet with rear end cap 80, and scraper and doctor blade holder 40 insert in cabinet 60, and electromagnet 90 is attached separately to axis 30
On each doctor blade holder 42.When belt operation, electromagnet 90 is powered, under the powerful repulsion effect of like pole, scraper
And doctor blade holder 40 moves upwards until pushing up to lower belt working face 20, hereafter, the operation of belt causes scraper 41 to gradually wear out simultaneously
Rise, in the process, the position limiting slide block 44 of doctor blade holder 42 slides in the position limiting slide block slideway 81 on rear end cap 80, and locking is sliding
Block 43 slides in the locking slider slideway 73 on drive end bearing bracket 70 and shock sliding block 55 is driven to move upwardly together, at this point, hitting
Sliding block 55 gradually elongates limit spring 54, and limit spring 54 starts drag positive stop hook 52 after deformation occurs, and then makes to reset bullet
Spring 53 stretches, and when scraper 41 may wear to its limiting altitude, locking sliding block 43 and shock sliding block 55 reach respectively place slideway
Highest point, positive stop hook 52 is just pulled away from gear 51 by limit spring 54 at this time, and whole device limit is opened, scraper 41 and hypodermis
The powerful frictional force of band promotes the device to rotate, and in the process, hits sliding block 55 and locking sliding block 43 is detached from, and resetting bullet
Prolong locking slider slideway 73 under the action of spring 53 and limit spring 54 to fall and hit on next piece of identical doctor blade holder 42
Locking sliding block 43, be stuck in originally locking sliding block card slot 71 locking sliding block 43 occur transverse movement, trigger the block scraper and scrape
Above-mentioned identical movement occurs for knife rest 40, up to last block blade wears to the limit.The device at the scene can in use
Cooperation stall detection device is used in conjunction with, to realize automatic alarm when using up to scraper.The Belt Conveying machine support and
A pair of of sensing chip, sensing chip and computer system wireless telecommunications are arranged in any position of cabinet respective heights, when two induction
The piece adjacent sensitive time twice is less than certain value, that is, is considered as stall, computer system control alert.
The assembly dia about 80cm, scraper and the high about 30cm of doctor blade holder 40, scraper 41 is with a thickness of 3cm, then the device can match
Standby 41 quantity of scraper are as follows: the ÷ 3cm of π × 80cm-30cm × 2 ≈ 20；DTL80, DTL100 type belt conveyor select roller straight
Diameter is the scheme of 80cm；DTL120 and with mo(u)ld top half belt conveyor select diameter of cylinder be 100cm scheme.
The limit of wear height of scraper 41 is 20cm, a height of 2cm of the tooth of gear 51, according to Hooke's law, positive stop hook 52
Should theoretically it meet between the coefficient of elasticity K2 of the coefficient of elasticity K1 and limit spring 54 of mass M and reset spring 53: K1 ×
20cm=K2 × 2cm+Mg.
Embodiment 2
Full-automatic rotary of the present invention continuously supplies electromagnetism belt cleaning device, can also be real in the following manner
It is existing: to replace control system, cabinet 60, drive end bearing bracket 70, rear end cap 80, Ruo Gan electricity including Belt Conveying machine support 10, axis 30, scraper
Magnet 90, several scrapers 41, several doctor blade holders 42, loaded on axis 30, axis 30 is installed for the scraper replacement control system, cabinet 60
On Belt Conveying machine support 10, drive end bearing bracket 70 and rear end cap 80 are sub-packed in 60 two sides of cabinet, and scraper 41 is set on doctor blade holder 42,
Electromagnet 90 is attached separately on axis 30 and each doctor blade holder 42, and the doctor blade holder equipped with scraper and electromagnet inserts in cabinet 60,
The cabinet 60 can be rotated along axis 30.Wherein, the scraper replacement control system is accomplished by the following way, each scraper
An inductor is arranged in 41 limit of wear position, corresponds on the Belt Conveying machine support and is equipped with a letter at cabinet highest point
Number transmitter, signal projector timing transmitting signal, the inductor are carried out wireless communication with computer system.When belt is transported
When row, electromagnet 90 is powered, and under the powerful repulsion effect of like pole, scraper and doctor blade holder 40 are moved upwards and arrived down until pushing up
Belt working face 20, hereafter, the operation of belt cause scraper 41 to gradually wear out and rise, when blade wears are to the limit, signal
The signal of emitter transmitting is received by sensing chip, and is transmitted to computer system, is automatically controlled by a computer process control case
Scraper operation is changed in body rotation respective angles realization.
The inductor is a kind of sensing chip, and mounting means is recessed in the setting one of the limit of wear position of each scraper 41
Slot, sensing chip are set in the groove, and the sensing chip is detachable, and reuses.The sender unit emits one per minute
Secondary signal.
A pair of of sensing chip, sensing chip and calculating is arranged in any position of the Belt Conveying machine support and cabinet respective heights
The communication of machine system wireless is less than certain value when the two sensing chip adjacent sensitive time twice, that is, is considered as stall, computer system
Control alert.
Fixed form, connection type of technical solution of the present invention etc. are the prior art, what this specification was not recorded
Content can be released without doubt from the prior art, these contents constitute the content of this disclosure.
Claims (9)
1. a kind of full-automatic rotary continuously supplies electromagnetism belt cleaning device, comprising: Belt Conveying machine support (10), Ruo Gan electricity
Magnet (90), several scrapers (41), several doctor blade holders (42), axis (30), it is characterised in that: further include scraper replacement control system
System, cabinet (60), drive end bearing bracket (70), rear end cap (80), the scraper replacement control system, cabinet (60) are loaded on axis (30),
Axis (30) is mounted on Belt Conveying machine support (10), and drive end bearing bracket (70) and rear end cap (80) are sub-packed in cabinet (60) two sides, is scraped
Knife (41) is set on doctor blade holder (42), and electromagnet (90) is attached separately on axis (30) and each doctor blade holder (42), and scraper is housed
It is inserted in cabinet (60) with the doctor blade holder of electromagnet, the cabinet (60) can rotate along axis (30)；The scraper replacement control
System is limit lockable mechanism (50), and the limit lockable mechanism (50) includes gear (51), positive stop hook (52), reset spring
(53), limit spring (54), shock sliding block (55), fixed link (56), gear (51) are set on axis (30), the shock sliding block
(55) it is connect with limit spring (54) one end, limit spring (54) other end is connect with positive stop hook (52) right end, the positive stop hook
(52) left end is connect with reset spring (53) one end, and reset spring (53) other end and Belt Conveying machine support (10) are fixed, Gu
Fixed pole (56) is connect with Belt Conveying machine support (10) by bearing, can be rotated, and it is sliding that each doctor blade holder (42) is respectively equipped with locking
Block (43), position limiting slide block (44), drive end bearing bracket (70) are equipped with locking sliding block card slot (71), limit spring slideway (72), locking sliding block
Slideway (73), rear end cap (80) are equipped with position limiting slide block slideway (81), and locking sliding block (43), shock sliding block (55) and locking sliding block are sliding
Road (73) is correspondingly arranged, and the shock sliding block (55) connects limit spring (54), and positive stop hook (52) is separately connected limit spring
(54) it is fixed on Belt Conveying machine support (10) with reset spring (53), reset spring (53) other end, the limit
Hook (52) head is engaged before scraper (41) wears up to rated value with gear (51), and the position limiting slide block (44) and position limiting slide block are sliding
Road (81) is correspondingly arranged.
2. full-automatic rotary according to claim 1 continuously supplies electromagnetism belt cleaning device, which is characterized in that described
Scraper replacement control system is accomplished by the following way, and an inductor is arranged in the limit of wear position of each scraper (41),
It is corresponded on the Belt Conveying machine support and is equipped with a signal projector at cabinet highest point, signal projector timing transmitting letter
Number, the inductor is carried out wireless communication with computer system, the letter of sender unit transmitting when blade wears are to the limit
It number is received by sensing chip, and is transmitted to computer, be automatically controlled by a computer the rotation respective angles realization of process control cabinet and change
Scraper operation.
3. full-automatic rotary according to claim 2 continuously supplies electromagnetism belt cleaning device, which is characterized in that described
Inductor is a kind of sensing chip, and mounting means is that a groove is arranged in the limit of wear position of each scraper (41), and sensing chip is set
In in the groove, the sensing chip is detachable and reuses.
4. full-automatic rotary according to claim 3 continuously supplies electromagnetism belt cleaning device, which is characterized in that described
Sender unit emits a signal per minute.
5. full-automatic rotary according to claim 1 continuously supplies electromagnetism belt cleaning device, which is characterized in that described
The limit of wear height of scraper (41) is H1, a height of H2 of tooth of gear (51), according to Hooke's law, the mass M of positive stop hook (52)
Should theoretically it meet between the coefficient of elasticity K1 of reset spring (53) and the coefficient of elasticity K2 of limit spring (54): K1 × H1=
K2×H2+Mg。
6. full-automatic rotary according to any one of claims 1-5 continuously supplies electromagnetism belt cleaning device, special
Sign is that described device diameter is 80-100cm, and scraper and doctor blade holder (40) a height of 30-40cm, blade thickness 1-3cm are scraped
Knife quantity is 20-30 handle.
7. full-automatic rotary according to claim 6 continuously supplies electromagnetism belt cleaning device, which is characterized in that described
Device is additionally provided with stall detection device for realizing automatic alarm when all using up to scraper in device.
8. full-automatic rotary according to any one of claims 1-5 continuously supplies electromagnetism belt cleaning device, special
Sign is that described device is additionally provided with stall detection device, for realizing automatic alarm when all using up to scraper in device.
9. full-automatic rotary according to claim 8 continuously supplies electromagnetism belt cleaning device, which is characterized in that described
A pair of of sensing chip, sensing chip and computer system channel radio is arranged in any position of Belt Conveying machine support and cabinet respective heights
News are less than certain value when the two sensing chip adjacent sensitive time twice, that is, are considered as stall, and computer system control issues alarm
Information.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710445281.5A CN107265089B (en) | 2017-06-14 | 2017-06-14 | A kind of full-automatic rotary continuously supplies electromagnetism belt cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710445281.5A CN107265089B (en) | 2017-06-14 | 2017-06-14 | A kind of full-automatic rotary continuously supplies electromagnetism belt cleaning device |
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| Publication Number | Publication Date |
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| CN107265089A CN107265089A (en) | 2017-10-20 |
| CN107265089B true CN107265089B (en) | 2019-04-23 |
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| CN201710445281.5A Active CN107265089B (en) | 2017-06-14 | 2017-06-14 | A kind of full-automatic rotary continuously supplies electromagnetism belt cleaning device |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112203955B (en) | 2017-12-22 | 2023-12-19 | 弹性钢接头公司 | Apparatus and method for monitoring conveyor system |
| US10829312B2 (en) | 2018-08-08 | 2020-11-10 | Martin Engineering Company | Autonomous tensioner systems for conveyor belt scrapers and methods for determining a useful life of the same |
| CN110566985B (en) * | 2019-08-23 | 2020-11-06 | 泉州惠安兆尼商贸有限公司 | Slag breaking grate machine of garbage pyrolysis gasification furnace |
| CN111056231B (en) * | 2020-01-06 | 2021-08-03 | 金迪(聊城市)知识产权运营有限公司 | Log machine conveyor |
| CN113581796B (en) * | 2021-09-08 | 2022-10-04 | 淮北合众机械设备有限公司 | Multi-cleaning belt conveyor and cleaning method thereof |
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| JP3681733B2 (en) * | 2003-02-21 | 2005-08-10 | ファナック株式会社 | Numerical controller |
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| US3656610A (en) * | 1970-07-15 | 1972-04-18 | Material Control Inc | Resiliently mounted conveyor belt cleaner |
| CN201525637U (en) * | 2008-12-26 | 2010-07-14 | 马鞍山市吉高机电设备制造有限公司 | Magnetic suspension belt cleaner |
| CN204021833U (en) * | 2014-08-25 | 2014-12-17 | 北京中煤煤炭洗选技术有限公司 | A kind of magnetic sweeper structure for travelling apron |
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| CN107265089A (en) | 2017-10-20 |
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